Sample preparation mold convenient for cleaning residual glue

By introducing a heating strip into the mold to melt the residual glue and using a ejector plate to eject the product, the problem of cleaning residual glue in the sealing material sample mold is solved, the mold cleanliness and production efficiency are improved, and product quality and production flexibility are ensured.

CN223314355UActive Publication Date: 2025-09-09CHANGZHOU ZHENGXIN CONSTR ENG INSPECTION CO LTD
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Patent Information

Application Number
CN202422602771.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-09
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the use of existing sealing material sample making molds, the sealant is easy to stick and difficult to clean, resulting in mold damage and low production efficiency, which increases production costs.

Method used

A mold with a heating strip was designed to melt the residual glue by heating it, and the product was ejected through the ejector plate. Combined with a detachable heat-conducting inner core mold and a precise positioning structure, it can achieve fast cleaning and efficient demoulding.

Benefits of technology

It effectively solves the problem of residual glue cleaning, improves mold cleanliness and production efficiency, reduces manual cleaning time and mold damage, and ensures product quality and production flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vehicle molds, in particular to a sample preparation mold convenient for cleaning residual glue. The die comprises a mounting base, a lower die is embedded in the middle of the top of the mounting base, a cavity is formed in the lower die, a detachable heat conduction inner core die is arranged in the cavity, a pair of pressing and fixing assemblies are arranged at the top of the mounting base and symmetrically arranged on the two sides of the lower die, and a plurality of guide rods are arranged on the mounting base. A third telescopic cylinder is downwards arranged at the top of the top plate, a pressing plate is arranged at the top of a telescopic rod of the third telescopic cylinder after the telescopic rod of the third telescopic cylinder penetrates through the top plate, and an upper mold is arranged at the bottom of the pressing plate. When residual glue which is difficult to clean is left at corners or corners in the heat-conducting inner core mold, the plurality of heating strips in the lower mold can be started for heating, and the heat-conducting inner core mold is used for transferring heat to melt the residual glue again, so that the problem of cleaning the residual glue is effectively solved, the cleanliness of the mold is improved, and the quality of products produced next time is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of car molds, in particular to a sample making mold which is convenient for cleaning residual glue. Background Art

[0002] Sealing materials are widely used in modern industrial production, and sealing material sample preparation molds are key tools for obtaining high-quality sealing material samples. However, the field of sealing material sample preparation currently faces many severe technical challenges.

[0003] Existing molds for sealing material sample preparation suffer from serious drawbacks during use. When preparing samples, sealant easily adheres to the mold. Due to its strong adhesive properties, cleaning it becomes extremely difficult. Traditional cleaning methods often struggle to completely remove residual sealant, resulting in mold damage during demolding, and even outright scrapping.

[0004] This situation results in molds being disposable, significantly increasing production costs and significantly impacting productivity. Frequent mold changes mean more investment in mold procurement, while also reducing overall productivity due to production interruptions during mold changes. Utility Model Content

[0005] The purpose of the utility model is to provide a sample making mold which is convenient for cleaning residual glue, so as to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution, which includes a mounting seat, a lower mold is embedded in the middle of the top of the mounting seat, a cavity is opened in the lower mold, and a detachable heat-conducting inner core mold is arranged in the cavity, and a pair of pressing and fixing components are arranged on the top of the mounting seat, and the pressing and fixing components are symmetrically arranged on both sides of the lower mold, and several guide rods are arranged on the top of the mounting seat, and a top plate is arranged on the top of several guide rods at the same time, and a third telescopic cylinder is arranged downward from the top of the top plate, and after the telescopic rod of the third telescopic cylinder passes through the top plate, a pressure plate is arranged on the top of the telescopic rod, and an upper mold is arranged at the bottom of the pressure plate.

[0007] As a preferred embodiment of the present invention, several heating strips are provided on the inner wall of the chamber, a pair of support blocks are provided on each side of the lower mold, the support blocks are provided on the top of the mounting seat, the two groups of support blocks are symmetrically arranged, and a slide rail is provided on the top of each support block.

[0008] As a preferred embodiment of the present invention, the pressing and fixing assembly includes a first telescopic cylinder, which is located between two support blocks. A connecting plate is provided on the top of the telescopic rod of the first telescopic cylinder, and a limiting plate is provided on the connecting plate. The limiting plate is movably provided on the support block, and a sliding groove is provided at the bottom of the limiting plate corresponding to the position of the slide rail, and the slide rail is provided in the sliding groove.

[0009] As a preferred embodiment of the present invention, an installation chamber is provided in the installation seat, the installation chamber is located directly below the lower mold, a second telescopic cylinder is provided in the installation chamber, and a ejector plate is provided on the top of the telescopic rod of the second telescopic cylinder.

[0010] As a preferred embodiment of the present invention, a telescopic hole is provided in the middle of the inner portion of the lower mold, the telescopic rod of the second telescopic cylinder is movably arranged in the telescopic hole, a groove corresponding to the ejection plate is provided at the bottom of the heat-conducting inner core mold, and the ejection plate is fitted in the groove.

[0011] As a preferred embodiment of the present invention, an upper mold is provided at the bottom of the pressing plate at a position corresponding to the heat-conducting inner core mold, and glue injection holes are provided in the upper mold and the pressing plate.

[0012] As a preferred embodiment of the present invention, guide sleeves are provided on the four corners of the pressure plate, and several guide rods are respectively located in several guide sleeves.

[0013] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0014] 1. When there is residual glue that is difficult to clean in the corners or nooks of the heat-conducting inner core mold, the utility model can start heating by activating several heating strips in the lower mold, and use the heat-conducting inner core mold to transfer heat to melt the residual glue again. This design can effectively solve the problem of residual glue cleaning, improve the cleanliness of the mold, ensure the quality of the product produced next time, and reduce the difficulty and time cost of manual cleaning.

[0015] 2. The utility model raises the pressure plate and then starts the second telescopic cylinder to use the ejector plate to eject the product. The design of the ejector plate makes the product demoulding process more efficient, avoids damage to the product caused by manual demoulding, and improves the product yield.

[0016] 3. When the utility model is in production, the corresponding heat-conducting inner core mold is first selected and installed in the lower mold. The whole process is simple and fast, which is convenient for the operator to replace the mold according to different production needs, thereby improving the flexibility of production.

[0017] 4. The utility model simultaneously starts the two first telescopic cylinders to push the limit plate to move synchronously inward along the slide rail, thereby achieving rapid and accurate positioning of the heat-conducting inner core mold, ensuring the stability of the mold in the subsequent production process, and improving production accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a side sectional view of the entire utility model;

[0020] Figure 3 This is a schematic diagram of the lower mold structure of the present utility model;

[0021] Figure 4 This is a schematic diagram of the heat-conducting inner core mold structure of the present utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the pressing and fixing component of the present utility model.

[0023] Figure markings: mounting base 1, lower mold 2, chamber 200, heating strip 201, telescopic hole 202, support block 203, slide rail 204, heat-conducting inner core mold 3, slot 300, pressing and fixing assembly 4, first telescopic cylinder 400, connecting plate 401, limit plate 402, slide groove 403, mounting chamber 5, second telescopic cylinder 6, ejection plate 600, guide rod 7, ejection plate 8, pressure plate 9, upper mold 900, glue injection hole 901, guide sleeve 902, third telescopic cylinder 10. DETAILED DESCRIPTION

[0024] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0025] like Figure 1-Figure 5 As shown, the present invention proposes a sample making mold that is convenient for cleaning residual glue, which mainly includes a mounting base 1, a lower mold 2 is embedded in the middle position of the top of the mounting base 1, and a cavity 200 is opened inside the lower mold 2 for accommodating a detachable heat-conducting inner core mold 3;

[0026] Several heating strips 201 are evenly distributed on the inner wall of the chamber 200 to provide heating for the heat-conducting inner core mold 3 to remove residual glue in the mold. A pair of support blocks 203 are provided on each side of the lower mold 2. The support blocks 203 are fixed to the top of the mounting base 1 and are symmetrically distributed. A slide rail 204 is installed on the top of each support block 203.

[0027] Several guide rods 7 are also provided on the top of the mounting base 1. These guide rods 7 play a guiding and supporting role. The tops of the several guide rods 7 are commonly connected to a top plate 8. A third telescopic cylinder 10 is installed downwardly on the top of the top plate 8. After the telescopic rod of the third telescopic cylinder 10 passes through the top plate 8, the top of the telescopic rod is fixedly connected to a pressure plate 9. Guide sleeves 902 are provided on the four corners of the pressure plate 9. Several guide rods 7 are respectively located in the several guide sleeves 902, ensuring that the pressure plate 9 can move up and down stably under the guidance of the guide rods 7;

[0028] A pressing and fixing assembly 4 is symmetrically provided on both sides of the lower mold 2. Each pressing and fixing assembly 4 includes a first telescopic cylinder 400. The first telescopic cylinder 400 is located between the two support blocks 203. The top of the telescopic rod of the first telescopic cylinder 400 is connected to a connecting plate 401. A limit plate 402 is fixed on the connecting plate 401. The limit plate 402 is movably provided on the support block 203. A slide groove 403 is provided at the bottom of the limit plate 402 at a position corresponding to the slide rail 204. The slide rail 204 is provided in the slide groove 403, so that the limit plate 402 can move stably along the slide rail 204 under the push of the first telescopic cylinder 400, thereby accurately pressing and fixing the heat-conducting inner core mold 3.

[0029] An installation chamber 5 is provided in the installation base 1, and the installation chamber 5 is located directly below the lower mold 2. A second telescopic cylinder 6 is provided in the installation chamber 5, and a ejection plate 600 is provided on the top of the telescopic rod of the second telescopic cylinder 6. A telescopic hole 202 is provided in the middle of the interior of the lower mold 2, and the telescopic rod of the second telescopic cylinder 6 is movably arranged in the telescopic hole 202. A groove 300 corresponding to the ejection plate 600 is provided at the bottom of the thermal core mold 3, and the ejection plate 600 is fitted in the groove 300. When the product is formed, the second telescopic cylinder 6 can eject the product from the thermal core mold 3 through the ejection plate 600;

[0030] An upper mold 900 is provided at the bottom of the pressing plate 9 at a position corresponding to the heat-conducting inner core mold 3 . Glue injection holes 901 are also provided in the upper mold 900 and the pressing plate 9 for injecting melted glue into the heat-conducting inner core mold 3 .

[0031] When using this equipment for mold production, first, it is necessary to select the heat-conducting inner core mold 3 corresponding to the production and install it into the lower mold 2. Then, the two first telescopic cylinders 400 are started at the same time, so that they push the limit plates 402 to move synchronously inward along the slide rails 204 until one side of the two limit plates 402 is respectively placed on both sides of the top of the heat-conducting inner core mold 3, thereby accurately positioning the heat-conducting inner core mold 3. Then, the third telescopic cylinder 10 is started to drive the pressing plate 9 to slide downward as a whole until the upper mold 900 is tightly pressed on the heat-conducting inner core mold 3, ensuring the stability and sealing of the mold during the production process.

[0032] Then, slowly inject the melted glue from the glue injection hole 901 so that the glue can flow smoothly into the heat-conducting inner core mold 3 until it is completely filled. During the glue injection process, pay attention to controlling the flow rate and injection amount of the glue to avoid glue overflow or insufficient filling.

[0033] After the glue is completely injected, wait for it to cool and solidify. During the cooling and solidification process, ensure that the ambient temperature around the equipment is stable to avoid temperature fluctuations that affect product quality.

[0034] When the glue cools and solidifies, the pressing plate 9 can be raised. Then, the second telescopic cylinder 6 is started, and the ejector plate 600 is used to eject the formed product from the mold. During the ejection process, it is important to control the rising speed and force of the ejector plate 600 to avoid damage to the product.

[0035] When there is residual glue that is difficult to clean in the corners or crevices of the thermal core mold 3, you can start heating by activating several heating strips 201 in the lower mold 2. The heat generated by the heating strips 201 is transferred through the thermal core mold 3 to melt the residual glue again, making it easy to clean. Finally, use appropriate tools to clean out the melted residual glue to ensure the cleanliness of the thermal core mold 3 for next use.

[0036] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents of such scope and metes and bounds.

Claims

1. A sample preparation mold that is convenient for cleaning residual glue, comprising a mounting seat (1), wherein a lower mold (2) is embedded in the middle of the top of the mounting seat (1), characterized in that: A cavity (200) is provided in the lower mold (2), and a detachable heat-conducting inner core mold (3) is provided in the cavity (200). A pair of pressing and fixing components (4) are provided on the top of the mounting seat (1), and the pressing and fixing components (4) are symmetrically provided on both sides of the lower mold (2). A plurality of guide rods (7) are provided on the top of the mounting seat (1), and a top plate (8) is provided on the top of the plurality of guide rods (7). A third telescopic cylinder (10) is provided downward from the top of the top plate (8). After the telescopic rod of the third telescopic cylinder (10) passes through the top plate (8), a pressure plate (9) is provided on the top of the telescopic rod, and an upper mold (900) is provided at the bottom of the pressure plate (9).

2. A sample making mold that is easy to clean residual glue according to claim 1, characterized in that: Several heating strips (201) are provided on the inner wall of the chamber (200), and a pair of support blocks (203) are provided on each side of the lower mold (2). The support blocks (203) are provided on the top of the mounting seat (1). The two groups of support blocks (203) are symmetrically arranged, and a slide rail (204) is provided on the top of each support block (203).

3. A sample making mold that is easy to clean residual glue according to claim 2, characterized in that: The pressing and fixing assembly (4) comprises a first telescopic cylinder (400), the first telescopic cylinder (400) being located between two support blocks (203), a connecting plate (401) being provided at the top of the telescopic rod of the first telescopic cylinder (400), a limiting plate (402) being provided on the connecting plate (401), the limiting plate (402) being movably provided on the support block (203), a sliding groove (403) being provided at the bottom of the limiting plate (402) at a position corresponding to the slide rail (204), and the slide rail (204) being provided in the sliding groove (403).

4. The sample preparation mold for facilitating cleaning of residual adhesive according to claim 3, characterized in that: An installation chamber (5) is provided in the installation seat (1), and the installation chamber (5) is located directly below the lower mold (2). A second telescopic cylinder (6) is provided in the installation chamber (5), and a ejector plate (600) is provided at the top of the telescopic rod of the second telescopic cylinder (6).

5. The sample-making mold for facilitating cleaning of residual adhesive according to claim 4, characterized in that: A telescopic hole (202) is provided in the middle of the lower mold (2), and the telescopic rod of the second telescopic cylinder (6) is movably arranged in the telescopic hole (202). A groove (300) corresponding to the ejection plate (600) is provided at the bottom of the heat-conducting inner core mold (3), and the ejection plate (600) is fitted in the groove (300).

6. The sample-making mold for facilitating cleaning of residual adhesive according to claim 5, characterized in that: An upper mold (900) is provided at a position on the bottom of the pressing plate (9) corresponding to the heat-conducting inner core mold (3), and a glue injection hole (901) is provided in both the upper mold (900) and the pressing plate (9).

7. The sample-making mold for facilitating cleaning of residual adhesive according to claim 6, characterized in that: Guide sleeves (902) are provided on the four corners of the pressure plate (9), and the guide rods (7) are respectively located in the guide sleeves (902).