Adjustable bearing dismounting tool

Abstract

The adjustable bearing disassembling and assembling tool comprises a first partition plate, a second partition plate, two first positioning pins and two second positioning pins, and the first positioning pins and the second positioning pins are fixed to the second partition plate. The two eyebolts are correspondingly connected to the second positioning pins, can rotate, are clamped to the end face of the first partition plate and are pre-tightened through flange nuts, and the connecting effect between the two partition plates is improved; the adjusting tile is detachably connected into a notch formed in the partition plate, and the tool can adapt to disassembly of bearings of more sizes by adjusting the thickness of the adjusting tile; the bearing dismounting tool is compact and reasonable in structure and convenient to operate, the bearing is effectively supported and protected through the unique bearing plate design, and the dismounting efficiency and the repeated utilization rate of the bearing are improved. And meanwhile, through the design of the adjusting tiles, adaptation to bearings of different sizes is achieved, and the universality and flexibility of the disassembling tool are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of bearing disassembly, in particular to an adjustable bearing disassembly and assembly tool. Background Art

[0002] Bearing removal is a common and important task during the maintenance and repair of mechanical equipment. Ball bearings, widely used components in mechanical equipment, are characterized by a ball positioned between an inner and outer ring. The balls are positioned by a protective cage, and the inner and outer ring sidewalls are not aligned. The cage is aligned with the inner ring and is shorter than the outer ring, resulting in a concave bottom surface. This unique structural design reduces friction and improves rotational efficiency during operation.

[0003] However, disassembling such bearings is a challenging task. Traditional methods, due to uneven force applied during bearing removal, can easily damage the bearing, hindering its reuse. Furthermore, traditional bearing removal tools are typically only suitable for bearings of specific sizes, requiring different tools for different bearing sizes, which not only increases costs but also reduces work efficiency.

[0004] In order to solve these problems, the utility model proposes an adjustable bearing removal tool, which can adapt to bearing sizes within a certain range and can minimize damage to bearings and shafts during the removal process, thereby improving removal efficiency and bearing reuse rate.

[0005] For this purpose, we propose an adjustable bearing disassembly and assembly tool. Utility Model Content

[0006] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides an adjustable bearing disassembly and assembly tool, which achieves effective support and protection for the bearing, improves the disassembly efficiency and the reusability of the bearing.

[0007] The technical solutions adopted in this utility model are as follows:

[0008] The structure of the adjustable bearing disassembly and assembly tool includes:

[0009] The first partition plate and the second partition plate can be separated and installed on the outer ring of the bearing to clamp and position the bearing, and the two partition plates are provided with notches on opposite sides to match the bearing;

[0010] a first positioning pin fixed on one of the partition plates to provide a reference for positioning and aligning the partition plates;

[0011] two second positioning pins fixed to the second partition plate;

[0012] There are two eyebolts connected to the second positioning pins, which can be rotated and engaged with the end surface of the first partition plate, and pre-tightened by the flange nut to improve the connection effect between the two partition plates;

[0013] The adjusting tile is detachably connected to the notch provided in the partition plate. By adjusting its thickness, the tool can be adapted to the removal of bearings of various sizes.

[0014] The supporting plate is on the bottom wall of the recess of the partition plate, and a step groove is provided on the supporting plate, which can support the bottom wall of the bearing during the disassembly process.

[0015] It is further characterized by:

[0016] The partition plate and the supporting plate are integrally formed.

[0017] The first positioning pin is fixed on the second partition plate, and the first partition plate is provided with a corresponding mounting hole. The diameter of the first positioning pin is smaller at one end close to the first partition plate, and the diameter of the first positioning pin is larger at one end close to the second partition plate, thereby improving the alignment effect and the tight fit effect.

[0018] The flange nut is provided with a gasket for enhancing the pre-tightening effect between the flange nut and the partition plate.

[0019] The step groove on the supporting plate is designed to be slightly raised and matches the depression on the bottom surface of the bearing.

[0020] The partition plate is provided with a groove for facilitating the rotation of the eye bolt.

[0021] The two partition plates, the positioning pins and the eye bolts are all made of high-strength, wear-resistant materials.

[0022] The bearing is a roller bearing or a ball bearing.

[0023] The beneficial effects of the utility model are as follows:

[0024] This utility model features a compact, rational structure and easy operation. Its unique support plate design effectively supports and protects the bearing, improving disassembly efficiency and bearing reuse. Furthermore, the adjustable tile design allows for adaptability to bearings of varying sizes, enhancing the disassembly tool's versatility and flexibility. Furthermore, the tool is constructed of high-strength, wear-resistant materials, ensuring stability and safety during disassembly and extending its service life.

[0025] At the same time, the utility model also has the following advantages:

[0026] 1. This adjustable bearing removal tool utilizes a unique support plate design to effectively support and protect the bearing during removal. The stepped grooves on the support plate align with the recessed bottom surface of the bearing, ensuring even force distribution during removal and preventing damage to the bearing caused by uneven force. This design not only improves removal efficiency but also significantly increases bearing reuse and reduces maintenance costs.

[0027] 2. The disassembly tool of this utility model adapts to bearings of varying sizes through the design of an adjustment tile. Users can easily adjust the size of the disassembly tool by selecting the appropriate adjustment tile based on the actual bearing size, eliminating the need to prepare separate disassembly tools for different bearing sizes. This design enhances the versatility and flexibility of the disassembly tool, reduces user costs, and significantly improves work efficiency.

[0028] 3. The disassembly tool of this utility model is made of high-strength, wear-resistant materials, such as alloy steel or stainless steel, ensuring that it can withstand significant forces and wear during the disassembly process. This design not only extends the service life of the disassembly tool but also ensures stability and safety during the disassembly process. Furthermore, the rational structural design of the disassembly tool makes the disassembly process faster and more efficient, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural diagram of the present utility model.

[0030] Figure 2 It is a three-dimensional structural diagram of the utility model.

[0031] Figure 3 for Figure 1 Middle AA section view.

[0032] Among them: 1. First partition plate; 2. Second partition plate; 3. First positioning pin; 4. Second positioning pin; 5. Eye bolt; 6. Flange nut; 7. Adjustment tile; 8. Support plate; 801. Step groove. DETAILED DESCRIPTION

[0033] The specific implementation of the present utility model will be described below with reference to the accompanying drawings.

[0034] like Figure 1-Figure 3 Figure 1 shows the main structure of the adjustable bearing removal tool of the present invention. The tool primarily comprises a first partition plate 1, a second partition plate 2, a first locating pin 33, a second locating pin 4, an eyebolt 5, a flange nut 6, an adjusting tile 7, and a support plate 8. The following details the specific structure and function of each component, as well as how they work together to achieve efficient and non-destructive bearing removal.

[0035] The first partition plate 1 and the second partition plate 2 can be separated and installed on the outer ring of the bearing to clamp and position the bearing, and the opposite sides of the two partition plates are provided with recesses that match the bearings;

[0036] A first positioning pin 3 is fixed on one of the partition plates to provide a reference for the positioning and alignment of the partition plates;

[0037] Two second positioning pins 4 are fixed to the second partition plate 2;

[0038] There are two eyebolts 5 connected to the second positioning pins 4, which can be rotated and engaged with the end surface of the first partition plate 1 and pre-tightened by the flange nuts 6 to improve the connection effect between the two partition plates;

[0039] The adjusting tile 7 is detachably connected to the notch provided in the partition plate. By adjusting its thickness, the tool can be adapted to the removal of bearings of various sizes.

[0040] The supporting plate 8 is on the bottom wall of the recess of the partition plate, and a step groove 801 is provided on the supporting plate to support the bottom wall of the bearing during the disassembly process.

[0041] The first and second partition plates 1 and 2 are the core components of this invention. They can be separated and installed on the bearing outer ring to clamp and position the bearing. Each of the first and second partition plates 1 and 2 has recesses that fit the bearings, and the bottom walls of these recesses are connected to a support plate 8 that supports the bearings. In this embodiment, the support plate 8 is integrally formed with the partition plates.

[0042] The support plate 8 is also provided with a stepped groove 801 that mates with the bearing to be removed, making it particularly suitable for removing ball bearings. This design ensures close contact between the removal tool and the bearing, thereby evenly distributing the force during the removal process and preventing damage to the bearing.

[0043] A first locating pin 3 is fixed to one of the partitions and has a corresponding mounting hole in the other partition. The first locating pin 3 is tightly fitted into the mounting hole and serves to provide a reference for aligning the partitions and ensuring proper installation of the disassembly tool. During disassembly, the first locating pin 3 ensures that the first and second partitions 1 and 2 maintain their correct positional relationship, preventing them from shifting or misaligning when subjected to force.

[0044] In this embodiment, the first positioning pin 3 is fixed on the second partition plate 2, and the diameter of the first positioning pin 3 at one end close to the first partition plate 1 is smaller, and the diameter of the end close to the second partition plate 2 is larger, thereby improving the alignment effect and the tight fit effect.

[0045] Second locating pin 4, fixed to second partition plate 2, not only serves as a positioning mechanism but also provides support for the installation of eyebolt 5 and withstands the tensioning force transmitted by the eyebolt. This design ensures that eyebolt 5 is securely connected to the removal tool, ensuring that it will not loosen or fall off due to the force during the removal process.

[0046] The eyebolt 5 is connected to the second positioning pin 4, and grooves are provided on both sides of the two partition plates 1 to facilitate the rotation of the eyebolt 5. The guide ring bolt 5 rotates with the second positioning pin 4 on the second partition plate 2 as a fulcrum, and can be engaged with the end face of the first partition plate 1 along the groove, and a flange nut 6 is threadedly connected to the other side of the eyebolt 5. The flange nut 6 has a gasket. The flange nut 6 rotates on the eyebolt 5 and is pre-tightened with the corresponding partition plate 1, thereby improving the connection effect between the two partition plates, and then being able to engage the bearing.

[0047] Adjustment pad 7 is another key component of the present invention. It is removably attached to a notch in the divider plate. Adjustment pad 7 can be adjusted to suit the bearing size. By adjusting the thickness of adjustment pad 7, the tool can accommodate the removal of bearings of various sizes. This design enhances the versatility and flexibility of the removal tool, eliminating the need to prepare separate removal tools for different bearing sizes, thereby reducing costs and improving work efficiency.

[0048] In practical application, when using the present invention to disassemble a bearing, first align the two partitions using the first locating pin 3 and fit the upper partition over the outer edge of the bearing. Then, rotate the eyebolt 5 to connect the two partitions. Then, use the flange nut 6 to bring the two partitions closer together and clamp the bearing. At this point, the bearing is securely held in the disassembly tool, ready for disassembly. Then, by securing the shaft, a drive device applies an axial force to the disassembly tool of this embodiment, thereby removing the bearing from the shaft.

[0049] In the present embodiment, the two partition plates, the positioning pin and the eyebolt 5 are all made of high-strength, wear-resistant materials. For example, they can be made of materials such as alloy steel or stainless steel to ensure that they can withstand greater force and wear during disassembly.

[0050] Once disassembly is complete, simply loosen the flange nut 6 and rotate the eyebolt 5 to separate the first and second partition plates 1 and 2, allowing the bearing to be removed from the removal tool. The close contact and even force distribution between the removal tool and the bearing prevent damage to the bearing during disassembly. Furthermore, since the removal tool can be disassembled without completely removing the flange nut 6, the disassembly process is quicker and more efficient.

[0051] like Figure 3Shown is a schematic diagram of a support plate 8 for dragging the bearing bottom out of the upper partition plate. This design is a major innovation of the present invention, thereby improving disassembly efficiency and protecting the bearing from damage.

[0052] Support plate 8 is provided with a stepped groove 801. This slightly raised groove 801 matches the concave bottom surface of the bearing. Based on the characteristics of ball bearings, the center portion of the groove is concave. This design allows the inner ring of the bearing to fit better with the separator plate, facilitating separation of the bearing from the shaft. During disassembly, support plate 8 supports the bottom wall of the bearing, providing additional support and preventing damage due to uneven force during disassembly.

[0053] If the support plate 8 is set horizontally, in actual use, the support plate 8 will always contact the outer ring of the bearing (ball bearing, spherical bearing) but not the inner ring of the bearing. When the driving equipment drives the bearing to move axially along the shaft, the instantaneous force is very large. At this time, the inner ring will receive a large inertial force due to lack of support, thereby causing the inner and outer rings of the bearing and the protective frame to loosen, and in severe cases, the inner and outer rings of the bearing may detach.

[0054] The disassembly tool of the present invention can solve this problem well. It can adapt to bearing inner and outer rings of different heights through the design of the supporting plate 8 and the step groove 801, thereby achieving efficient and non-destructive disassembly.

[0055] In practice, when using this utility model to dismantle a bearing, the user simply places the dismantling tool over the outer ring of the bearing and securely connects them using the locating pin and eyebolt. The dismantling tool is then clamped to the bearing using the flange nut. The support plate 8 supports the bottom wall of the bearing and provides additional support. Due to the close contact and even force distribution between the dismantling tool and the bearing, as well as the additional support provided by the support plate 8, the bearing is protected from damage during dismantling. Furthermore, since there is no need to replace different dismantling tools for bearings of different sizes, the use of this utility model can significantly improve work efficiency and reduce costs.

[0056] In summary, the adjustable bearing removal tool provided by this utility model has broad application prospects and practical value in the field of mechanical maintenance. It not only improves bearing removal efficiency and protects bearings from damage, but also reduces maintenance costs and improves work efficiency. Therefore, this utility model is a very valuable innovation for the mechanical equipment maintenance and repair industry.

[0057] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the scope of protection of the utility model.

Claims

1. Adjustable bearing disassembly and assembly tool, characterized by: include: The first partition plate (1) and the second partition plate (2) can be separated and installed on the outer ring of the bearing to clamp and position the bearing, and the two partition plates are provided with notches on opposite sides thereof to match the bearing; A first positioning pin (3) is fixed on one of the partition plates to provide a reference for positioning and aligning the partition plates; Two second positioning pins (4) are fixed on the second partition plate (2); Two eyebolts (5) are connected to the second positioning pins (4) and can be rotated and engaged with the end surface of the first partition plate (1). The eyebolts (5) are pre-tightened by the flange nuts (6) to improve the connection effect between the two partition plates. An adjusting tile (7) is detachably connected to a notch provided on the partition plate, and by adjusting its thickness, the tool can be adapted to the removal of bearings of various sizes; A supporting plate (8) is provided on the bottom wall of the recess of the partition plate, and a step groove (801) is provided on the supporting plate to support the bottom wall of the bearing during the disassembly process.

2. The adjustable bearing disassembly and assembly tool according to claim 1, characterized in that: The partition plate and the supporting plate (8) are integrally formed.

3. The adjustable bearing disassembly and assembly tool according to claim 1, wherein: The first positioning pin (3) is fixed on the second partition plate (2), and the first partition plate (1) is provided with a corresponding mounting hole. The end of the first positioning pin (3) close to the first partition plate (1) has a smaller diameter, and the end close to the second partition plate (2) has a larger diameter, thereby improving the alignment effect and the tight fit effect.

4. The adjustable bearing disassembly and assembly tool according to claim 1, wherein: The flange nut (6) is provided with a gasket for enhancing the pre-tightening effect between the flange nut (6) and the partition plate.

5. The adjustable bearing disassembly and assembly tool according to claim 1, wherein: The step groove (801) on the supporting plate (8) is designed to be slightly raised and matches the concave bottom surface of the bearing.

6. The adjustable bearing disassembly and assembly tool according to claim 1, wherein: The partition plate is provided with a groove for facilitating the rotation of the eyebolt (5).

7. The adjustable bearing disassembly and assembly tool according to claim 1, wherein: The two partition plates, the positioning pin and the eyebolt (5) are all made of high-strength, wear-resistant materials.

8. The adjustable bearing disassembly and assembly tool according to claim 1, wherein: The bearing is a roller bearing or a ball bearing.

Images