Branch missing detection equipment

By introducing human-machine control, photoelectric and CCD detection mechanisms into the missing branch detection equipment, automatic detection and rejection of defective products are achieved, solving the problem of inaccurate manual detection and improving the accuracy and efficiency of detection.

CN223312514UActive Publication Date: 2025-09-09SHANGHAI LEBONING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422675930.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-09
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing missing-piece detection equipment relies on manual inspection during tray inspection, which is easily affected by external factors and leads to inaccurate detection results.

Method used

It adopts human-machine control mechanism, photoelectric detection mechanism and CCD detection mechanism, combined with conveying mechanism and rejection mechanism to realize automatic detection and rejection of unqualified products.

Benefits of technology

It improves the accuracy and efficiency of detection, reduces errors caused by human intervention, and ensures the accuracy and reliability of test results.

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Patent Text Reader

Abstract

The utility model discloses a piece of cigarette missing detection equipment which comprises a man-machine control mechanism, a conveying mechanism is arranged on the side face of the man-machine control mechanism, a photoelectric detection mechanism is installed on the side face of the conveying mechanism, the top of the conveying mechanism is connected with a charge coupled device (CCD) detection mechanism, and the photoelectric detection mechanism comprises a detection photoelectric part and a photoelectric reflecting plate. According to the cigarette missing detection equipment, the man-machine control mechanism is arranged on the side face of the conveying mechanism, the photoelectric detection mechanism is installed on the side face of the conveying mechanism, meanwhile, the CCD detection mechanism is installed on the top of the conveying mechanism, the CCD camera detection mechanism is arranged in the CCD detection mechanism, and unqualified products are removed through the removal mechanism; the rejected products are put into the equipment again after being subjected to secondary manual detection and arrangement, and enter the rear-section boxing equipment after being detected to be qualified, so that the work of the shortage detection equipment is completed, manual detection is replaced by mechanical detection operation at the moment, the detection accuracy can be greatly improved, and the accuracy rate during use is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of medicine bottle packaging detection, in particular to a missing bottle detection device. Background Art

[0002] In the production of medicines, oral liquids, water injections, vials and other products are usually loaded into plastic trays after labeling, and then the trays are loaded into paper boxes. In the process of loading into plastic trays, there may be problems with missing products. It is necessary to add a procedure to detect whether the tray is qualified. At this time, a missing product detection device will be needed to inspect the tray.

[0003] The missing stick detection equipment currently available on the market has the following problems during actual use: In actual use, traditional missing stick detection equipment usually adopts manual methods to inspect the products inside the tray. The manual inspection process may be affected by external factors, resulting in inaccurate inspection results and further detection errors. Utility Model Content

[0004] The purpose of the utility model is to provide a missing branch detection device to solve the technical problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the specific technical solution of the utility model is as follows: a missing branch detection device, including a human-machine control mechanism, a conveying mechanism is provided on the side of the human-machine control mechanism, a photoelectric detection mechanism is installed on the side of the conveying mechanism, the top of the conveying mechanism is connected to a CCD detection mechanism, the photoelectric detection mechanism includes detection photoelectric and photoelectric reflector, the CCD detection mechanism includes a CCD camera detection photoelectric, and a rejection mechanism is installed on the side of the conveying mechanism.

[0006] Preferably, an electrical control box is provided inside the human-machine control mechanism, an alarm light is installed on the top of the electrical control box, control buttons are connected to the surface of the electrical control box, and a power switch is provided on the side of the electrical control box.

[0007] Preferably, the side of the conveying mechanism is installed with an electro-optic detection device, the side of the conveying mechanism is installed with a photoelectric reflector, the photoelectric reflector is in the same horizontal plane, the side of the conveying mechanism is connected to a CCD camera adjustment mechanism, one end of the CCD camera adjustment mechanism is connected to the CCD camera photoelectric detection device by a bolt, the surface of the CCD camera adjustment mechanism is connected to the light source adjustment mechanism by a bolt, and one end of the light source adjustment mechanism is installed with an illumination light source.

[0008] Preferably, the side of the conveying mechanism is connected to a mounting seat, a blowing nozzle is installed on the surface of the mounting seat, a conveying line is provided inside the conveying mechanism, a discharge trough is provided on the side of the conveying line, and a motor is installed at the bottom of the conveying mechanism.

[0009] Preferably, a reject box is mounted on the side of the conveying mechanism by bolts, and the reject box is located at one end of the discharge chute.

[0010] Preferably, support legs are provided at the bottom of the conveying mechanism, and the support legs are symmetrically distributed.

[0011] The utility model provides a missing branch detection device with the following advantages: the missing branch detection device is provided with a human-machine control mechanism on the side of the conveying mechanism, and a photoelectric detection mechanism is installed on the side of the conveying mechanism, and a CCD detection mechanism is installed on the top of the conveying mechanism, wherein the CCD detection mechanism contains a CCD camera detection mechanism, and a rejection mechanism is installed on the side of the conveying mechanism. At this time, when the missing branch detection device is used, the tray product after being placed in the tray moves from left to right along with the conveying mechanism. At this time, the tray product will first trigger the photoelectric detection, and the photoelectric detection mechanism will be used to determine whether the product exists, and the signal will be provided to the human-machine control mechanism. Control mechanism, if there is a product, the human-machine control mechanism controls the CCD camera detection mechanism to take pictures and detect at an appropriate time. The camera detection mechanism will feed back the picture results to the human-machine control mechanism, and the human-machine control mechanism will judge whether it is qualified. When the product is qualified, the product will be conveyed to the back-end equipment with the conveying mechanism, and the unqualified products will be rejected by the rejection mechanism. The rejected products will be sorted out by manual inspection for the second time and put back into the equipment. After passing the inspection, they will enter the back-end cartoning equipment. At this point, the work of the missing detection equipment is completed. At this time, the use of mechanized detection operation instead of manual inspection can greatly improve the accuracy of the detection, and the accuracy rate is high when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the reject box structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the electrical control box of the present utility model;

[0016] Figure 4 This is a schematic diagram of the conveyor line structure of the utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the air blowing nozzle of the utility model;

[0018] Figure 6 For the utility model Figure 2 Enlarged view of part A.

[0019] Explanation of the marks in the figure: 1. Human-machine control mechanism; 2. Conveying mechanism; 3. Rejection mechanism; 4. CCD detection mechanism; 5. Photoelectric detection mechanism; 6. Alarm light; 7. Control button; 8. Power switch; 9. Electrical control box; 10. CCD camera adjustment mechanism; 11. CCD camera detection photoelectric; 12. Light source adjustment mechanism; 13. Illumination light source; 14. Detection photoelectric; 15. Photoelectric reflector; 16. Rejection box; 17. Mounting seat; 18. Blowing nozzle; 19. Motor; 20. Conveyor line; 21. Discharge chute; 22. Support leg. DETAILED DESCRIPTION

[0020] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0021] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0023] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0024] The disclosure below provides many different embodiments or examples for implementing different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the components and settings of specific examples are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. In addition, the embodiments of the present invention may repeat reference numbers and / or reference letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed.

[0025] In order to better understand the purpose, structure and function of the present invention, the following is a further detailed description of a missing branch detection device of the present invention in conjunction with the accompanying drawings.

[0026] like Figure 1-6 As shown, a missing branch detection device of the present invention includes a human-machine control mechanism 1, a conveying mechanism 2 is provided on the side of the human-machine control mechanism 1, and a photoelectric detection mechanism 5 is installed on the side of the conveying mechanism 2. By installing the photoelectric detection mechanism 5, the box product will first trigger the photoelectric detection, and the photoelectric detection mechanism 5 is used to determine the presence of the product and provide the signal to the human-machine control mechanism 1. If a product passes by, it blocks the space between the detection photoelectric 14 and the reflector, and the detection photoelectric 14 cannot receive the light emitted by itself and reflected from the reflector. At this moment, it is determined that there is a product and the signal is sent to the human-machine control mechanism 1. On the contrary, when the light emitted by the detection photoelectric 14 is reflected by the reflector and then the returned light is received, it is determined that there is no product. The top of the conveying mechanism 2 is connected to the CCD detection mechanism 4, the photoelectric detection mechanism 5 includes the detection photoelectric 14 and the photoelectric reflector 15, the CCD detection mechanism 4 includes the CCD camera detection photoelectric 11, and the rejection mechanism 3 is installed on the side of the conveying mechanism 2. By installing the conveying mechanism 2, the conveying mechanism 2 can be used to convey the product, which improves the efficiency of product detection and is very convenient to use.

[0027] An electrical control box 9 is provided inside the human-machine control mechanism 1, an alarm light 6 is installed on the top of the electrical control box 9, a control button 7 is connected to the surface of the electrical control box 9, and a power switch 8 is provided on the side of the electrical control box 9. By installing an alarm device, when the equipment fails or the emergency stop is pressed, the alarm light 6 will flash, and the working status of the equipment can be directly observed at this time, which is very convenient to use.

[0028] A detection electro-optic is installed on the side of the conveying mechanism 2, and a photoelectric reflector 15 is installed on the side of the conveying mechanism 2. The photoelectric reflector 15 is in the same horizontal plane. The side of the conveying mechanism 2 is connected to the CCD camera adjustment mechanism 10, and one end of the CCD camera adjustment mechanism 10 is connected to the CCD camera detection photoelectric 11 by bolts. The surface of the CCD camera adjustment mechanism 10 is connected to the light source adjustment mechanism 12 by bolts. An illumination light source 13 is installed on one end of the light source adjustment mechanism 12. By installing the illumination light source 13, when the product passes by the bottom of the illumination light source 13, the illumination light source 13 will shine light on the product, so that the camera can take clear pictures.

[0029] The side of the conveying mechanism 2 is connected to the mounting base 17, and the surface of the mounting base 17 is installed with a blowing nozzle 18. A conveying line 20 is provided inside the conveying mechanism 2, and a discharge trough 21 is provided on the side of the conveying line 20. A motor 19 is installed at the bottom of the conveying mechanism 2. By installing the blowing nozzle 18, when there are unqualified products, the human-machine control mechanism 1 will control the solenoid valve to blow out positive pressure airflow at high speed through the blowing nozzle 18, and blow the unqualified products into the rejection box 16, which is very convenient to use.

[0030] The side of the conveying mechanism 2 is installed with a rejection box 16 by means of bolts. The rejection box 16 is located at one end of the discharge chute 21. By installing the rejection box 16, unqualified products can be stored by utilizing the rejection box 16, which is very convenient to use.

[0031] Support legs 22 are provided at the bottom of the conveying mechanism 2, and the support legs 22 are symmetrically distributed. By installing the support legs 22 and the distribution form of the support legs 22, the stability of the conveying mechanism 2 can be guaranteed, and the stability is strong during use.

[0032] The working principle of the missing branch detection device: When using this product, first set the relevant parameters that need to be detected on the human-machine control mechanism 1. At this time, you need to upload a standard comparison chart as a basis to the human-machine control mechanism 1, and then you can use the missing branch detection device. When using it, a human-machine control mechanism 1 is set on the side of the conveying mechanism 2, and a photoelectric detection mechanism 5 is installed on the side of the conveying mechanism 2. At the same time, a CCD detection mechanism 4 is installed on the top of the conveying mechanism 2, wherein the CCD detection mechanism 4 contains a CCD camera detection mechanism. At this time, in the process of using the missing branch detection device, the tray after being put into the tray The boxed product moves from left to right along with the conveyor mechanism 2. By installing a detection photoelectric 14 on the side of the conveyor mechanism 2 and a photoelectric reflector 15 on the other side of the conveyor mechanism 2, and the photoelectric reflector 15 and the detection photoelectric 14 are at the same horizontal plane, the boxed product will first trigger the photoelectric detection, and the photoelectric detection mechanism 5 will judge whether there is a product and provide the signal to the human-machine control mechanism 1. If a product passes by, it will block the space between the detection photoelectric 14 and the reflector. The detection photoelectric 14 cannot receive the light emitted by itself and reflected from the reflector. At this time, it is determined that there is a product and this signal is sent The photoelectric detection device 1 sends the light to the human-machine control mechanism 1. On the contrary, when the light emitted by the detection photoelectric device 14 is reflected by the reflector and then receives the returned light, it is determined that there is no product. The human-machine control mechanism 1 controls the CCD camera detection mechanism to take pictures and detect at an appropriate time. The camera detection mechanism feeds back the picture results to the human-machine control mechanism 1, and the human-machine control mechanism 1 judges whether it is qualified. When making a judgment, the human-machine control mechanism 1 compares the picture taken by the CCD camera detection mechanism with the standard picture on the human-machine control mechanism 1, and judges whether the missing and missing stickers are qualified respectively. If an unqualified product is encountered, the computer will send a signal back The product is passed to the human-machine control mechanism 1, which then controls the rejection mechanism 3 to reject it. Since an air blow port is installed on the side of the conveying mechanism 2, when the product is unqualified, when the tray moves to the rejection position, the human-machine control mechanism 1 will control the solenoid valve to blow out positive pressure airflow at high speed through the air blow nozzle 18, and blow the unqualified products into the rejection box 16. The rejected products are manually inspected and sorted for the second time, and then put back into the equipment. After passing the inspection, they enter the rear cartoning equipment. At this point, the work of the missing branch detection equipment is completed. At this time, using mechanized detection operation instead of manual inspection can greatly improve the accuracy of the inspection, and the accuracy rate is high when used.

[0033] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.

Claims

1. A missing branch detection device, comprising a human-machine control mechanism (1), characterized in that: A conveying mechanism (2) is provided on the side of the human-machine control mechanism (1), a photoelectric detection mechanism (5) is installed on the side of the conveying mechanism (2), a CCD detection mechanism (4) is connected to the top of the conveying mechanism (2), the photoelectric detection mechanism (5) includes a detection photoelectric (14) and a photoelectric reflection plate (15), the CCD detection mechanism (4) includes a CCD camera detection photoelectric (11), and a rejection mechanism (3) is installed on the side of the conveying mechanism (2).

2. The missing branch detection device according to claim 1, characterized in that: An electrical control box (9) is provided inside the human-machine control mechanism (1), an alarm light (6) is installed on the top of the electrical control box (9), a control button (7) is connected to the surface of the electrical control box (9), and a power switch (8) is provided on the side of the electrical control box (9).

3. The missing branch detection device according to claim 1, characterized in that: The conveying mechanism (2) is installed with a detection electro-optic on the side, and a photoelectric reflector (15) is installed on the side of the conveying mechanism (2). The photoelectric reflector (15) is in the same horizontal plane. The conveying mechanism (2) is connected to a CCD camera adjustment mechanism (10) on the side, and one end of the CCD camera adjustment mechanism (10) is connected to a CCD camera detection photoelectric (11) through a bolt. The surface of the CCD camera adjustment mechanism (10) is connected to a light source adjustment mechanism (12) through a bolt, and one end of the light source adjustment mechanism (12) is installed with an illumination light source (13).

4. The missing branch detection device according to claim 1, characterized in that: The conveying mechanism (2) is connected to a mounting seat (17) on its side, an air blowing nozzle (18) is mounted on the surface of the mounting seat (17), a conveying line (20) is provided inside the conveying mechanism (2), a discharge trough (21) is provided on the side of the conveying line (20), and a motor (19) is mounted on the bottom of the conveying mechanism (2).

5. The missing branch detection device according to claim 1, characterized in that: A rejection box (16) is mounted on the side of the conveying mechanism (2) via bolts, and the rejection box (16) is located at one end of the discharge chute (21).

6. The missing branch detection device according to claim 1, characterized in that: The bottom of the conveying mechanism (2) is provided with support legs (22), and the support legs (22) are symmetrically distributed.