Polyurethane foaming equipment
By introducing the design of drive gears, linkage gears and stirring blades into the polyurethane foaming equipment, combined with scrapers and heat insulation layers, the problems of uneven stirring and unstable temperature are solved, achieving efficient production and equipment stability.
Patent Information
- Application Number
- CN202422250415.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Existing polyurethane foaming equipment has problems during the stirring process, such as uneven stirring, raw materials adhering to the inner wall of the equipment, and unstable temperature changes, resulting in low production efficiency and shortened equipment service life.
A stirring system including a driving gear, a linkage gear, an auxiliary rod and a stirring blade was designed. Combined with a scraper and a heat preservation layer, the driving gear drives the central shaft and the scraper to scrape the raw materials on the inner wall, the auxiliary rod drives the stirring blade to stir, and the temperature is controlled by the heat preservation layer and the heating tube.
It achieves efficient stirring and uniform mixing of raw materials, reduces raw material waste, ensures the stability and safety of the equipment, and improves production efficiency and equipment service life.
Smart Images

Figure CN223314316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyurethane foaming, in particular to polyurethane foaming equipment. Background Art
[0002] Polyurethane is a polymer compound that is widely used in many fields today, such as construction, automobiles, aviation industry, and structural materials for thermal insulation. In the polyurethane foaming production process, the corresponding raw materials are often placed in a foaming tank in a precise proportion, and then stirred at high speed for mixing and foaming. During the foaming process, the foaming agent and carbon dioxide gas will be volatilized and discharged. At the same time, the foamed material can be discharged through the discharge pipe at the bottom of the foaming tank. However, the existing polyurethane foaming equipment cannot be stirred in multiple directions during use, which will still make the mixing effect of some raw materials poor, making it inconvenient to quickly foam and mix them, and causing some raw materials to adhere to the inner wall of the equipment. The temperature of the polyurethane inside the equipment changes greatly during foaming, and the quality of the insulation layer is unstable. For this reason, we have proposed a polyurethane foaming equipment. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a polyurethane foaming device to solve the above-mentioned problems.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a polyurethane foaming device, comprising a bottom plate, side plates mounted at both ends of the bottom plate, the upper ends of the side plates movably connected to connecting columns, the other ends of the connecting columns being connected to clamping rings, the inside of which is mounted an equipment body, a cover plate mounted at the upper end of the equipment body, and a discharge port disposed at the center of the lower end of the equipment body, further comprising:
[0005] The driving gear is fixedly connected to the motor at the center of the upper end of the cover plate, and the lower end of the motor is fixedly connected to the rotating shaft, and the other end of the rotating shaft passes through the surface of the cover plate and is fixedly connected to the driving gear, the lower end of the driving gear is fixedly connected to the central shaft, and the two ends of the driving gear are meshed and connected to the linkage gear, and the lower end of the linkage gear is fixedly connected to the auxiliary rod;
[0006] The rotating assembly is installed inside the cover plate and is used to control the rotation of the auxiliary rod.
[0007] Preferably, a slide groove is provided inside the cover plate, and the upper end of the linkage gear is fixedly connected to the slider, and the upper end of the slider is movably connected to the slide plate, the slider is installed inside the slide groove, and the outer end of the linkage gear is meshed and connected to the gear ring, and the gear ring is fixedly connected to the inside of the cover plate.
[0008] Preferably, a plurality of water outlets are provided on the surface of the central shaft, and the lower end of the central shaft is fixedly connected to a fixing ring, and the side end of the fixing ring is fixedly connected to a scraper.
[0009] Preferably, the lower half of the scraper is arranged in an arc shape, and the scraper is in contact with the inner wall of the equipment body, and the center of the lower half of the scraper corresponds to the discharge port.
[0010] Preferably, a plurality of stirring blades are provided at the lower end of the auxiliary rod, and the stirring blades are arranged in a staggered manner.
[0011] Preferably, a heat preservation layer is provided at the outer end of the equipment body, and a heating tube is provided on the heat preservation layer, and the outer end of the heat preservation layer is fixedly connected to a clamping ring, and a plurality of fixed blocks are provided at the upper end of the equipment body, and a plurality of fixing buckles are provided at the side ends of the corresponding cover plates.
[0012] Compared with the prior art, the present invention provides a polyurethane foaming device with the following beneficial effects:
[0013] 1. Through the meshing action of the driving gear and the linkage gear, as well as the staggered stirring blades on the auxiliary rod, efficient stirring and mixing of the raw materials inside the main body of the equipment is achieved. This design ensures the uniformity of the raw materials and improves production efficiency. The scraper on the fixed ring automatically scrapes off the raw materials attached to the inner wall of the equipment as the central axis rotates, avoiding the waste and accumulation of raw materials. The scraper design helps to push the raw materials to the central discharge port, realizing smooth automatic discharge. The heat preservation layer surrounding the outside of the equipment and the internal heating pipe provide a good temperature control environment, ensuring that the raw materials are processed at an appropriate temperature. The design of the water outlet allows the external temperature to be adjusted to the internal temperature, enhancing the flexibility and adaptability of the system.
[0014] 2. The cover is tightly connected to the main body of the equipment through fixed blocks and fixing buckles, ensuring the overall stability of the equipment. At the same time, this design also facilitates maintenance and cleaning, and improves the service life and safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the rotating assembly of the utility model;
[0017] Figure 3 This is a schematic cross-sectional view of the insulation layer of the utility model;
[0018] In the figure: 1. Bottom plate; 2. Side plate; 3. Connecting column; 4. Clamping ring; 5. Heat preservation layer; 6. Equipment body; 7. Cover plate; 8. Fixed block; 9. Discharge port; 10. Motor; 11. Rotating shaft; 12. Driving gear; 13. Linkage gear; 14. Slider; 15. Slide; 16. Center shaft; 17. Auxiliary rod; 18. Stirring blade; 19. Water outlet; 20. Fixed ring; 21. Scraper; 22. Heating tube; 23. Gear ring; 24. Fixing buckle. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figure 1-3 A polyurethane foaming device includes a bottom plate 1, side plates 2 are installed at both ends of the bottom plate 1, the upper end of the side plate 2 is movably connected to the connecting column 3, and the other end of the connecting column 3 is connected to the clamping ring 4, and the inside of the clamping ring 4 is installed with a device body 6, the upper end of the device body 6 is installed with a cover plate 7, and a discharge port 9 is set at the center of the lower end of the device body 6. It also includes: a driving gear, a motor 10 is fixedly connected to the center of the upper end of the cover plate 7, and the lower end of the motor 10 is fixedly connected to a rotating shaft 11, and the other end of the rotating shaft 11 passes through the surface of the cover plate 7 It is fixedly connected to the driving gear 12, the lower end of the driving gear 12 is fixedly connected to the central shaft 16, and the two ends of the driving gear 12 are meshed and connected to the linkage gear 13, and the lower end of the linkage gear 13 is fixedly connected to the auxiliary rod 17. The rotating component is installed inside the cover 7, and is a structure for controlling the rotation of the auxiliary rod 17. The auxiliary rod 17 and the central shaft 16 are controlled to rotate by the rotating component. The auxiliary rod 17 drives the stirring blade 18 to stir the raw materials, and the central shaft 16 drives the scraper 21 to scrape the raw materials attached to the inner wall of the equipment.
[0021] Furthermore, a slide groove 15 is provided inside the cover plate 7, and the upper end of the linkage gear 13 is fixedly connected to the slider 14, and the upper end of the slider 14 is movably connected to the slide plate, the slider 14 is installed inside the slide groove 15, and the outer end of the linkage gear 13 is meshed and connected to the gear ring 23, and the gear ring 23 is fixedly connected to the inside of the cover plate 7. The slide groove 15 is divided into two parts, the slider 14 is divided into two parts, and the two parts of the slider 14 are interactively connected. The slide plate on the slider 14 is installed at the upper end of the slide groove 15. When the slider 14 rotates, the slide plate keeps moving smoothly.
[0022] Furthermore, a plurality of water outlets 19 are provided on the surface of the central shaft 16, and the lower end of the central shaft 16 is fixedly connected to the fixing ring 20, and the side end of the fixing ring 20 is fixedly connected to the scraper 21. A pipeline is separately provided inside the central shaft 16, and a plurality of water outlets 19 are provided on the surface of the pipeline.
[0023] Furthermore, the lower half of the scraper 21 is arranged in an arc shape, and the scraper 21 is in contact with the inner wall of the equipment body 6, and the center of the lower half of the scraper 21 corresponds to the discharge port 9. The scraper 21 is close to the inner wall of the equipment, and the lower end of the scraper 21 is surrounded by a ring, which corresponds to the discharge port 9.
[0024] Furthermore, a plurality of stirring blades 18 are provided at the lower end of the auxiliary rod 17 , and the stirring blades 18 are arranged in a staggered manner. The stirring blades 18 will not affect the central shaft 16 and other stirring blades 18 when rotating.
[0025] Furthermore, a thermal insulation layer 5 is provided at the outer end of the equipment main body 6, and a heating tube 22 is provided on the thermal insulation layer 5, and the outer end of the thermal insulation layer 5 is fixedly connected to the clamping ring 4, and a plurality of fixed blocks 8 are provided at the upper end of the equipment main body 6, and a plurality of fixing buckles 24 are provided at the side ends of the corresponding cover plate 7. The thermal insulation layer 6 surrounds the equipment main body 5 and fixes the equipment main body 5 at the same time, the clamping ring 4 fixes the thermal insulation layer 5, and the fixed blocks 8 and the fixing buckles 24 are provided correspondingly.
[0026] Working principle: Pour the raw materials into the equipment body 6, replace the cover plate 7 with the cover plate 7 on the top of the equipment body 6, fix the equipment body 6 through the fixing block 8 and the fixing buckle 24, turn on the motor 10, the motor 10 drives the rotating shaft 11 to rotate, the rotating shaft 11 synchronously drives the driving gear 12 to rotate, and when the driving gear 12 rotates, it drives the central shaft 16 and the fixing ring 20 to rotate through the central shaft 16. The scraper 21 rotates with the fixing ring 20 as the center, and the scraper 21 scrapes the raw materials attached to the inner wall of the equipment body 6. At the same time, the scraper 21 pushes the polyurethane inside the equipment body 6 to the center, and the polyurethane flows out from the discharge port 9. The driving gear 12 synchronously drives the linkage gear 13 when rotating. The gear ring 23 makes the linkage gear 13 rotate while keeping it around, and the linkage gear 13 drives the slider 14 to rotate. The slider 14 keeps moving synchronously inside the slide groove 15. The slide at the upper end of the slider 14 is inside the upper end of the slide groove 15, so that the slider 14 will not fall. The linkage gear 13 drives the auxiliary rod 17 to rotate when rotating, and the auxiliary rod 17 drives the stirring blade 18 on the surface to rotate. The stirring blade 18 stirs the raw materials inside the equipment main body 6. When the internal temperature of the equipment main body 6 changes, the external temperature of the interior is adjusted through the water outlet 19. The outside of the equipment main body 6 is surrounded by the heat preservation layer 5, and multiple heating pipes 22 inside the heat preservation layer 5 heat and keep the equipment main body 6 warm.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyurethane foaming device, comprising a bottom plate (1), side plates (2) mounted at both ends of the bottom plate (1), the upper ends of the side plates (2) being movably connected to connecting columns (3), the other ends of the connecting columns (3) being connected to a clamping ring (4), the inside of the clamping ring (4) being mounted with a device body (6), a cover plate (7) being mounted at the upper end of the device body (6), and a discharge port (9) being arranged at the center of the lower end of the device body (6), characterized in that: Also includes: The driving gear is fixedly connected to the motor (10) at the center of the upper end of the cover plate (7), and the lower end of the motor (10) is fixedly connected to the rotating shaft (11), and the other end of the rotating shaft (11) passes through the surface of the cover plate (7) and is fixedly connected to the driving gear (12), the lower end of the driving gear (12) is fixedly connected to the central shaft (16), and the two ends of the driving gear (12) are meshed and connected to the linkage gear (13), and the lower end of the linkage gear (13) is fixedly connected to the auxiliary rod (17); The rotating assembly is installed inside the cover plate (7) and is used to control the rotation of the auxiliary rod (17).
2. A polyurethane foaming device according to claim 1, characterized in that: A slide groove (15) is provided inside the cover plate (7), and the upper end of the linkage gear (13) is fixedly connected to the slider (14), and the upper end of the slider (14) is movably connected to the slide plate, the slider (14) is installed inside the slide groove (15), and the outer end of the linkage gear (13) is meshedly connected to the gear ring (23), and the gear ring (23) is fixedly connected to the inside of the cover plate (7).
3. A polyurethane foaming device according to claim 1, characterized in that: A plurality of water outlets (19) are provided on the surface of the central shaft (16), and the lower end of the central shaft (16) is fixedly connected to a fixing ring (20), and the side end of the fixing ring (20) is fixedly connected to a scraper (21).
4. A polyurethane foaming device according to claim 3, characterized in that: The lower half of the scraper (21) is arranged in an arc shape, and the scraper (21) is in contact with the inner wall of the equipment body (6), and the center of the lower half of the scraper (21) corresponds to the discharge port (9).
5. The polyurethane foaming equipment according to claim 1, characterized in that: A plurality of stirring blades (18) are provided at the lower end of the auxiliary rod (17), and the stirring blades (18) are arranged in a staggered manner.
6. The polyurethane foaming equipment according to claim 1, characterized in that: A heat preservation layer (5) is provided at the outer end of the device body (6), and a heating tube (22) is provided on the heat preservation layer (5), and the outer end of the heat preservation layer (5) is fixedly connected to the clamping ring (4), and a plurality of fixed blocks (8) are provided at the upper end of the device body (6), and a plurality of fixing buckles (24) are provided at the side ends of the corresponding cover plate (7).