Automatic oiling device for metal wires
By designing an automatic oiling device for metal wires, using adjusting wheels and limiting wheels to control the direction of the wires, and combining cleaning rings and oil pumps to spray oil, the problem of uneven oiling is solved, and uniform and efficient automatic oiling is achieved.
Patent Information
- Application Number
- CN202422692284.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In the prior art, it is difficult to ensure the uniformity of oiling when applying oil to the surface of the metal wire using an oiling ring, which affects the oiling effect.
An automatic oiling device for metal wire is designed, which includes a base, an oil tank, an adjusting wheel, a limiting wheel, a cleaning ring, a coil assembly and an oil pump. The adjusting wheel and the limiting wheel control the direction of the wire, the cleaning ring cleans the surface of the wire, and the oil pump sprays oil to achieve uniform oiling.
It achieves uniform oiling on the surface of the metal wire, improves the oiling effect, reduces manual intervention and improves work efficiency.
Smart Images
Figure CN223312327U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal wire maintenance, in particular to an automatic oiling device for metal wire. Background Art
[0002] A spring is a mechanical part that works by utilizing elasticity. Parts made of elastic material deform under the action of external force and return to their original shape after the external force is removed. Metal wire, the raw material for spring production, is oiled to prevent rust. In the existing technology, oil is applied to the surface of the metal wire using an oiling ring. However, it is difficult to ensure uniform oiling, and thus it is impossible to ensure that the wire is completely covered by the oil, which affects the oiling effect. Utility Model Content
[0003] The utility model provides an automatic oiling device for metal wires, aiming to solve the problem in the above background technology that it is difficult to ensure the uniformity of oiling when oil is applied to the surface of the metal wires by using an oiling ring.
[0004] To solve the above problems, the utility model is implemented as follows: an automatic oiling device for metal wire, comprising: a base; an oil tank, the oil tank being installed on the top of the base, the oil tank being used to store oil; an adjusting wheel, the adjusting wheel being rotatably installed in the oil tank, the adjusting wheel being used to adjust the direction of the metal wire; a plurality of limiting wheels, the plurality of limiting wheels being rotatably installed on both sides of the oil tank, and the plurality of limiting wheels being able to contact the metal wire; two coiling assemblies, the two coiling assemblies being respectively arranged on both sides of the oil tank, and the two coiling assemblies being respectively used for coiling and uncoiling.
[0005] Preferably, the coil assembly includes a support frame, two mounting plates, multiple electric telescopic rods, two limit cylinders, two limit blocks and a winding shaft, the support frame is fixed to the top of the base, the two mounting plates are rotatably mounted on the support frame, the multiple electric telescopic rods are respectively mounted on the side of the two mounting plates close to each other, the two limit cylinders are respectively fixed on the output rods of the multiple electric telescopic rods, the two limit blocks are respectively movably mounted in the two limit cylinders, the winding shaft is fixed between the two limit blocks, and the two support frames are both equipped with motors, and the output shafts of the two motors are respectively fixedly connected to any two mounting plates.
[0006] Preferably, an inspection port is provided on one side of the oil tank, two clamping plates are installed on one side of the oil tank, a baffle is clamped between the two clamping plates, the baffle is used to close the inspection port, and a handle is provided on the baffle.
[0007] Preferably, two rotating shafts are rotatably installed in the oil tank, and cleaning rings are fixed on the two rotating shafts. The two cleaning rings are both sleeved outside the metal wire, and silicone scraper rings are installed in the two cleaning rings. The two cleaning rings are used to clean impurities and oil stains respectively.
[0008] Preferably, a collecting trough is fixed in the oil tank, and the collecting trough is used to collect impurities scraped off the surface of the metal wire. The collecting trough is located directly below any one of the cleaning rings, and the collecting trough is U-shaped.
[0009] Preferably, an oil pump is installed on the top of the oil tank, and a drain pipe is installed at the discharge end of the oil pump. The drain pipe and the inlet end of the oil pump both extend into the oil tank. A plurality of nozzles are provided on the drain pipe, and the plurality of nozzles are all located inside the oil tank.
[0010] Preferably, a plurality of the limiting wheels are fixedly covered with a rubber sleeve, the two limiting blocks are hexagonal columns, and the two limiting cylinders are provided with a limiting space for stabilizing the limiting blocks.
[0011] Compared with the related art, the metal wire automatic oiling device provided by the utility model has the following beneficial effects:
[0012] Compared with the existing technology, the automatic oiling device for metal wires provided in this solution can limit the wire by setting an adjusting wheel and a limiting wheel, so that the wire is immersed in the oil, which can ensure that the oil is evenly adhered to the surface of the metal wire. By setting two cleaning rings, the wire can be cleaned before oiling, and the excess oil on the surface of the wire can be scraped off. By setting a coiling assembly, the metal wire can be wound and unwound, thereby realizing continuous oiling of the metal wire. When the wire cannot be bent, the oil can be sprayed on the surface of the wire by pumping oil with an oil pump and spraying oil with a nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main cross-sectional structure of a metal wire automatic oiling device provided by the utility model;
[0014] Figure 2 This is a rear structural schematic diagram of a metal wire automatic oiling device provided by the utility model;
[0015] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG;
[0016] Figure 4 This is a schematic diagram of the top view of the coil assembly in the present invention;
[0017] Figure 5 It is a schematic side sectional structural diagram of the cleaning ring in the present invention.
[0018] Figure numerals: 1. base; 2. support frame; 3. oil tank; 4. adjusting wheel; 5. limiting wheel; 6. cleaning ring; 7. collecting tank; 8. baffle; 9. clamping plate; 10. electric telescopic rod; 11. limiting cylinder; 12. limiting block; 13. reeling shaft; 14. motor; 15. silicone scraper ring; 16. oil pump; 17. drain pipe; 18. nozzle; 19. mounting plate. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.
[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The present invention provides a metal wire automatic oiling device. Figure 1-5 As shown, the automatic oiling device for metal wire includes: a base 1; an oil tank 3, which is installed on the top of the base 1 and is used to store oil; an adjusting wheel 4, which is rotatably installed in the oil tank 3 and is used to adjust the direction of the metal wire; a plurality of limiting wheels 5, which are rotatably installed on both sides of the oil tank 3, and all of the limiting wheels 5 can contact the metal wire; two coiling assemblies, which are respectively arranged on both sides of the oil tank 3, and are respectively used for coiling and uncoiling.
[0022] In this embodiment, the base 1 serves as the basic supporting structure of the entire oiling device, ensuring that the device is firmly installed and bears the weight of each component and the load during operation. The oil tank 3 is used to store oil to ensure that the oil will not leak and can meet the needs of continuous oiling operations. The main function of the adjusting wheel 4 is to adjust the direction of the metal wire during the oiling process to ensure that the wire is immersed in the oil and the oiling work is completed. The limiting wheel 5 plays a role in guiding and stabilizing the wire, ensuring that the wire can pass through the oiling area smoothly and continuously, further improving the oiling effect. The coil assembly is used to smoothly deliver the metal wire to be oiled into the oiling area and collect the oiled wire after the oiling is completed. This design realizes the automatic transportation of the wire, reduces manual intervention, and improves work efficiency.
[0023] In a further preferred embodiment of the present invention, the coil assembly includes a support frame 2, two mounting plates 19, multiple electric telescopic rods 10, two limiting cylinders 11, two limiting blocks 12 and a winding shaft 13. The support frame 2 is fixed on the top of the base 1, and the two mounting plates 19 are rotatably mounted on the support frame 2. The multiple electric telescopic rods 10 are respectively mounted on the side of the two mounting plates 19 close to each other, the two limiting cylinders 11 are respectively fixed on the output rods of the multiple electric telescopic rods 10, the two limiting blocks 12 are respectively movably mounted in the two limiting cylinders 11, and the winding shaft 13 is fixed between the two limiting blocks 12. A motor 14 is installed on the two support frames 2, and the output shafts of the two motors 14 are respectively fixedly connected to any two mounting plates 19.
[0024] In this embodiment, the support frame 2 provides a stable support platform for the entire coil assembly. The mounting plate 19 is a key component connecting the electric telescopic rod 10 and the winding shaft 13. The rotation design of the mounting plate 19 enables the winding shaft 13 to rotate under the drive of the motor 14, thereby completing the winding or releasing of the wire. The main function of the electric telescopic rod 10 is to adjust the distance between the winding shaft 13 and the mounting plate 19. The limit cylinder 11 cooperates with the limit block 12 to ensure the smooth rotation of the winding shaft 13. The winding shaft 13 is the component actually used for winding or releasing the wire. The motor 14 is the power source for driving the mounting plate 19 and the winding shaft 13 to rotate. The winding and releasing operations of the wire can be realized by the forward and reverse rotation of the motor 14.
[0025] In a further preferred embodiment of the present invention, an inspection port is provided on one side of the fuel tank 3, two clamping plates 9 are installed on one side of the fuel tank 3, a baffle 8 is clamped between the two clamping plates 9, the baffle 8 is used to close the inspection port, and a handle is provided on the baffle 8.
[0026] In this embodiment, the inspection port provides a convenient inspection passage for the interior of the fuel tank 3. The clamping plate 9 serves as a supporting and fixing structure for the baffle 8, which can firmly support the baffle 8 and prevent it from accidentally falling off. The baffle 8 is used to close the inspection port to prevent larger impurities from directly entering the fuel tank 3. The handle provides a convenient gripping point for the operator to ensure that the operator can operate the baffle 8 easily and stably.
[0027] In a further preferred embodiment of the present invention, two rotating shafts are rotatably installed in the oil tank 3, and cleaning rings 6 are fixed on the two rotating shafts. The two cleaning rings 6 are both sleeved outside the metal wire, and silicone scraper rings 15 are installed in the two cleaning rings 6. The two cleaning rings 6 are used to clean impurities and oil stains respectively.
[0028] In this embodiment, the rotating shaft serves as the support and driving component of the cleaning ring 6, which can drive the cleaning ring 6 to rotate stably according to the direction of the metal wire. The cleaning ring 6 can fit tightly to the surface of the wire and effectively remove impurities and oil stains on the wire. The silicone scraper ring 15 is a key component that is in direct contact with the metal wire. It has good elasticity and wear resistance and can gently and effectively scrape off impurities and oil stains on the surface of the wire, which not only extends the service life of the wire, but also ensures the stable operation of the oiling device and the reliability of the oiling quality.
[0029] In a further preferred embodiment of the present invention, a collecting tank 7 is fixed in the oil tank 3, and the collecting tank 7 is used to collect impurities scraped off the surface of the metal wire. The collecting tank 7 is located directly below any one of the cleaning rings 6, and the collecting tank 7 is U-shaped.
[0030] In this embodiment, the main function of the collecting tank 7 is to receive and store impurities on the surface of the metal wire scraped by the cleaning ring 6, so as to keep the inside of the oil tank 3 clean and the oil pure. The collecting tank 7 is located directly below any cleaning ring 6. Such a layout ensures that the impurities scraped from the surface of the wire can fall directly into the collecting tank 7, avoiding the impurities from floating around in the oil tank 3, which increases the difficulty of cleaning and maintenance. When the metal wire passes through the oil tank 3 and passes through the cleaning ring 6, the silicone scraper ring 15 will scrape off the impurities on the surface of the wire. These impurities then fall naturally under the action of gravity and fall directly into the collecting tank 7 below. Another cleaning ring 6 can scrape off excess oil on the surface of the wire.
[0031] In a further preferred embodiment of the present invention, an oil pump 16 is installed on the top of the oil tank 3, and a drain pipe 17 is installed at the discharge end of the oil pump 16. The drain pipe 17 and the liquid inlet end of the oil pump 16 both extend into the oil tank 3. A plurality of nozzles 18 are provided on the drain pipe 17, and the plurality of nozzles 18 are all located inside the oil tank 3.
[0032] In this embodiment, the oil pump 16 serves as the power source for oil transportation. By generating a pressure difference, the oil in the oil tank 3 is extracted and transported to the drain pipe 17, ensuring that the oil can be continuously and stably supplied to the nozzle 18. The function of the nozzle 18 is to evenly spray the oil transported from the drain pipe 17 on the surface of the metal wire. The number and distribution of the nozzles 18 need to be reasonably designed according to factors such as the diameter, speed and oiling requirements of the wire to ensure that the oil can fully cover the surface of the wire and achieve an ideal oiling effect. In the process of oiling the wire that cannot be bent, the oil pump 16 starts and extracts the oil in the oil tank 3, and transports it to each nozzle 18 through the drain pipe 17. The nozzle 18 sprays the oil on the surface of the metal wire in the form of mist to form a uniform oil film. As the wire moves, the oil film gradually covers the entire wire surface, completing the oiling process.
[0033] In a further preferred embodiment of the present invention, the plurality of limiting wheels 5 are fixedly covered with rubber sleeves, the two limiting blocks 12 are hexagonal cylinders, and the two limiting cylinders 11 are provided with limiting spaces for stabilizing the limiting blocks 12.
[0034] In this embodiment, the main purpose of the rubber sleeve is to increase the friction and contact area between the limiting wheel 5 and the metal wire, so as to better control the moving speed and direction of the wire and prevent the wire from sliding or shifting during the oiling process. The use of the rubber sleeve can also effectively reduce the wear and scratches on the surface of the wire and protect the quality of the wire. The hexagonal column limiting block 12 makes the positioning of the limiting block 12 in the limiting cylinder 11 more accurate and stable, reducing the risk of displacement due to vibration or impact.
[0035] To sum up, compared with the relevant technology, this device can limit the wire by setting the adjusting wheel 4 and cooperating with the limiting wheel 5, so that it can be immersed in the oil, which can ensure that the oil is evenly attached to the surface of the metal wire. By setting two cleaning rings 6, the wire can be cleaned before oiling, and the excess oil on the surface of the wire can be scraped off. By setting the coiling assembly, the metal wire can be wound and unwound, thereby realizing the continuous oiling of the metal wire. When the wire cannot be bent, the oil can be sprayed on the surface of the wire by pumping oil through the oil pump 16 and spraying oil through the nozzle 18.
[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.
Claims
1. A metal wire automatic oiling device, characterized in that: include: base; An oil tank is installed on the top of the base and is used to store oil; An adjusting wheel rotatably mounted in the oil tank and used to adjust the direction of the metal wire; A plurality of limiting wheels, each of which is rotatably mounted on both sides of the oil tank, and each of which can be in contact with the metal wire; Two coiling assemblies are respectively arranged on both sides of the oil tank, and are used for coiling and unwinding materials respectively.
2. The metal wire automatic oiling device according to claim 1, characterized in that: The coil assembly includes a support frame, two mounting plates, multiple electric telescopic rods, two limiting cylinders, two limiting blocks and a winding shaft. The support frame is fixed to the top of the base, and the two mounting plates are rotatably mounted on the support frame. The multiple electric telescopic rods are respectively mounted on the sides of the two mounting plates close to each other, the two limiting cylinders are respectively fixed on the output rods of the multiple electric telescopic rods, the two limiting blocks are respectively movably mounted in the two limiting cylinders, the winding shaft is fixed between the two limiting blocks, and the two support frames are both equipped with motors. The output shafts of the two motors are respectively fixedly connected to any two mounting plates.
3. The metal wire automatic oiling device according to claim 1, characterized in that: An inspection port is provided on one side of the oil tank. Two clamping plates are installed on one side of the oil tank. A baffle is clamped between the two clamping plates. The baffle is used to close the inspection port. A handle is provided on the baffle.
4. The metal wire automatic oiling device according to claim 1, characterized in that: Two rotating shafts are rotatably installed in the oil tank, and cleaning rings are fixed on the two rotating shafts. The two cleaning rings are both sleeved outside the metal wire. Silicone scraper rings are installed in the two cleaning rings. The two cleaning rings are used to clean impurities and oil stains respectively.
5. The metal wire automatic oiling device according to claim 4, characterized in that: A collecting trough is fixed in the oil tank, and the collecting trough is used to collect impurities scraped off the surface of the metal wire. The collecting trough is located directly below any one of the cleaning rings, and the collecting trough is U-shaped.
6. The metal wire automatic oiling device according to claim 1, characterized in that: An oil pump is installed on the top of the oil tank, and a drain pipe is installed on the discharge end of the oil pump. The drain pipe and the inlet end of the oil pump both extend into the oil tank. A plurality of nozzles are provided on the drain pipe, and the plurality of nozzles are all located in the oil tank.
7. The metal wire automatic oiling device according to claim 2, characterized in that: The outer surfaces of the plurality of limiting wheels are all fixedly covered with rubber sleeves, the two limiting blocks are both hexagonal cylinders, and the two limiting cylinders are both provided with limiting spaces for stabilizing the limiting blocks.