Vertical pouring mold for rail transit turnout zone base plate
The mold is fixed by the clamping mechanism and clamping assembly of the vertical casting mold, which solves the problem of bubbles easily generated in the polyurethane material during the molding process, improves the cushioning effect of the pad in the rail transit switch area, and enhances the practicality of the mold.
Patent Information
- Application Number
- CN202422676641.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In the prior art, air is easily mixed into the polyurethane material during the molding process to generate bubbles, which causes bubbles to appear on the pads in the rail transit switch area, reduces the cushioning effect, and is not very practical.
A vertical casting mold is used, and the front mold and the rear mold are fixed by a clamping mechanism and a clamping assembly to prevent the polyurethane material from expanding and generating bubbles. The bracket, threaded rod, guide rod, clamping plate, clamping block, bump and clamping hole are used in coordination to enhance the clamping effect. The mold is initially fixed by the clamping assembly, supplemented by an exhaust insert to discharge the gas.
It effectively prevents the generation of bubbles in the polyurethane material during molding, improves the cushioning effect of the pad in the rail transit switch area, and enhances the practicality of the mold.
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Figure CN223314293U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail transit turnout area pads, in particular to a vertical casting mold used for rail transit turnout area pads. Background Art
[0002] Our company previously used horizontal molds. During the pouring and stirring process of the polyurethane material, air was easily mixed into the raw materials, resulting in obvious pores on the surface of the molded product.
[0003] However, in the existing technology, it is found that there are at least the following technical problems: polyurethane materials are easily mixed with air and produce bubbles during the molding process. If the clamping force of the template is insufficient, bubbles will appear between the molded pads, greatly reducing the cushioning effect of the pads and making them less practical. For this reason, we propose a vertical casting mold for rail transit switch area pads. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the shortcomings of the existing technology, the utility model provides a vertical casting mold for rail transit switch area pads, which solves the technical problems that polyurethane materials are easily mixed with air and produce bubbles during the molding process. If the clamping force of the template is insufficient, bubbles will appear between the molded pads, greatly reducing the cushioning effect of the pads and resulting in low practicality.
[0006] (2) Technical solution
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A rear mold, a clamping mechanism is fixedly connected to the upper side of one side of the rear mold, the bottom side of the rear mold is rotatably connected to the front mold through a hinge, a snap-on assembly is respectively provided in the middle of both sides of the rear mold, an injection hole is provided on one side of the top of the rear mold, an exhaust insert is provided on the other side of the top of the rear mold, and a handle is fixedly connected to the surface of the front mold.
[0009] Preferably, the clamping mechanism includes a bracket, the top of the bracket is threadedly connected to a threaded rod, the bottom end of the threaded rod is rotatably connected to a clamping plate, and the top side of the clamping plate is fixedly connected to a guide rod. By adopting the above technical solution, the front mold and the rear mold can be fixed to prevent the polyurethane material from expanding and generating bubbles during molding.
[0010] Preferably, the upper end of the guide rod is slidably embedded in the interior of the bracket. By adopting the above technical solution, the clamping plate can be prevented from rotating.
[0011] Preferably, the top of the threaded rod is fixedly connected to a rotating wheel, and the bottom end of the threaded rod is rotatably connected to the clamping plate through a bearing. By adopting the above technical solution and using it in conjunction with the guide rod, the clamping plate can be prevented from rotating.
[0012] Preferably, the clamping plate is movably connected to a clamping block inside, both ends of the clamping block are fixedly connected to sliders, a sliding rod is embedded in the sliding interior of the slider, and the top of the clamping block is fixedly connected to a return spring. By adopting the above technical solution, when the clamping plate moves downward, the clamping block moves downward along the sliding rod. At this time, the return spring is compressed, and the fastening effect of the rear mold and the front mold can be improved under the reaction force of the return spring.
[0013] Preferably, the bottom of the clamping block is fixedly connected with a plurality of protrusions, and the upper surfaces of the front mold and the rear mold corresponding to the protrusions are provided with a plurality of clamping holes. By adopting the above technical solution, the protrusions at the bottom of the clamping block enter the clamping holes, thereby completing the fixation of the front mold and the rear mold.
[0014] Preferably, the clamping assembly includes a clamping slot, which is fixedly installed in the middle of both sides of the rear mold, and a rotating clamping block is clamped inside the clamping slot, and a rotating shaft is fixedly connected to the inside of one end of the rotating clamping block, and the rotating shaft is rotatably connected to the front mold. An insertion rod is inserted into one side of the clamping slot, and a spring is arranged around the surface of the insertion rod, and a limit plate is fixedly sleeved on one end of the insertion rod. By adopting the above technical solution, the front mold and the rear mold are first merged, and the insertion rod is pulled. The limit plate at one end of the insertion rod compresses the spring, and the rotating clamping block can be rotated. One end of the rotating clamping block enters the inside of the clamping slot, and the insertion rod is released and enters the inside of the rotating clamping block under the action of the spring, thereby completing the fixation of the rear mold and the front mold.
[0015] (3) Beneficial effects
[0016] The utility model adopts a clamping mechanism, and with the cooperation of the bracket, threaded rod, guide rod, rotating wheel, clamping plate, clamping block, protrusion and clamping hole, the front mold and the rear mold can be effectively fixed to prevent the polyurethane material from expanding and generating bubbles during molding. The restoring spring, slider and slide rod can improve the fixing effect of the front mold and the rear mold. Then, by adopting a clamping component, with the cooperation of the rotating clamping block, rotating shaft, clamping slot, insertion rod, limit plate and spring, the front mold and the rear mold can be preliminarily fixed, which is convenient for the subsequent fixation of the clamping mechanism. The handle plays an auxiliary role in demoulding, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the present invention with reference to the accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the top view of the structure in an embodiment of the utility model;
[0020] Figure 3 This is an enlarged structural diagram of the clamping assembly at position A in the embodiment of the present utility model;
[0021] Figure 4 This is a schematic diagram of the partial structure of the pressing mechanism in the embodiment of the present utility model;
[0022] Figure 5 Schematic diagram of the internal structure of the clamping plate in an embodiment of the present utility model.
[0023] Legend: 1. Rear mold; 2. Front mold; 21. Handle; 3. Clamping mechanism; 31. Bracket; 32. Threaded rod; 33. Guide rod; 34. Rotating wheel; 35. Clamping plate; 36. Clamping block; 37. Bump; 38. Clamping hole; 301. Restoring spring; 302. Slider; 303. Slide rod; 4. Clamping assembly; 41. Rotating clamping block; 42. Rotating shaft; 43. Clamping slot; 44. Insert rod; 45. Limiting plate; 46. Spring; 5. Injection hole; 6. Exhaust insert. DETAILED DESCRIPTION
[0024] The embodiment of the present application provides a vertical casting mold for a rail transit switch area pad. The utility model adopts a clamping mechanism, and with the cooperation of the bracket, threaded rod, guide rod, turntable, clamping plate, clamping block, protrusion and clamping hole, the front mold and the rear mold can be effectively fixed to prevent the polyurethane material from expanding and generating bubbles during molding. The return spring, slider and slide rod can improve the fixing effect of the front mold and the rear mold. Then, by adopting a clamping assembly, with the cooperation of the rotating clamping block, rotating shaft, clamping slot, insertion rod, limit plate and spring, the front mold and the rear mold can be preliminarily fixed, which is convenient for the subsequent fixation of the clamping mechanism. The handle plays an auxiliary role in demoulding, thereby improving the practicality of the device.
[0025] Example 1
[0026] The technical solution in the embodiments of the present application is to effectively solve the problem that polyurethane materials are easily mixed with air and generate bubbles during the molding process. If the clamping force of the template is insufficient, bubbles will appear between the molded pads, greatly reducing the cushioning effect of the pads and the technical problem of low practicality. The overall idea is as follows:
[0027] In response to the problems existing in the prior art, the utility model provides a vertical casting mold for rail transit switch area pads, including a rear mold 1, a clamping mechanism 3 fixedly connected to the upper side of one side of the rear mold 1, the bottom side of the rear mold 1 is rotatably connected to the front mold 2, a clamping assembly 4 is respectively provided in the middle of both sides of the rear mold 1, an injection hole 5 is provided on one side of the top of the rear mold 1, an exhaust insert 6 is provided on the other side of the top of the rear mold 1, and a handle 21 is fixedly connected to the surface of the front mold 2.
[0028] In some embodiments, the clamping mechanism 3 includes a bracket 31, the top of the bracket 31 is threadedly connected to a threaded rod 32, the bottom end of the threaded rod 32 is rotatably connected to a clamping plate 35, and the top side of the clamping plate 35 is fixedly connected to a guide rod 33, such as Figures 1 to 5 As shown, the front mold 2 and the back mold 1 can be fixed to prevent the polyurethane material from expanding and generating bubbles during molding.
[0029] In some embodiments, the upper end of the guide rod 33 is slidably embedded in the interior of the bracket 31, the top of the threaded rod 32 is fixedly connected to the wheel 34, and the bottom end of the threaded rod 32 is rotatably connected to the clamping plate 35 through a bearing. Figures 1 to 5 As shown, by rotating the rotating wheel 34, the threaded rod 32 moves in the vertical direction under the action of the guide rod 33 and the bearing.
[0030] During the specific implementation process, when the present invention is in use, the front mold 2 and the rear mold 1 are first merged, the insertion rod 44 is pulled, the limit piece 45 at one end of the insertion rod 44 compresses the spring 46, and the rotating block 41 can be rotated. One end of the rotating block 41 enters the inside of the card slot 43, and the insertion rod 44 is released. It enters the inside of the rotating block 41 under the action of the spring 46, completing the fixation of the rear mold 1 and the front mold 2. The rotating wheel 34 is rotated, and the threaded rod 32 moves in the vertical direction under the action of the guide rod 33 and the bearing until the protrusion 37 at the bottom of the clamping block 36 enters the card hole 38, completing the front mold 1 and the front mold 2. The fixation of the front mold 2 and the rear mold 1 prevents the polyurethane material from expanding and generating bubbles during molding. At the same time, when the clamping plate 35 moves downward, the clamping block 36 moves downward along the slide rod 303. At this time, the return spring 301 is compressed. Under the reaction force of the return spring 301, the fastening effect of the rear mold 1 and the front mold 2 can be improved. The polyurethane material can be injected between the front mold 1 and the rear mold 2 through the injection hole 5. The exhaust insert 6 can discharge the gas generated during the molding process of the polyurethane material into the atmosphere. The principle of the exhaust insert 6 is existing technology and will not be repeated here.
[0031] Example 2
[0032] Based on Example 1, this embodiment of the present application is a feasible technical solution for a vertical casting mold used for a rail transit turnout area pad. The overall idea is as follows:
[0033] In some embodiments, the clamping plate 35 is movably connected to a clamping block 36, both ends of the clamping block 36 are fixedly connected to a slider 302, a slide rod 303 is slidably embedded in the slider 302, and a return spring 301 is fixedly connected to the top of the clamping block 36. Figures 1 to 5 As shown, when the clamping plate 35 moves downward, the clamping block 36 moves downward along the slide rod 303. At this time, the return spring 301 is compressed, and the reaction force of the return spring 301 can improve the fastening effect of the rear mold 1 and the front mold 2.
[0034] In some embodiments, a plurality of protrusions 37 are fixedly connected to the bottom of the clamping block 36, and a plurality of clamping holes 38 are opened on the upper surfaces of the front mold 1 and the rear mold 2 corresponding to the protrusions 37. Figures 1 to 5 As shown, the protrusion 37 at the bottom of the clamping block 36 enters the clamping hole 38, which can complete the fixation of the front mold 2 and the rear mold 1 and prevent the polyurethane material from expanding and generating bubbles during molding.
[0035] Example 3
[0036] Based on Example 1, this embodiment of the present application is a technical solution for a feasible clamping assembly of a vertical casting mold used for a rail transit turnout area pad. The overall concept is as follows:
[0037] In some embodiments, the clamping assembly 4 includes a clamping slot 43, which is fixedly installed in the middle of both sides of the rear mold 1. A rotating clamping block 41 is clamped inside the clamping slot 43, and a rotating shaft 42 is fixedly connected to one end of the rotating clamping block 41. The rotating shaft 42 is rotatably connected to the front mold 2. An insertion rod 44 is inserted into one side of the clamping slot 43, and a spring 46 is arranged around the surface of the insertion rod 44. A limiting piece 45 is fixedly sleeved on one end of the insertion rod 44. Figures 1 to 5 As shown, first, the front mold 2 and the rear mold 1 are merged, and the insertion rod 44 is pulled. The limiting piece 45 at one end of the insertion rod 44 compresses the spring 46, and the rotating block 41 can be rotated. One end of the rotating block 41 enters the slot 43, and the insertion rod 44 is released and enters the rotating block 41 under the action of the spring 46.
[0038] Finally, it should be noted that the above embodiments are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to enumerate all embodiments here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A vertical casting mold for a rail transit turnout pad, comprising a rear mold (1), characterized in that: A clamping mechanism (3) is fixedly connected to the upper side of one side of the rear mold (1), the bottom side of the rear mold (1) is rotatably connected to the front mold (2) via a hinge, a snap-fit assembly (4) is respectively provided in the middle of both sides of the rear mold (1), an injection hole (5) is provided on one side of the top of the rear mold (1), an exhaust insert (6) is provided on the other side of the top of the rear mold (1), and a handle (21) is fixedly connected to the surface of the front mold (2).
2. A vertical casting mold for a rail transit turnout pad according to claim 1, characterized in that: The clamping mechanism (3) comprises a bracket (31), the top of the bracket (31) is threadedly connected to a threaded rod (32), the bottom end of the threaded rod (32) is rotatably connected to a clamping plate (35), and one side of the top of the clamping plate (35) is fixedly connected to a guide rod (33).
3. A vertical casting mold for a rail transit switch area pad according to claim 2, characterized in that: The upper end of the guide rod (33) is slidably embedded in the interior of the bracket (31).
4. A vertical casting mold for a rail transit turnout pad according to claim 2, characterized in that: The top of the threaded rod (32) is fixedly connected to a rotating wheel (34), and the bottom end of the threaded rod (32) is rotatably connected to a clamping plate (35) via a bearing.
5. The vertical casting mold for a rail transit switch area pad according to claim 2, characterized in that: The clamping plate (35) is movably connected to a clamping block (36) inside, and both ends of the clamping block (36) are fixedly connected to sliders (302). A sliding rod (303) is slidably embedded inside the slider (302), and a restoring spring (301) is fixedly connected to the top of the clamping block (36).
6. A vertical casting mold for a rail transit switch area pad according to claim 5, characterized in that: The bottom of the clamping block (36) is fixedly connected with a plurality of protrusions (37), and the upper surfaces of the front mold (2) and the rear mold (1) corresponding to the protrusions (37) are provided with a plurality of clamping holes (38).
7. The vertical casting mold for a rail transit switch area pad according to claim 1, characterized in that: The clamping assembly (4) comprises a clamping slot (43), the clamping slot (43) being fixedly mounted at the middle of both sides of the rear mold (1), a rotating clamping block (41) being clamped inside the clamping slot (43), a rotating shaft (42) being fixedly connected inside one end of the rotating clamping block (41), and the rotating shaft (42) being rotatably connected to the front mold (2).
8. The vertical casting mold for a rail transit turnout pad according to claim 7, characterized in that: An insertion rod (44) is inserted into one side of the slot (43), a spring (46) is arranged around the surface of the insertion rod (44), and a limiting piece (45) is fixedly sleeved on one end of the insertion rod (44).