Clothing accessory detection device

Automatic detection equipment is used to automatically identify and separate defective buttons, solving the problem of low efficiency of manual selection and improving detection speed and quality consistency.

CN223312518UActive Publication Date: 2025-09-09FOSHAN MAN DA GARMENT ACCESSORIES CO LTD
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Patent Information

Application Number
CN202422718435.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-09
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

In the existing technology, defective product detection in mass-produced buttons relies on manual selection, which is inefficient and prone to missed or wrong selection, affecting the overall quality.

Method used

An automated inspection device is used, including a transport component, a visual CCD inspection component, and a material separation component. The visual CCD is used to identify button defects, and the pneumatic grippers automatically separate good and defective products to achieve automated inspection.

Benefits of technology

It improves detection efficiency, ensures high-speed processing and consistency of button detection, reduces human errors, and improves the consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a garment accessory detection device, which relates to the technical field of detection devices and comprises a bottom plate, a mounting bracket is fixedly connected to the middle of the upper surface of the bottom plate, a transportation component is fixedly mounted on the upper surface of the bottom plate and the left side of the mounting bracket, and a material distribution component is fixedly mounted on the upper surface of the bottom plate and the right side of the mounting bracket. A fixing block is fixedly connected to the front side of the upper portion of the mounting support, a visual CCD is fixedly mounted on the front side of the fixing block, an annular lamp is fixedly connected to the front side of the fixing block and below the visual CCD, a placing plate is fixedly connected to the front side of the fixing block and below the annular lamp, and a movable guide rail is fixedly connected to the upper surface of the bottom plate and the front side of the mounting support. A sliding block is slidably connected to the upper surface of the moving guide rail, a lifting air cylinder is fixedly mounted above the sliding block, and the output end of the lifting air cylinder is fixedly connected with a mounting plate. The device has the advantages that a large batch of buttons can be processed at a high speed which is far higher than the manual selection speed, so that the overall detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a detection device for clothing accessories. Background Art

[0002] Clothing is a project that includes design and production. The production process is divided into various stages, the most important of which is the selection of materials. Materials are further divided into fabrics and other accessories. These other accessories are collectively referred to as clothing accessories. Besides fabrics, they are essential elements for decorating clothing and extending its functionality. Buttons are a relatively common clothing accessory.

[0003] When buttons are manufactured in large quantities, defective products will always appear. The common method is to manually pick out the defective buttons one by one. Manual picking is slow and inefficient, and cannot meet the needs of large-scale production. In addition, human factors may cause missed or wrong selections, affecting the overall quality. To solve the above problems, a detection device for clothing accessories is proposed. Utility Model Content

[0004] In order to solve the above technical problems, a detection device for clothing accessories is provided, which solves the problem that defective buttons always appear during mass production. The common method is to manually pick out the defective buttons one by one. Manual picking is slow and inefficient, which cannot meet the needs of mass production. In addition, human factors may cause missed or wrong selections, affecting the overall quality.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is: a detection device for clothing accessories, comprising a base plate, a mounting bracket is fixedly connected to the middle part of the upper surface of the base plate, a transport component is fixedly installed on the upper surface of the base plate and the left side of the mounting bracket, a material dividing component is fixedly installed on the upper surface of the base plate and the right side of the mounting bracket, a fixed block is fixedly connected to the front side of the upper part of the mounting bracket, a visual CCD is fixedly installed on the front side of the fixed block, a ring lamp is fixedly connected to the front side of the fixed block and below the visual CCD, a placement plate is fixedly connected to the front side of the fixed block and below the ring lamp, a movable guide rail is fixedly connected to the upper surface of the movable guide rail, a sliding block is slidably connected to the upper surface of the sliding block, a lifting cylinder is fixedly installed above the sliding block, the output end of the lifting cylinder is fixedly connected to the mounting plate, a first pneumatic clamp is fixedly installed on the left side of the upper surface of the mounting plate, and a second pneumatic clamp is fixedly installed on the right side of the upper surface of the mounting plate, a pushing cylinder is fixedly installed on the upper surface of the base plate and the movable guide rail, and the output end of the pushing cylinder is fixedly connected to the sliding block through a connecting piece.

[0006] Preferably, the transport assembly includes two first support frames fixedly connected above the base plate, the two first support frames are arranged in front and back, a first conveyor belt is fixedly installed between the two first support frames, and a first stepper motor for driving the first conveyor belt to rotate is fixedly installed on the rear side of the first conveyor belt.

[0007] Preferably, a first fixed plate is fixedly connected above the first support frame on the front side, a first sensor is fixedly connected to the bottom surface of the first fixed plate and just above the first conveyor belt, and baffles are fixedly connected on both left and right sides above the first conveyor belt.

[0008] Preferably, the material distribution assembly includes two second support frames fixedly connected above the bottom plate, the two second support frames are arranged in front and back, a second conveyor belt is fixedly connected between the two second support frames, and a second stepper motor for driving the second conveyor belt to rotate is fixedly installed on the rear side of the second conveyor belt.

[0009] Preferably, a second fixing plate is fixedly connected above the second support frame at the front end, and a second sensor is fixedly installed on the bottom surface of the second fixing plate.

[0010] Preferably, a fixing frame is fixedly connected to the right side of the second support frame at the front end, a pushing cylinder is fixedly installed on the left side of the fixing frame, and a pushing plate is fixedly connected to the output end of the pushing cylinder.

[0011] Preferably, the material dividing assembly further comprises a waste box, which is arranged on the left side of the second conveyor belt and located at the push plate position.

[0012] Compared with the existing technology, the advantages of the present invention are: the present invention automatically transports buttons by setting up a transport component, and pushes the cylinder as a power source to transport the buttons above the first conveyor belt to the placement plate through the first pneumatic clamp, and the second pneumatic clamp transports the buttons on the placement plate to the second conveyor belt. The visual CCD above the placement plate detects the buttons, and the buttons after inspection are separated into good and defective products under the material separation component. Through the above settings, the buttons can be automatically inspected without human participation. The automated system can process large quantities of buttons at high speed, far exceeding the speed of manual selection, thereby improving the overall inspection efficiency. The automatic inspection system can maintain consistent inspection standards to ensure that all buttons are inspected according to the same standards, thereby improving the consistency of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the utility model without the bottom plate, transport component and material separation component;

[0015] Figure 3 This is a schematic diagram of the transport component structure in the present utility model;

[0016] Figure 4 It is a schematic structural diagram of the material dividing component in the present utility model.

[0017] The numbers in the figure are:

[0018] 1. Bottom plate; 2. Transport assembly; 201. First support frame; 202. First conveyor belt; 203. First stepper motor; 204. First fixed plate; 205. First sensor; 206. Baffle; 3. Material dividing assembly; 301. Second support frame; 302. Second conveyor belt; 303. Second stepper motor; 304. Second fixed plate; 305. Second sensor; 306. Fixed frame; 307. Pushing cylinder; 308. Pushing plate; 309. Waste box; 4. Mounting bracket; 5. Fixed block; 6. Visual CCD; 7. Ring lamp; 8. Placement plate; 9. Moving guide rail; 10. Sliding block; 11. Lifting cylinder; 12. Mounting plate; 13. First pneumatic gripper; 14. Second pneumatic gripper; 15. Pushing cylinder. DETAILED DESCRIPTION

[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0020] Reference Figure 1-4As shown, a detection device for clothing accessories includes a base plate 1, a mounting bracket 4 is fixedly connected to the middle of the upper surface of the base plate 1, a transport component 2 is fixedly installed on the upper surface of the base plate 1 and the left side of the mounting bracket 4, a material dividing component 3 is fixedly installed on the upper surface of the base plate 1 and the right side of the mounting bracket 4, a fixing block 5 is fixedly connected to the front side above the mounting bracket 4, a visual CCD6 is fixedly installed on the front side of the fixing block 5, and the visual CCD6 provides high-precision image recognition capabilities, which can accurately determine whether there are defects in buttons and improve detection accuracy. A ring lamp 7 is fixedly connected to the front side of the fixing block 5 and below the visual CCD6. The ring lamp 7 can increase the brightness of the detection position, which is convenient for improving the clarity of the image collected by the visual CCD6. A placement plate 8 is fixedly connected to the front side of the fixing block 5 and below the annular lamp 7. The front side of the mounting bracket 4 is fixedly connected to a moving guide rail 9, and a sliding block 10 is slidably connected to the upper surface of the moving guide rail 9. A lifting cylinder 11 is fixedly installed above the sliding block 10, and the output end of the lifting cylinder 11 is fixedly connected to a mounting plate 12. A first pneumatic clamp 13 is fixedly installed on the left side of the upper surface of the mounting plate 12, and a second pneumatic clamp 14 is fixedly installed on the right side of the upper surface of the mounting plate 12. The first pneumatic clamp 13 and the second pneumatic clamp 14 both adopt a 180-degree opening and closing clamp. A pushing cylinder 15 is fixedly installed on the upper surface of the base plate 1 and the moving guide rail 9. The output end of the pushing cylinder 15 is fixedly connected to the sliding block 10 through a connecting piece. The pushing cylinder 15 realizes the precise movement of the sliding block 10 through the moving guide rail 9, ensuring that the first pneumatic clamp 13 and the second pneumatic clamp 14 can accurately reach the specified position.

[0021] Specifically, the transport component 2 includes two first support frames 201 fixedly connected above the base plate 1. The two first support frames 201 are arranged in front and back. A first conveyor belt 202 is fixedly installed between the two first support frames 201. A first stepper motor 203 that drives the first conveyor belt 202 to rotate is fixedly installed on the rear side of the first conveyor belt 202.

[0022] Specifically, a first fixed plate 204 is fixedly connected above the first support frame 201 on the front side, a first sensor 205 is fixedly connected to the bottom surface of the first fixed plate 204 and directly above the first conveyor belt 202, and baffles 206 are fixedly connected on both the left and right sides above the first conveyor belt 202. The first sensor 205 detects the position of the button in real time, and automatically stops the conveyor belt when the button reaches the specified position, cooperating with subsequent detection actions to achieve precise control.

[0023] Specifically, the material distribution component 3 includes two second support frames 301 fixedly connected to the top of the base plate 1. The two second support frames 301 are arranged in front and back. A second conveyor belt 302 is fixedly connected between the two second support frames 301. A second stepper motor 303 is fixedly installed on the rear side of the second conveyor belt 302 to drive the second conveyor belt 302 to rotate.

[0024] Specifically, a second fixed plate 304 is fixedly connected to the top of the second support frame 301 at the front end, and a second sensor 305 is fixedly installed on the bottom of the second fixed plate 304. The second sensor 305 receives the signal of the visual CCD6, accurately identifies defective products, and cooperates with the pushing cylinder 307 to realize the automatic rejection of defective products. The second sensor 305 and the first sensor 205 both use infrared position sensors commonly found on the market.

[0025] Specifically, the right side of the front second support frame 301 is fixedly connected to the fixing frame 306 , the left side of the fixing frame 306 is fixedly installed with a pushing cylinder 307 , and the output end of the pushing cylinder 307 is fixedly connected to a pushing plate 308 .

[0026] Specifically, the material separation component 3 also includes a waste box 309, which is arranged on the left side of the second conveyor belt 302 and located at the push plate 308. The waste box 309 is specially used to collect defective products to facilitate subsequent processing and keep the production line clean.

[0027] Working principle: When in use, first place the buttons on the first conveyor belt 202, the first stepper motor 203 drives the first conveyor belt 202 to rotate and transport the buttons from the back side to the front side, when the first sensor 205 detects that there are buttons coming, the first stepper motor 203 stops working and the first conveyor belt 202 does not rotate, the output end of the lifting cylinder 11 extends to drive the mounting plate 12 to rise in height, and the push cylinder 15 pushes the sliding block 10 to move along the movable guide rail 9, so that the first pneumatic clamp 13 is in the position of Above the first conveyor belt 202, the second pneumatic clamp 14 is located above the placement plate 8, and then the output end of the lifting cylinder 11 retracts so that the first pneumatic clamp 13 and the second pneumatic clamp 14 buttons are at the same level. The first pneumatic clamp 13 works to clamp the buttons above the first conveyor belt 202, and the second pneumatic clamp 14 clamps the buttons that have been inspected above the placement plate 8. Then, the output end of the cylinder 15 is retracted to transport the buttons above the first conveyor belt 202 to the placement plate 8. When the first sensor 205 does not detect any button on the first conveyor belt 202, the first stepper motor 203 will work again to drive the first conveyor belt 202 to rotate again. The visual CCD6 above the mounting bracket 4 detects the button and determines whether the button is defective. The button that has been inspected above the placement plate 8 is transported to the second conveyor belt 302 by the second pneumatic clamp 14. When it is detected that the button is defective, the visual CCD6 transmits a signal to the second sensor 305 to make it work. The second sensor 305 records that the button transported to the top of the second conveyor belt 302 is a defective product. After a delay, the signal is transmitted to the pushing cylinder 307. During the delay time, the second stepper motor 303 drives the second conveyor belt 302 to rotate and transports the defective product to the position of the push plate 308. Then the pushing cylinder 307 receives the signal and the output end extends to push the defective product into the waste box 309 through the push plate 308. Then the output end of the pushing cylinder 307 is reset, and each component repeats the next detection action.

[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.

Claims

1. A detection device for clothing accessories, characterized by: The invention comprises a bottom plate (1), a mounting bracket (4) is fixedly connected to the middle of the upper surface of the bottom plate (1), a transport component (2) is fixedly installed on the upper surface of the bottom plate (1) and the left side of the mounting bracket (4), a material dividing component (3) is fixedly installed on the upper surface of the bottom plate (1) and the right side of the mounting bracket (4), a fixing block (5) is fixedly connected to the front side of the upper part of the mounting bracket (4), a visual CCD (6) is fixedly installed on the front side of the fixing block (5), an annular lamp (7) is fixedly connected to the front side of the fixing block (5) and the bottom of the visual CCD (6), a placement plate (8) is fixedly connected to the front side of the fixing block (5) and the bottom of the annular lamp (7), and the upper surface of the bottom plate (1) is fixedly connected to the left side of the fixing block (5) and the left side of the mounting bracket (4). A movable guide rail (9) is fixedly connected to the front side of the mounting bracket (4); a sliding block (10) is slidably connected to the upper surface of the movable guide rail (9); a lifting cylinder (11) is fixedly installed above the sliding block (10); an output end of the lifting cylinder (11) is fixedly connected to a mounting plate (12); a first pneumatic clamp (13) is fixedly installed on the left side of the upper surface of the mounting plate (12); a second pneumatic clamp (14) is fixedly installed on the right side of the upper surface of the mounting plate (12); a pushing cylinder (15) is fixedly installed on the upper surface of the base plate (1) and the movable guide rail (9); and the output end of the pushing cylinder (15) is fixedly connected to the sliding block (10) through a connecting piece.

2. A detection device for clothing accessories according to claim 1, characterized in that: The transport assembly (2) comprises two first support frames (201) fixedly connected to the top of the base plate (1), the two first support frames (201) being arranged in a front-to-rear manner, a first conveyor belt (202) being fixedly installed between the two first support frames (201), and a first stepper motor (203) for driving the first conveyor belt (202) to rotate being fixedly installed on the rear side of the first conveyor belt (202).

3. The detection device for clothing accessories according to claim 2, characterized in that: A first fixed plate (204) is fixedly connected above the first support frame (201) on the front side, a first sensor (205) is fixedly connected to the bottom surface of the first fixed plate (204) and just above the first conveyor belt (202), and baffles (206) are fixedly connected to both left and right sides above the first conveyor belt (202).

4. The detection device for clothing accessories according to claim 1, characterized in that: The material distribution assembly (3) comprises two second support frames (301) fixedly connected to the top of the bottom plate (1), the two second support frames (301) are arranged in a front-to-rear manner, a second conveyor belt (302) is fixedly connected between the two second support frames (301), and a second stepping motor (303) for driving the second conveyor belt (302) to rotate is fixedly installed on the rear side of the second conveyor belt (302).

5. The detection device for clothing accessories according to claim 4, characterized in that: A second fixing plate (304) is fixedly connected above the second support frame (301) at the front end, and a second sensor (305) is fixedly installed on the bottom surface of the second fixing plate (304).

6. The detection device for clothing accessories according to claim 4, characterized in that: The right side of the second support frame (301) at the front end is fixedly connected to a fixing frame (306), the left side of the fixing frame (306) is fixedly installed with a pushing cylinder (307), and the output end of the pushing cylinder (307) is fixedly connected to a pushing plate (308).

7. The detection device for clothing accessories according to claim 4, characterized in that: The material distribution assembly (3) further comprises a waste box (309), which is arranged on the left side of the second conveyor belt (302) and located at the position of the push plate (308).