Efficiency increasing device for producing feed lifting frame

By designing an efficiency-enhancing device for the production of dental lift frames, the problem of repeated adjustments during the processing of dental lift frames was solved, efficient and stable processing results were achieved, and the qualification rate and efficiency were improved.

CN223313840UActive Publication Date: 2025-09-09SUZHOU ZHOUYANG PRECISION MACHINERY TECH CO LTD
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Patent Information

Application Number
CN202422661469.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-09
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing tooth lifting frame needs to be adjusted multiple times during the processing of special-shaped workpieces, resulting in low processing efficiency and low qualification rate, as well as poor rigidity.

Method used

A efficiency-enhancing device was designed, including components such as a mounting plate, a fixture plate, fixings, and a clamping plate. Bolts and locating pins are used to securely mount the workpiece, avoiding repeated adjustments. Multiple processes can be completed in one go using the rotating axis of the machining center.

Benefits of technology

It has increased processing efficiency by 60% and raised the qualified rate of dental lift frames from 80% to 99%, enabling one person to operate multiple machines and saving labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a synergy device for producing a feed lifting frame, which comprises a mounting plate mounted on a rotating shaft, a clamp plate arranged on the upper surface of the mounting plate, a fixing part arranged at the bottom of the front surface of the clamp plate, and a clamp plate mounting rod arranged on the front surface of the clamp plate and positioned at the top of the fixing part, an auxiliary positioning part is arranged at the top end of the front face of the clamp plate, a clamping plate is arranged at the front end of the clamping plate mounting rod, a third pressing bolt is arranged in the clamping plate, and a second pressing bolt matched with the clamping plate mounting rod is arranged in the clamping plate. According to the synergy device for producing the feed lifting frame, the feed lifting frame is installed on the clamp plate, then the clamping plate is installed on the surface of the feed lifting frame for pressing, and the cushion block and the clamping plate are matched, so that one side of the feed lifting frame is more stable when a groove-shaped hole is machined, and fixation can be finished after the feed lifting frame is well fixed; and then the mounting plate is mounted on a rotating shaft of a machining center through the connecting hole, the machining center completes machining at a time, and the efficiency is improved by 60%.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewing equipment, in particular to an efficiency-enhancing device for producing tooth lifting frames. Background Art

[0002] A feed dog lift is a component in a sewing machine that raises and lowers the feed dogs. Connected to the machine's main shaft, it mechanically moves the feed dogs up and down, thereby moving the material to sew. The design and adjustment of the feed dog lift are crucial to the machine's sewing performance and its ability to adapt to different materials.

[0003] Most of the current dental lifts are processed using CNC technology in machining centers. Since the dental lift is a special-shaped workpiece, during the processing, it is necessary to process multiple through holes with different hole spacings on the surface of the dental lift, and the surface must be processed and polished, resulting in many processing steps. In addition, the dental lift itself has poor rigidity and needs to be fixed during processing. Therefore, it needs to be repeatedly adjusted according to different processes. As a result, in the process of mass processing, the position of the dental lift needs to be repeatedly adjusted, which is more troublesome and reduces the processing efficiency. Utility Model Content

[0004] In response to the problems existing in the above-mentioned prior art, the utility model provides an efficiency-enhancing device for producing dental lifting frames. The device has the function of fixing the workpiece without affecting the processing of the workpiece itself, achieving the technical effect of eliminating the need for repeated adjustments to the workpiece during the processing process.

[0005] In order to solve the above technical problems and achieve the above technical effects, the present invention is implemented through the following technical solutions:

[0006] The technical solution of the present utility model is: an efficiency-enhancing device for producing dental lifting frames, comprising a mounting plate mounted on a rotating shaft, a clamp plate fixedly mounted on the upper surface of the mounting plate, a fixing piece fixedly mounted on the bottom of the front side of the clamp plate, a clamp plate mounting rod fixedly mounted on the front side of the clamp plate and located on the top of the fixing piece, an auxiliary positioning portion fixedly mounted on the top end of the front side of the clamp plate, a clamp plate detachably provided on the front end of the clamp plate mounting rod, a third clamping bolt threadedly connected to the top end of the inside of the clamp plate, and a second clamping bolt compatible with the clamp plate mounting rod is provided inside the clamp plate.

[0007] Furthermore, the auxiliary positioning portion includes a positioning pin fixedly installed on the top of the front side of the clamp plate, an adjustment block is threadedly connected to the inside of the clamp plate and located on the top of the positioning pin, a pad is fixedly installed on the front side of the clamp plate and located on one side of the positioning pin, and a tightening bolt capable of adjusting the position of the adjustment block is provided on the back side of the clamp plate, and the width of the pad is less than 1 mm of the thickness of the tooth lifting frame.

[0008] Furthermore, a threaded hole adapted to the tightening bolt is provided inside the fixture plate, and the rear end of the adjustment block is fixedly connected to the front end of the tightening bolt, and a groove for the adjustment block to move is provided on the front side of the fixture plate.

[0009] Furthermore, the fixing part consists of a fixing seat and a mounting seat, the tail end of the fixing seat is fixedly connected to the front side of the fixture plate, the mounting seat is fixedly installed on the front end of the fixing seat, a threaded groove is opened at the front end of the mounting seat, the front end of the mounting seat is threadedly connected with a first clamping bolt, and the tooth lifting frame is installed on the surface of the mounting seat through the first clamping bolt.

[0010] Furthermore, the diameter of the mounting seat is smaller than that of the fixing seat, and the diameter of the fixing seat is larger than the size of the corresponding end of the dental lifting frame.

[0011] Furthermore, a support screw is threadedly connected to the left side of the interior of the splint, and the length of the support screw is greater than the length of the splint mounting rod.

[0012] Furthermore, connecting holes for installation are vertically opened at the four corners of the upper surface of the mounting plate, and the mounting plate is installed on the rotating shaft of the machining center through the connecting holes.

[0013] Furthermore, a sliding groove is provided inside the clamping plate for the second clamping bolt to slide horizontally, the size of the second clamping bolt is larger than the size of the clamping plate mounting rod, and an internal thread groove is provided inside the second clamping bolt to match the surface thread of the clamping plate mounting rod.

[0014] Furthermore, the width of the splint is 1 mm less than the thickness of the dental lifting frame.

[0015] Furthermore, the height difference between the fixing member and the spacer is the same as the plane distance from the end face of the large hole of the dental lifting frame to the groove side.

[0016] The beneficial technical effect of the present invention is as follows: by setting an auxiliary positioning part and a mounting seat, when the large hole and the plane processing on the tooth lifting frame are completed, the tooth lifting frame is installed on the clamp plate, and the large hole of the tooth lifting frame is sleeved on the surface of the mounting seat. Then the first clamping bolt fixes the tooth lifting frame to the surface of the mounting seat through a thread, and then the auxiliary positioning part fixes the other end of the tooth lifting frame, and then the splint is installed on the surface of the tooth lifting frame for compression, and the cooperation of the pad and the splint makes one side of the tooth lifting frame more stable when processing the slotted hole. After fixation, the fixation can be completed, and then the mounting plate is installed on the rotating shaft of the machining center through the connecting hole. During the machining process, the machining center drives the device to rotate to the corresponding angle through the rotating shaft, and performs the process of processing the corresponding surface of the tooth lifting frame. During the process, the tooth lifting frame does not need to be repeatedly disassembled, and multiple processes are completed at one time in the machining center, the efficiency is improved by 60%, and the produced tooth lifting frames are of the same size, and the qualified rate has increased from 80% to 99%, realizing one person to operate multiple machines and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural three-dimensional schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the explosion structure of the utility model;

[0019] Figure 3 This is another structural perspective diagram of the present invention;

[0020] Figure 4 This is a schematic structural diagram of the tooth lifting frame after processing of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the tooth lifting frame of the utility model after being processed from another perspective.

[0022] The numbers and letters in the figure represent the corresponding component names:

[0023] 1. Mounting plate; 2. Clamp plate; 3. Fixing piece; 31. Fixing seat; 32. Mounting seat; 4. Tooth lifting frame; 5. Clamping plate; 6. Spacer block; 7. Adjusting block; 8. First clamping bolt; 9. Second clamping bolt; 10. Support bolt; 11. Third clamping bolt; 12. Positioning pin; 13. Support screw; 14. Clamping plate mounting rod. DETAILED DESCRIPTION

[0024] In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the specific implementation methods of the present invention are further described in detail below in conjunction with the drawings and examples. The following examples are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0025] See attached Figure 1-Figure 3 As shown, an efficiency-enhancing device for producing a tooth lifting frame comprises a mounting plate 1 mounted on a rotating shaft, a clamp plate 2 is fixedly mounted on the upper surface of the mounting plate 1, a fixing part 3 is fixedly mounted on the bottom of the front side of the clamp plate 2, the fixing part 3 is composed of a fixing seat 31 and a mounting seat 32, the diameter of the mounting seat 32 is smaller than the fixing seat 31, and the diameter of the fixing seat 31 is larger than the size of the corresponding end of the tooth lifting frame 4, the tail end of the fixing seat 31 is fixedly connected to the front side of the clamp plate 2, the mounting seat 32 is fixedly mounted on the front end of the fixing seat 31, a threaded groove is provided at the front end of the mounting seat 32, and the front end of the mounting seat 32 is threadedly connected with a first clamping bolt 8, and the tooth lifting frame 4 is mounted on the surface of the mounting seat 32 through the first clamping bolt 8, a splint mounting rod 14 is fixedly mounted on the front side of the clamp plate 2 and at the top of the fixing part 3, an auxiliary positioning part is fixedly mounted on the top end of the front side of the clamp plate 2, and a splint 5 is detachably provided at the front end of the splint mounting rod 14.

[0026] The tooth lifting frame 4 is placed on the fixture plate 2, and the tooth lifting frame 4 is installed on the mounting seat 32 through the large hole that has been processed, and the tooth lifting frame 4 and the mounting seat 32 are fixed by the first clamping bolt 8. Then the other end of the tooth lifting frame 4 is fixed by the auxiliary positioning part, and the splint 5 is installed on the front of the tooth lifting frame 4 through the cooperation of the second clamping bolt 9 and the splint mounting rod 14 to assist in fixing the top of the tooth lifting frame 4.

[0027] The top end of the splint 5 is threadedly connected to a third clamping bolt 11, and the interior of the splint 5 is provided with a second clamping bolt 9 that is compatible with the splint mounting rod 14. The interior of the splint 5 is provided with a sliding groove for the second clamping bolt 9 to slide horizontally. The size of the second clamping bolt 9 is larger than the size of the splint mounting rod 14, and the interior of the second clamping bolt 9 is provided with an internal thread groove that is compatible with the surface thread of the splint mounting rod 14.

[0028] After the tooth lifting frame 4 is placed on the clamp plate 2, the splint 5 is attached to the front of the tooth lifting frame 4. Then, when the second clamping bolt 9 is threadedly connected to the splint mounting rod 14, the splint 5 gradually moves inward to the tooth lifting frame 4, cooperating with the clamp plate 2 to clamp and fix the tooth lifting frame 4.

[0029] A support screw 13 is threadedly connected to the left side of the interior of the clamping plate 5 , and the length of the support screw 13 is greater than the length of the clamping plate mounting rod 14 .

[0030] The support screw 13 can adjust the height of the left end of the splint 5. The range of height adjustment should make the left end of the splint 5 1 mm higher than the right end of the splint 5, thereby ensuring that the right end of the splint 5 presses the groove side plane of the tooth lifting frame 4. However, since the groove side pressing surface of the tooth lifting frame 4 is very narrow, in order to ensure the clamping position of the splint 5, the upper splint mounting rod 14 of the clamp plate 2, when the splint 5 is installed, the second clamping bolt 9 in the splint 5 is adjusted to the position in the sliding groove, and the second clamping bolt 9 is fixed to the splint mounting rod 14 through threads, so that the splint 5 can be installed.

[0031] Furthermore, the auxiliary positioning part includes a positioning pin 12 fixedly installed on the top of the front side of the clamp plate 2, and an adjusting block 7 is threadedly connected to the inside of the clamp plate 2 and at the top of the positioning pin 12. A pad 6 is fixedly installed on the front side of the clamp plate 2 and at one side of the positioning pin 12. The height difference between the fixing part 3 and the pad 6 is the same as the plane distance from the large hole end face of the tooth lifting frame 4 to the groove side. A tightening bolt 10 capable of adjusting the position of the adjusting block 7 is provided on the back side of the clamp plate 2. The width of the pad 6 is less than 1 mm of the thickness of the tooth lifting frame 4, and the width of the splint 5 is less than 1 mm of the thickness of the tooth lifting frame 4. The design of less than 1 mm avoids the problem of the tooth lifting frame 4 being interfered with by the splint 5 and the pad 6 during processing.

[0032] A threaded hole matching the tightening bolt 10 is provided inside the fixture plate 2, and the rear end of the adjustment block 7 is fixedly connected to the front end of the tightening bolt 10. A groove for the adjustment block 7 to move is provided on the front of the fixture plate 2.

[0033] When the support bolt 10 is rotated, the adjustment block 7 can be adjusted to move horizontally, and the third clamping bolt 11 can be used to clamp the top of the dental lifting frame 4 to prevent the dental lifting frame 4 from shaking when processing small holes or drilling grooves, resulting in errors in processing accuracy and affecting the pass rate of the dental lifting frame 4.

[0034] Furthermore, the four corners of the upper surface of the mounting plate 1 are vertically penetrated with connection holes for installation. The mounting plate 1 is installed on the rotating shaft of the machining center through the connection holes. The connection holes facilitate the installation of the mounting plate 1 on the machine tool of the machining center.

[0035] After the dental lifting frame 4 is fixed, the mounting plate 1 is fixed on the rotating axis of the machining center, so that the machining center can process the corresponding surfaces of the dental lifting frame 4, and multiple processes can be completed at one time in the machining center. During this process, the dental lifting frame 4 does not need to be disassembled repeatedly, and the efficiency is improved by 60%. The dental lifting frames 4 produced are of consistent size, and the qualified rate has increased from 80% in the past to 99% now, which enables one person to operate multiple machines and saves labor costs.

[0036] Attached Figure 4-Figure 5This is the processed tooth lifting frame 4. The shaded part and large hole marked in the figure are the parts that have been processed before the tooth lifting frame 4 is fixed by the fixture plate 2. The remaining small holes and grooves need to be fixed on the device and then processed by the machining center.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A device for increasing efficiency in producing dental lifts, characterized in that: include: A mounting plate (1) is mounted on a rotating shaft, wherein a clamp plate (2) is fixedly mounted on the upper surface of the mounting plate (1), a fixing member (3) is fixedly mounted on the bottom of the front face of the clamp plate (2), a clamp plate mounting rod (14) is fixedly mounted on the front face of the clamp plate (2) and located on the top of the fixing member (3), an auxiliary positioning portion is fixedly mounted on the top end of the front face of the clamp plate (2), a clamp plate (5) is detachably mounted on the front end of the clamp plate mounting rod (14), a third clamping bolt (11) is threadedly connected to the top end of the inside of the clamp plate (5), and a second clamping bolt (9) adapted to the clamp plate mounting rod (14) is arranged inside the clamp plate (5).

2. The efficiency-enhancing device for producing dental lifts according to claim 1, characterized in that: The auxiliary positioning portion includes a positioning pin (12) fixedly mounted on the top of the front face of the fixture plate (2); an adjusting block (7) is threadedly connected to the top of the positioning pin (12) inside the fixture plate (2); a pad (6) is fixedly mounted on the front face of the fixture plate (2) and on one side of the positioning pin (12); a tightening bolt (10) capable of adjusting the position of the adjusting block (7) is provided on the back face of the fixture plate (2); and the width of the pad (6) is less than 1 mm in thickness of the tooth lifting frame (4).

3. The efficiency-enhancing device for producing dental lifts according to claim 2, characterized in that: A threaded hole adapted to the support bolt (10) is provided inside the clamp plate (2), and the rear end of the adjustment block (7) is fixedly connected to the front end of the support bolt (10). A groove for the adjustment block (7) to move is provided on the front face of the clamp plate (2).

4. The efficiency-enhancing device for producing dental lifts according to claim 1, characterized in that: The fixing member (3) is composed of a fixing seat (31) and a mounting seat (32), the tail end of the fixing seat (31) is fixedly connected to the front side of the fixture plate (2), and the mounting seat (32) is fixedly mounted on the front end of the fixing seat (31), and a threaded groove is provided at the front end of the mounting seat (32). The front end of the mounting seat (32) is threadedly connected to a first clamping bolt (8), and the tooth lifting frame (4) is mounted on the surface of the mounting seat (32) through the first clamping bolt (8).

5. The efficiency-enhancing device for producing dental lifts according to claim 4, characterized in that: The diameter of the mounting seat (32) is smaller than that of the fixing seat (31), and the diameter of the fixing seat (31) is larger than the size of the corresponding end of the dental lifting frame (4).

6. The efficiency-enhancing device for producing dental lifts according to claim 1, characterized in that: A support screw (13) is threadedly connected to the left side of the interior of the splint (5), and the length of the support screw (13) is greater than the length of the splint mounting rod (14).

7. The efficiency-enhancing device for producing dental lifts according to claim 1, characterized in that: The four corners of the upper surface of the mounting plate (1) are vertically penetrated with connection holes for mounting, and the mounting plate (1) is mounted on the rotating shaft of the machining center through the connection holes.

8. The efficiency-enhancing device for producing dental lifts according to claim 1, characterized in that: The interior of the clamping plate (5) is provided with a sliding groove for the second clamping bolt (9) to slide horizontally, the size of the second clamping bolt (9) is larger than the size of the clamping plate mounting rod (14), and the interior of the second clamping bolt (9) is provided with an internal thread groove adapted to the surface thread of the clamping plate mounting rod (14).

9. The efficiency-enhancing device for producing dental lifts according to claim 1, characterized in that: The width of the splint (5) is 1 mm less than the thickness of the dental lift frame (4).

10. The efficiency-enhancing device for producing dental lifts according to claim 2, characterized in that: The height difference between the fixing member (3) and the spacer (6) is the same as the plane distance from the large hole end surface of the tooth lifting frame (4) to the groove side.