Negative pressure type screening device for injection molding recycled material blocks
By designing a negative pressure injection molding recycling material block screening device and utilizing an automatic material whole-piece structure and color recognition system, the problem of low efficiency in material block laying and screening is solved, efficient material block screening and recycling is achieved, and the recycling quality is improved.
Patent Information
- Application Number
- CN202421728473.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-07-22
AI Technical Summary
When laying out the injection molding waste blocks, it is necessary to keep a certain distance between each block to prevent the negative pressure suction nozzle from sucking away multiple blocks at one time, resulting in low laying and screening efficiency.
A negative pressure screening device for recycled injection molding materials was designed, which included a conveyor belt mounting frame, a material screening bin, a positioning mounting plate, a reciprocating self-locking drive, a position adjustment screw, a limiting guide slide, a guide connecting slider, a material alignment structure, and an automatic material sorting structure. The automatic laying and screening of the material blocks were achieved through the reciprocating movement of the guide mounting slider, and the screening was performed using a color recognition system and a negative pressure suction nozzle.
The laying efficiency of the material blocks is improved, the labor burden is reduced, the screening efficiency of the screening device is improved, the quality of the material block recovery and the processing effect are guaranteed, the applicability of the device is enhanced, and the stacking and slipping of the material blocks are avoided.
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Figure CN223312519U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material block screening, and more specifically, relates to a negative pressure type screening device for recycling material blocks of injection molding. Background Art
[0002] When recycling injection molding waste blocks, the blocks need to be spread flat on the conveyor belt first, and then the color of the blocks is determined by the color recognition system. When a multicolored block is identified, the system will send a signal to the negative pressure suction nozzle to suck away the multicolored block. The single-color block will be transported to the collection box by the conveyor belt, and then the injection molding waste will be re-granulated.
[0003] Based on the above, when laying the material blocks, a certain distance needs to be kept between each material block to prevent the negative pressure suction nozzle from sucking away multiple material blocks at one time. This results in a longer time being spent on laying the material blocks, affecting the laying efficiency of the material blocks, and further affecting the screening efficiency of the screening device for the material blocks. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a negative pressure type screening device for injection molding recycled material blocks, so as to solve the problem that when laying the material blocks, a certain distance needs to be separated between each material block to avoid the negative pressure suction nozzle from sucking away multiple material blocks at one time, which results in a long time being spent on laying the material blocks, affecting the laying efficiency of the material blocks, and further affecting the screening efficiency of the screening device for the material blocks.
[0005] The purpose and function of the negative pressure type injection molding recycling material block screening device of the utility model are achieved by the following specific technical means:
[0006] The cam is provided with a plurality of guide rails, and the guide rails are provided with a plurality of guide rails, and the guide rails are provided with a plurality of guide rails. The straightening screw rod is rotatably connected to the front and rear sides of the conveyor belt mounting bracket, and the two position adjustment screw rods are rotatably connected to the two second positioning mounting plates respectively. The front position adjustment screw rod is coaxially fixedly connected to the motor shaft of the reciprocating self-locking drive component; there are two limiting guide slides, and the two limiting guide slides are respectively opened on the front and rear sides of the conveyor belt mounting bracket; there are two guide connecting sliders, and the two guide connecting sliders are respectively slid up and down and connected to the inner sides of the two limiting guide slides; the automatic material straightening structure is arranged on the left side of the conveyor belt mounting bracket; the material block limiting baffle is fixedly connected to the inner sides of the two guide connecting sliders; the material block alignment structure is arranged on the inner side of the conveyor belt mounting bracket.
[0007] Furthermore, the material block alignment structure includes a limiting guide plate and a first positioning mounting plate; the limiting guide plate is fixedly connected to the upper end surface of the conveyor belt mounting frame; two first positioning mounting plates are provided, and the two first positioning mounting plates are respectively fixedly connected to the front and rear sides of the conveyor belt mounting frame.
[0008] Furthermore, the material block alignment structure also includes a reversing transmission gear, a driven transmission rack and a material block centering push plate; there are two reversing transmission gears, and the two reversing transmission gears are respectively rotatably connected to the left sides of the two first positioning mounting plates; there are two driven transmission racks, and the two driven transmission racks are respectively slid forward and backward and connected to the front and rear sides of the limiting guide plate, and the two driven transmission racks are respectively meshed with the two reversing transmission gears; there are two material block centering push plates, and the two material block centering push plates are respectively fixedly connected to the lower end surfaces of the two driven transmission racks.
[0009] Furthermore, the material block alignment structure also includes a positioning connecting plate and an active transmission rack; there are two positioning connecting plates, and the two positioning connecting plates are respectively fixedly connected to the right sides of the two positioning mounting sliders; there are two active transmission racks, and the two active transmission racks are respectively fixedly connected to the right sides of the two positioning connecting plates, and the two active transmission racks are respectively engaged with the two reversing transmission gears.
[0010] Furthermore, the automatic material-forming structure includes a guide mounting slot, a guide mounting slider and a limiting extrusion block; there are two guide mounting slots, and the two guide mounting slots are respectively opened on the front and rear sides of the conveyor belt mounting frame; there are two guide mounting sliders, and the two guide mounting sliders are respectively connected to the inner sides of the two guide mounting slots by sliding up and down, and the two guide mounting sliders are respectively threadedly connected to the two position adjustment screw rods; there are two limiting extrusion blocks, and the two limiting extrusion blocks are respectively fixedly connected to the right end faces of the two guide mounting sliders.
[0011] Furthermore, the automatic material-forming structure also includes a positioning installation slider and a reset pressure-bearing inclined block; there are two positioning installation sliders, and the two positioning installation sliders are respectively fixedly connected to the outer sides of the two guide connection sliders; there are two reset pressure-bearing inclined blocks, and the two reset pressure-bearing inclined blocks are respectively slidably connected to the inner sides of the two positioning installation sliders.
[0012] Furthermore, the automatic material-forming structure also includes a reset extrusion bevel block and a synchronous transmission structure; two reset extrusion bevel blocks are provided, and the two reset extrusion bevel blocks are respectively fixedly connected to the front and rear sides of the conveyor belt mounting frame; the synchronous transmission structure is a synchronous belt transmission structure, and the two position adjustment screw rods are connected through the synchronous transmission structure.
[0013] Furthermore, the automatic material-forming structure also includes a first reset elastic member and a second reset elastic member; two first reset elastic members are provided, and the two reset pressure inclined blocks are elastically connected to the two positioning mounting slides through the two first reset elastic members; two second reset elastic members are provided, and the two positioning mounting slides are elastically connected to the two second positioning mounting plates through the two second reset elastic members.
[0014] Furthermore, the material block alignment structure also includes a fixed mounting plate, a height adjustment screw and an anti-stacking baffle; the fixed mounting plate is fixedly connected to the upper part of the conveyor belt mounting frame; the height adjustment screw is threadedly connected to the middle part of the fixed mounting plate; the anti-stacking baffle is rotatably connected to the lower part of the height adjustment screw, and the anti-stacking baffle is connected to the conveyor belt mounting frame for upward and downward sliding.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The reciprocating movement of the guide-mounted slider enables the material block limiting baffle to be intermittently opened and closed automatically, thereby realizing the automatic laying of the injection molded blocks and maintaining a certain distance between each injection molded block, avoiding the inconvenience of manual laying of the injection molded blocks, reducing the labor burden of the staff, improving the laying efficiency of the injection molded blocks, saving a lot of time, and improving the screening efficiency of the screening device for the materials. At the same time, the color recognition system and the negative pressure suction nozzle are used to screen the materials, separate the multicolored materials from the single-color materials, ensure the recovery effect of the materials, and improve the quality of the re-granulation after the materials are recovered. The materials are sorted by the material block centering push plate to ensure that the materials are aligned with the color recognition system and the negative pressure suction nozzle, thereby improving the accuracy of color recognition and ensuring the processing effect of the multicolored materials. The height of the anti-stacking baffle can be adjusted to facilitate the separation of materials of different heights, avoiding the situation where multiple materials are stacked together to affect the screening effect, and effectively improving the applicability of the screening device. The friction between the conveyor belt and the materials is increased by setting patterns on the conveyor belt to avoid the materials from slipping during the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the positional relationship between the positioning installation slide block and the positioning connecting plate of the utility model.
[0019] Figure 3 It is a schematic diagram of the positions of the limiting guide plate and the resetting extrusion oblique block of the utility model.
[0020] Figure 4 It is a schematic diagram of the connection relationship between the guide installation slider and the position adjustment screw rod of the utility model.
[0021] Figure 5 It is a schematic diagram of the split structure of the positioning and mounting sliding block and the resetting pressure inclined block of the utility model.
[0022] Figure 6 It is a schematic diagram of the matching relationship between the active transmission rack, the reversing transmission gear and the driven transmission rack of the utility model.
[0023] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:
[0024] 1. Conveyor belt mounting frame; 101. Guide mounting chute; 102. Limit guide plate; 103. First positioning mounting plate; 104. Reset extrusion bevel block; 105. Guide mounting slider; 106. Limit extrusion block; 107. Reversing transmission gear; 108. Driven transmission rack; 109. Material block centering push plate; 110. Fixed mounting plate; 111. Height adjustment screw; 112. Anti-stacking baffle; 2. Material block screening bin; 3. Second positioning mounting plate; 4. Reciprocating self-locking drive member; 5. Position adjustment screw; 501. Synchronous transmission structure; 6. Limit guide chute; 7. Guide connecting slider; 701. Positioning mounting slider; 702. Reset pressure bevel block; 703. First reset elastic member; 704. Second reset elastic member; 705. Positioning connecting plate; 706. Active transmission rack; 8. Material block limit baffle. DETAILED DESCRIPTION
[0025] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples.
[0026] Example 1:
[0027] As attached Figure 1 To the attached Figure 5 As shown:
[0028] The utility model provides a negative pressure type injection molding recycling material block screening device, comprising a conveyor belt mounting frame 1, a material block screening bin 2, a second positioning mounting plate 3, a reciprocating self-locking driving member 4, a position adjustment screw 5, a limiting guide slide 6, a guide connecting slider 7, an automatic material-forming structure and a material block limiting baffle 8; the material block screening bin 2 is bolted to the upper part of the conveyor belt mounting frame 1, a material block conveyor belt is installed on the inner side of the conveyor belt mounting frame 1, and an anti-slip pattern is provided on the outer side of the material block conveyor belt; a color recognition system and a negative pressure suction nozzle are provided on the upper part of the material block screening bin 2, and the negative pressure suction nozzle is located on the right side of the material block conveyor belt; two second positioning mounting plates 3 are provided, and the two second positioning mounting plates 3 are fixedly connected to the front and rear sides of the conveyor belt mounting frame 1 respectively; a reciprocating self-locking driving member 4 is provided, and ... 4 bolts are connected to the front side of the conveyor belt mounting frame 1; two position adjustment screw rods 5 are provided, and the two position adjustment screw rods 5 are respectively rotatably connected to the front and rear sides of the conveyor belt mounting frame 1, and the two position adjustment screw rods 5 are respectively rotatably connected to the two second positioning mounting plates 3, and the front position adjustment screw rod 5 is coaxially fixedly connected to the motor shaft of the reciprocating self-locking drive member 4; two limiting guide slides 6 are provided, and the two limiting guide slides 6 are respectively opened on the front and rear sides of the conveyor belt mounting frame 1; two guide connecting sliders 7 are provided, and the two guide connecting sliders 7 are respectively slid up and down and connected to the inner sides of the two limiting guide slides 6; the automatic material sorting structure is provided on the left side of the conveyor belt mounting frame 1; the material block limiting baffle 8 is fixedly connected to the inner sides of the two guide connecting sliders 7.
[0029] Among them, the automatic material-forming structure includes a guide installation slot 101, a guide installation slider 105 and a limiting extrusion block 106; there are two guide installation slots 101, and the two guide installation slots 101 are respectively opened on the front and rear sides of the conveyor belt mounting frame 1; there are two guide installation sliders 105, and the two guide installation sliders 105 are respectively connected to the inner sides of the two guide installation slots 101 by sliding up and down, and the two guide installation sliders 105 are respectively threadedly connected to the two position adjustment screw rods 5; there are two limiting extrusion blocks 106, and the two limiting extrusion blocks 106 are respectively fixedly connected to the right end faces of the two guide installation sliders 105.
[0030] Among them, the automatic material-forming structure also includes a positioning installation slider 701 and a reset pressure bevel block 702; there are two positioning installation sliders 701, and the two positioning installation sliders 701 are respectively fixedly connected to the outer sides of the two guide connection sliders 7; there are two reset pressure bevel blocks 702, and the two reset pressure bevel blocks 702 are respectively slidably connected to the inner sides of the two positioning installation sliders 701.
[0031] Among them, the automatic material-forming structure also includes a reset extrusion bevel block 104 and a synchronous transmission structure 501; there are two reset extrusion bevel blocks 104, and the two reset extrusion bevel blocks 104 are respectively fixedly connected to the front and rear sides of the conveyor belt mounting frame 1; the synchronous transmission structure 501 is a synchronous belt transmission structure, and the two position adjustment screw rods 5 are connected through the synchronous transmission structure 501.
[0032] Among them, the automatic material-forming structure also includes a first reset elastic member 703 and a second reset elastic member 704; two first reset elastic members 703 are provided, and the two reset pressure inclined blocks 702 are elastically connected to the two positioning mounting slides 701 through the two first reset elastic members 703; two second reset elastic members 704 are provided, and the two positioning mounting slides 701 are elastically connected to the two second positioning mounting plates 3 through the two second reset elastic members 704.
[0033] When the positioning plate 100 is in the closed position, the guide block 102 is pressed against the guide block 101, and the positioning plate 101 is pressed against the guide block 102. When the positioning plate 100 is in the closed position, the guide block 102 is pressed against the guide block 101, and the positioning plate 101 is pressed against the guide block 102. 6 contacts, the positioning installation slide block 701 drives the guide connecting slide block 7 and the material block limiting baffle 8 to reset under the action of the second reset elastic member 704. At this time, the accumulated material blocks cannot continue to move, and the reciprocating self-locking drive member 4 reverses to reset the guide installation slide block 105. After the material blocks are conveyed to the material block screening bin 2, the color recognition system will identify the color of the material blocks. If the material blocks are mixed colors, the system will send a signal to the negative pressure suction nozzle to enable the negative pressure suction nozzle to suck the material blocks away when the material blocks move to the end of the conveyor belt. If the material blocks are single colors, the negative pressure suction nozzle will not move. At this time, the material blocks will slide directly along the conveyor belt to the collection box. The second positioning installation plate 3 can limit the moving distance of the guide installation slide block 105, and the limiting guide slide groove 6 can guide the movement of the guide connecting slide block 7. The first reset elastic member 703 can automatically reset the reset pressure inclined block 702.
[0034] Example 2:
[0035] As attached Figure 3 To the attached Figure 6 As shown:
[0036] On the basis of the first embodiment, a material block alignment structure is further included; the material block alignment structure is arranged on the inner side of the conveyor belt mounting frame 1.
[0037] Among them, the material block alignment structure includes a limiting guide plate 102 and a first positioning mounting plate 103; the limiting guide plate 102 is fixedly connected to the upper end surface of the conveyor belt mounting frame 1; two first positioning mounting plates 103 are provided, and the two first positioning mounting plates 103 are respectively fixedly connected to the front and rear sides of the conveyor belt mounting frame 1.
[0038] Among them, the material block alignment structure also includes a reversing transmission gear 107, a driven transmission rack 108 and a material block centering push plate 109; there are two reversing transmission gears 107, and the two reversing transmission gears 107 are respectively rotatably connected to the left sides of the two first positioning mounting plates 103; there are two driven transmission racks 108, and the two driven transmission racks 108 are respectively connected to the front and rear sides of the limiting guide plate 102 for sliding back and forth, and the two driven transmission racks 108 are respectively engaged with the two reversing transmission gears 107; there are two material block centering push plates 109, and the two material block centering push plates 109 are respectively fixedly connected to the lower end surfaces of the two driven transmission racks 108.
[0039] Among them, the material block alignment structure also includes a positioning connecting plate 705 and an active transmission rack 706; there are two positioning connecting plates 705, and the two positioning connecting plates 705 are respectively fixedly connected to the right side of the two positioning mounting sliders 701; there are two active transmission racks 706, and the two active transmission racks 706 are respectively fixedly connected to the right side of the two positioning connecting plates 705, and the two active transmission racks 706 are respectively engaged with the two reversing transmission gears 107.
[0040] Among them, the material block alignment structure also includes a fixed mounting plate 110, a height adjustment screw 111 and an anti-stacking baffle 112; the fixed mounting plate 110 is fixedly connected to the upper part of the conveyor belt mounting frame 1; the height adjustment screw 111 is threadedly connected to the middle part of the fixed mounting plate 110; the anti-stacking baffle 112 is rotatably connected to the lower part of the height adjustment screw 111, and the anti-stacking baffle 112 is slidably connected to the conveyor belt mounting frame 1 up and down.
[0041] The specific usage and function of this embodiment: when the positioning installation slider 701 moves, it can drive the positioning connecting plate 705 and the active transmission rack 706 to move. When the active transmission rack 706 moves, it will push the reversing transmission gear 107 to rotate, so that the reversing transmission gear 107 pushes the driven transmission rack 108 and the material block centering push plate 109 to move. At this time, the material block centering push plate 109 will push the material block toward the middle so that the material block is in the center of the conveyor belt. The limiting guide plate 102 will guide the movement of the driven transmission rack 108. The first positioning installation plate 103 can determine the installation position of the reversing transmission gear 107. The anti-stacking baffle 112 can separate the stacked material blocks. The rotating height adjustment screw 111 can change the height of the anti-stacking baffle 112.
[0042] In this article, there are several points to note:
[0043] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.
[0044] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.
[0045] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.
Claims
1. A negative pressure type injection molding recycling material block screening device, comprising a conveyor belt mounting frame, a material block screening bin, a second positioning mounting plate, a reciprocating self-locking drive member, a position adjustment screw, a limiting guide chute, a guide connecting slider, a material block alignment structure, an automatic material sorting structure, and a material block limiting baffle; the material block screening bin is bolted to the upper portion of the conveyor belt mounting frame; characterized in that: and a gear rotating shaft, the gear rotating shaft being rotated by the gear rotating shaft, the gear rotating shaft being rotated by the gear rotating shaft and the gear rotating shaft being rotated by the gear rotating shaft respectively.
2. A negative pressure type injection molding recycling material block screening device as claimed in claim 1, characterized in that: The automatic material-forming structure includes a guide mounting slot, a guide mounting slider and a limit extrusion block; there are two guide mounting slots, and the two guide mounting slots are respectively opened on the front and rear sides of the conveyor belt mounting frame; there are two guide mounting sliders, and the two guide mounting sliders are respectively slid up and down and connected to the inner sides of the two guide mounting slots, and the two guide mounting sliders are respectively threadedly connected to the two position adjustment screw rods; there are two limit extrusion blocks, and the two limit extrusion blocks are respectively fixedly connected to the right end faces of the two guide mounting sliders.
3. A negative pressure type injection molding recycling material block screening device as claimed in claim 2, characterized in that: The automatic material-forming structure also includes a positioning installation slider and a reset pressure-bearing inclined block; there are two positioning installation sliders, and the two positioning installation sliders are respectively fixedly connected to the outer sides of the two guide connection sliders; there are two reset pressure-bearing inclined blocks, and the two reset pressure-bearing inclined blocks are respectively slidably connected to the inner sides of the two positioning installation sliders.
4. A negative pressure type injection molding recycling material block screening device as claimed in claim 3, characterized in that: The automatic material-forming structure also includes a reset extrusion oblique block and a synchronous transmission structure; two reset extrusion oblique blocks are provided, and the two reset extrusion oblique blocks are respectively fixedly connected to the front and rear sides of the conveyor belt mounting frame; the synchronous transmission structure is a synchronous belt transmission structure, and the two position adjustment screw rods are connected through the synchronous transmission structure.
5. The negative pressure type injection molding recycling material block screening device according to claim 4, characterized in that: The automatic material-forming structure also includes a first reset elastic member and a second reset elastic member; two first reset elastic members are provided, and the two reset pressure inclined blocks are elastically connected to the two positioning mounting slide blocks through the two first reset elastic members; two second reset elastic members are provided, and the two positioning mounting slide blocks are elastically connected to the two second positioning mounting plates through the two second reset elastic members.
6. A negative pressure type injection molding recycled material block screening device as claimed in claim 5, characterized in that: The material block alignment structure includes a limiting guide plate and a first positioning mounting plate; the limiting guide plate is fixedly connected to the upper end surface of the conveyor belt mounting frame; two first positioning mounting plates are provided, and the two first positioning mounting plates are respectively fixedly connected to the front and rear sides of the conveyor belt mounting frame.
7. A negative pressure type injection molding recycled material block screening device as claimed in claim 6, characterized in that: The material block alignment structure also includes a reversing transmission gear, a driven transmission rack and a material block centering push plate; there are two reversing transmission gears, and the two reversing transmission gears are respectively rotatably connected to the left sides of the two first positioning mounting plates; there are two driven transmission racks, and the two driven transmission racks are respectively slidably connected to the front and rear sides of the limiting guide plate, and the two driven transmission racks are respectively meshed with the two reversing transmission gears; there are two material block centering push plates, and the two material block centering push plates are respectively fixedly connected to the lower end surfaces of the two driven transmission racks.
8. The negative pressure type injection molding recycled material block screening device according to claim 7, characterized in that: The material block alignment structure also includes a positioning connecting plate and an active transmission rack; there are two positioning connecting plates, and the two positioning connecting plates are respectively fixedly connected to the right sides of the two positioning mounting sliders; there are two active transmission racks, and the two active transmission racks are respectively fixedly connected to the right sides of the two positioning connecting plates, and the two active transmission racks are respectively engaged with the two reversing transmission gears.
9. A negative pressure type injection molding recycled material block screening device as claimed in claim 8, characterized in that: The material block alignment structure also includes a fixed mounting plate, a height adjustment screw and an anti-stacking baffle; the fixed mounting plate is fixedly connected to the upper part of the conveyor belt mounting frame; the height adjustment screw is threadedly connected to the middle part of the fixed mounting plate; the anti-stacking baffle is rotatably connected to the lower part of the height adjustment screw, and the anti-stacking baffle is connected to the conveyor belt mounting frame for upward and downward sliding.