Vacuum suction shifting roller flushing equipment of paper machine
By designing a vacuum suction roller flushing device with a cleaning structure and an adjustment structure, the problem of cleaning foreign matter on the edge and in the circular hole of the vacuum suction roller is solved, achieving efficient cleaning and water conservation.
Patent Information
- Application Number
- CN202521633047.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2035-08-01
AI Technical Summary
Existing vacuum suction roller washing equipment is difficult to effectively clean foreign matter inside the edge and the edge of the circular hole, and high-pressure washing leads to waste of water resources.
A vacuum suction roller flushing device including a cleaning structure and an adjustment structure is designed. The reciprocating motion of the moving block is achieved by a servo motor driving a ball screw. The movement of the cleaning plate is controlled by an electric hydraulic device. A high-pressure nozzle and a cleaning brush are used to clean the circular hole of the vacuum suction roller. The water supply is controlled by an adjustment structure to reduce water consumption.
The invention realizes efficient cleaning of the inside and edge of the circular hole of the vacuum suction roller, and reduces the consumption and waste of water resources.
Smart Images

Figure CN223312603U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum suction roller washing, in particular to a vacuum suction roller washing device for a papermaking machine. Background Art
[0002] After the pulp is evenly treated in the papermaking process, it needs to be squeezed and drained because there is a lot of water in the pulp. The device for removing water from the pulp in the papermaking machine is the vacuum suction roller. The suction holes on the upper surface of the vacuum suction roller are mainly used to create negative pressure to absorb the roll and prevent it from slipping, and discharge the squeezed water through the holes.
[0003] At present, the vacuum suction roller washing equipment can directly perform high-pressure washing on the vacuum suction roller, but it is difficult to clean the foreign matter inside the edge and the edge of the circular hole by high-pressure washing alone, and each washing requires a large amount of water, resulting in a large waste of resources. Utility Model Content
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A vacuum suction roller washing device for a papermaking machine, comprising:
[0006] A fixed bracket, the side wall of the fixed bracket is rotatably connected to the vacuum suction roller body, two connecting plates are fixedly connected to the lower side of the fixed bracket, the lower sides of the two connecting plates are fixedly connected to the sewage chute, and two fixed plates are fixedly connected to the upper side of the fixed bracket, one of the fixed plate side walls is fixedly installed with a servo motor, the output end of the servo motor is fixedly installed with a ball screw, and a moving block is installed on the outside of the ball screw, and the two fixed plate side walls are commonly fixedly connected with two fixed rods, and both of the fixed rods are slidably connected to the moving block, a water collecting block is fixedly installed on the lower side of the moving block, three high-pressure nozzles are fixedly installed on the lower side of the water collecting block, and a water pipe is fixedly installed on the side wall of the water collecting block.
[0007] The top end face of said sliding panel also is provided with an interlocking structure, and the interlocking structures include two intermediate blocks, and the intermediate block includes an interlocking structure and a cleaning brush, and the like. The interlocking structures include a base, a gear, and a guide wheel, and the like. When the interlocking structures are to be removed, the interlocking structures are turned away from the guide wheel.
[0008] Preferably, an adjustment structure is installed on the water collecting block, and the adjustment structure includes a movable plate slidably connected to the side wall of the water collecting block, an adjustment block is fixedly connected to the upper side of the movable plate, an extrusion block is fixedly connected to the side wall of the movable plate, and a support rod 2 is fixedly connected between the two fixed plates, and an extrusion plate is fixedly connected to the upper side of the support rod 2.
[0009] Preferably, the side wall of the moving block is fixedly connected with two buckles.
[0010] Preferably, an electric hydraulic device is fixedly mounted on the upper side of the fixed block, and an output end of the electric hydraulic device is fixedly connected to the long slider.
[0011] Preferably, two stoppers are fixedly installed on the inner side of the water collecting block.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. In the utility model, the cleaning structure can clean the inside and edge of the circular hole of the vacuum suction roller, solving the problem that the high-pressure water gun cannot clean the inside and edge, making the cleaning effect better;
[0014] 2. In the present invention, the water flow of the water pipe can be controlled by adjusting the structure, so that the water flow is increased in places that are difficult to clean at the edges, and the water flow is reduced in places in the middle that are easy to flush, thereby reducing the consumption and waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a vacuum suction roller washing device for a papermaking machine proposed in the utility model;
[0016] Figure 2 This is a cross-sectional view of the cleaning structure of a vacuum suction roller washing device for a papermaking machine proposed in the utility model;
[0017] Figure 3 This is a schematic diagram of the adjustment structure of a vacuum suction roller washing device for a papermaking machine proposed in the utility model;
[0018] Figure 4 This is a three-dimensional structural cross-sectional view of a water collecting block of a vacuum suction roller washing device for a papermaking machine proposed by the utility model.
[0019] In the figure: 1 fixed bracket, 2 vacuum suction roller body, 3 connecting plate, 4 sewage chute, 5 fixed plate, 6 servo motor, 7 ball screw, 8 moving block, 9 fixed rod, 10 water collecting block, 11 high-pressure nozzle, 12 water pipe, 13 support block, 14 fixed block, 15 long slider, 16 cleaning plate, 17 hollow shaft, 18 slide rod, 19 circular plate, 20 spur gear, 21 support rod 1, 22 spur rack, 23 pulley assembly, 24 movable plate, 25 adjustment block, 26 extrusion block, 27 support rod 2, 28 extrusion plate, 29 buckle, 30 electric hydraulic device, 31 stopper. DETAILED DESCRIPTION
[0020] Reference Figure 1-Figure 4 , a vacuum suction roller washing device for a papermaking machine, comprising:
[0021] The fixed bracket 1 is directly installed on the papermaking machine. The side wall of the fixed bracket 1 is rotatably connected to the vacuum suction roller body 2. The lower side of the fixed bracket 1 is fixedly connected to two connecting plates 3. The lower sides of the two connecting plates 3 are fixedly connected to the sewage chute 4. The sewage chute 4 is inclined and can discharge the cleaned sewage into the sewage tank. The upper side of the fixed bracket 1 is fixedly connected to two fixed plates 5. A servo motor 6 is fixedly installed on the side wall of one of the fixed plates 5. The servo motor 6 is a closed-loop motion control system composed of a motor body, a high-precision feedback sensor, an intelligent driver and a controller. It achieves precise position, speed and acceleration control capabilities far exceeding ordinary motors and stepper motors by comparing the target command and the actual feedback signal in real time and quickly adjusting the motor output. This is an existing technology and will not be elaborated on. A ball screw 7 is fixedly installed on the output end of the servo motor 6. A moving block 8 is installed on the outside of the ball screw 7. Balls are installed in the moving block 8. The balls are connected to the threads on the outside of the ball screw 7. Matching, the rotation of the ball screw 7 can make the moving block 8 move through the ball, and the movement error of the ball screw 7 is small. This is the existing technology and will not be described in detail. The side walls of the two fixed plates 5 are fixedly connected with two fixed rods 9. The two fixed rods 9 are both slidably connected to the moving block 8. A water collecting block 10 is fixedly installed on the lower side of the moving block 8. Three high-pressure nozzles 11 are fixedly installed on the lower side of the water collecting block 10. A water pipe 12 is fixedly installed on the side wall of the water collecting block 10. The water pipe 12 is externally connected to a water pump. The water pump is used to The water is pumped into the water pipe 12, and then enters the water collecting block 10 and is sprayed out from the high-pressure nozzle 11. The high-pressure nozzle 11 contains a high-pressure pump, which can turn the water into high pressure, so that it is sprayed out through the tiny holes at the nozzle. The water sprayed by the high-pressure nozzle 11 here will not cause damage to the vacuum suction roller body 2. This is the existing technology and will not be elaborated on. The side wall of the moving block 8 is fixedly connected with two clips 29. The two clips 29 can clamp and fix the water pipe 12, thereby avoiding interference caused by the movement of the water pipe 12.
[0022] A cleaning structure is installed on the moving block 8, and the cleaning structure includes a support block 13 fixedly connected to the side wall of the moving block 8, and a fixed block 14 is fixedly connected to the side wall of the support block 13. A long slider 15 is slidably connected to the inner side of the fixed block 14, and an electric hydraulic device 30 is fixedly installed on the upper side of the fixed block 14. The electric hydraulic device 30 is a device that converts electrical energy into hydraulic energy and then outputs mechanical work through a hydraulic actuator. It consists of an electric motor, a hydraulic pump, an oil tank and a control valve. It can extend the output end and has a self-locking function. This is a prior art and will not be described in detail. The output end of the electric hydraulic device 30 is fixedly connected to the long slider 15, and the movement of the long slider 15 can be controlled by the electric hydraulic device 30, so that the long slider 15 can be retracted when cleaning is not required. , which will not affect the normal use of the vacuum suction roller body 2. A cleaning plate 16 is fixedly connected to the lower side of the long slider 15. The side wall of the support block 13 is rotatably connected to two hollow shafts 17. The inner sides of the two hollow shafts 17 are slidably connected with slide rods 18. The lower ends of the two slide rods 18 are fixedly connected with circular plates 19. The two slide rods 18 are rotatably connected to the cleaning plate 16. The two circular plates 19 and the lower sides of the cleaning plate 16 are fixedly connected with cleaning brushes. A spur gear 20 is fixedly sleeved on the outer side of one of the hollow shafts 17. A support rod 21 is fixedly connected to the side wall of the fixed bracket 1. The side wall of the support rod 21 is fixedly connected to a spur rack 22. The spur gear 20 is meshed with the spur rack 22. The two hollow shafts 17 are connected through a pulley assembly 23 for transmission. The pulley assembly 23 consists of two pulleys and a belt.
[0023] An adjustment structure is installed on the water collecting block 10, and the adjustment structure includes a movable plate 24 that is slidably connected to the side wall of the water collecting block 10. The sliding connection between the water collecting block 10 and the movable plate 24 is provided with a rubber pad to prevent water leakage. An adjustment block 25 is fixedly connected to the upper side of the movable plate 24, and the adjustment block 25 can block the water pipe 12, thereby reducing the water output of the water pipe 12. Two blocks 31 are fixedly installed on the inside of the water collecting block 10, and the block 31 can limit the moving distance of the adjustment block 25. An extrusion block 26 is fixedly connected to the side wall of the movable plate 24, and a support rod 27 is fixedly connected between the two fixed plates 5. An extrusion plate 28 is fixedly connected to the upper side of the support rod 27. The middle protrusion of the extrusion plate 28 can squeeze the extrusion block 26 upward through the inclined surfaces on both sides.
[0024] In the present utility model, first, the staff starts the water pump to make the water pipe 12 deliver water to the water collecting block 10, and at the same time starts the servo motor 6 to rotate the ball screw 7. The rotation of the ball screw 7 can make the moving block 8 move. When it moves to the other end, the ball screw 7 is controlled by the servo motor 6 to rotate in the opposite direction, so that the moving block 8 moves in the opposite direction. This reciprocating motion makes the moving block 8 reciprocate, and the long slider 15 is controlled to move downward by the electric hydraulic device 30, so that the cleaning plate 16 is close to the vacuum suction roller body 2. When the moving block 8 moves, the spur gear 20 drives one of the hollow shafts 17 to rotate through the spur rack 22, and the hollow shaft 17 drives the other hollow shaft 17 to rotate through the pulley assembly 23. The two hollow shafts 17 respectively drive The movable slide bar 18 rotates, thereby causing the slide bar 18 to drive the cleaning brush to rotate through the circular plate 19. The rotating cleaning brush can extend into the circular hole of the vacuum suction roller body 2, thereby performing better cleaning. The slide bar 18 is slidably connected to the hollow shaft 17, so the slide bar 18 can move with the movement of the long slider 15 without affecting the rotation of the hollow shaft 17. When the moving block 8 moves, the extrusion block 26 is also squeezed upward by the extrusion plate 28, so that the extrusion block 26 drives the movable plate 24 to move upward. The upward movement of the movable plate 24 causes the adjusting block 25 to partially block the water pipe 12, thereby reducing the water output of the water pipe 12, so that when the moving block 8 moves to the middle position that is easy to clean, the water output can be reduced, thereby reducing the waste of water resources.
Claims
1. A vacuum suction roller washing device for a paper machine, comprising a fixed bracket (1), characterized in that: The side wall of the fixed bracket (1) is rotatably connected to the vacuum suction roller body (2), the lower side of the fixed bracket (1) is fixedly connected to two connecting plates (3), the lower sides of the two connecting plates (3) are fixedly connected to the sewage chute (4), the upper side of the fixed bracket (1) is fixedly connected to two fixed plates (5), one of the fixed plates (5) is fixedly installed with a servo motor (6) on the side wall, the output end of the servo motor (6) is fixedly installed with a ball screw (7), the outer side of the ball screw (7) is installed with a moving block (8), the side walls of the two fixed plates (5) are commonly fixedly connected to two fixed rods (9), both of the two fixed rods (9) are slidably connected to the moving block (8), the lower side of the moving block (8) is fixedly installed with a water collecting block (10), the lower side of the water collecting block (10) is fixedly installed with three high-pressure nozzles (11), and the side wall of the water collecting block (10) is fixedly installed with a water pipe (12).
2. The vacuum suction roller washing device for a papermaking machine according to claim 1, characterized in that: The moving block (8) is provided with a cleaning structure, which comprises a support block (13) fixedly connected to the side wall of the moving block (8), a fixed block (14) fixedly connected to the side wall of the support block (13), a long slider (15) slidably connected to the inner side of the fixed block (14), a cleaning plate (16) fixedly connected to the lower side of the long slider (15), and two hollow shafts (17) rotatably connected to the side wall of the support block (13), a sliding rod (18) slidably connected to the inner side of the two hollow shafts (17), and the lower ends of the two sliding rods (18) are fixedly connected. There is a circular plate (19), the two sliding rods (18) are rotatably connected to the cleaning plate (16), the two circular plates (19) and the lower sides of the cleaning plate (16) are fixedly connected with a cleaning brush, a spur gear (20) is fixedly sleeved on the outer side of one of the hollow shafts (17), a support rod 1 (21) is fixedly connected to the side wall of the fixed bracket (1), the support rod 1 (21) is fixedly connected to the side wall of the spur rack (22), the spur gear (20) is meshed with the spur rack (22), and the two hollow shafts (17) are connected by a pulley assembly (23).
3. The vacuum suction roller washing device for a papermaking machine according to claim 1, characterized in that: The water collecting block (10) is provided with an adjustment structure, which comprises a movable plate (24) slidably connected to the side wall of the water collecting block (10), an adjustment block (25) being fixedly connected to the upper side of the movable plate (24), an extrusion block (26) being fixedly connected to the side wall of the movable plate (24), a support rod 2 (27) being fixedly connected between the two fixed plates (5), and an extrusion plate (28) being fixedly connected to the upper side of the support rod 2 (27).
4. The vacuum suction roller washing device for a papermaking machine according to claim 1, characterized in that: The side wall of the moving block (8) is fixedly connected with two buckles (29).
5. The vacuum suction roller washing device for a papermaking machine according to claim 2, characterized in that: An electric hydraulic device (30) is fixedly mounted on the upper side of the fixed block (14), and an output end of the electric hydraulic device (30) is fixedly connected to the long slider (15).
6. The vacuum suction roller washing device for a paper machine according to claim 1, characterized in that: Two stoppers (31) are fixedly mounted on the inner side of the water collecting block (10).