Explosion-proof device for chemical safety

By designing explosion-proof boxes and adjustment mechanisms, the flexibility and safety of chemical raw material storage are achieved, the problem of insufficient explosion-proofness of chemical raw material storage devices is solved, and the convenience and safety of operation are improved.

CN223315661UActive Publication Date: 2025-09-09SHANDONG JINSHI SAFETY TECH CONSULTING CO LTD
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Patent Information

Application Number
CN202422763306.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-09
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Existing chemical raw material storage devices lack explosion-proof capabilities, posing fire and explosion risks and affecting production and personnel safety.

Method used

An explosion-proof device was designed, which includes an explosion-proof box, a controllable explosion-proof door, a movable assembly rack and an adjustment mechanism. The motor drives the screw and guide rod to achieve precise position adjustment of the storage tank and precise control of the explosion-proof door. The support rod and universal wheel are combined to improve the stability and ease of operation of the device.

Benefits of technology

It improves the flexibility and safety of chemical raw material storage, reduces the risk of manual operation, ensures the safe storage and rapid response of chemical raw materials, and reduces the risk of explosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of chemical explosion prevention, and provides an explosion-proof device for chemical safety, which comprises a base plate, and an explosion-proof box is fixedly mounted at the top of the base plate; the opening and closing of the explosion-proof door can be controlled, and the explosion-proof door is arranged on the explosion-proof box; the movable assembly frame is arranged in the explosion-proof box; and the placing base is fixedly installed on the assembling frame, a plurality of storage tanks are arranged on the placing base, and the storage tanks are used for containing chemical raw materials. According to the anti-explosion device for chemical safety, the anti-explosion box, the anti-explosion door capable of being controlled to be opened and closed, the movable assembly frame, the adjusting mechanism of the movable assembly frame, the control mechanism and other key components are integrated, and the problem that in a traditional chemical raw material storage mode, the anti-explosion capacity is insufficient is effectively solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chemical explosion prevention, and in particular relates to an explosion prevention device for chemical safety. Background Art

[0002] In modern chemical production, the safe storage of raw materials is an important link to ensure the smooth progress of the production process and protect the safety of personnel. There are many types of chemical raw materials, covering inorganic raw materials such as acids, alkalis, salts and oxides, as well as organic raw materials such as aliphatic hydrocarbons, alicyclic hydrocarbons and aromatic hydrocarbons. These raw materials are often flammable, explosive, toxic or corrosive. Once leakage or accidents occur during storage, it is very easy to cause serious accidents such as fire and explosion, which will not only cause huge economic losses, but also seriously threaten the safety of people's lives and the ecological environment.

[0003] At present, the traditional storage method of chemical raw materials mainly relies on various types of storage tanks, such as carbon steel tanks, stainless steel tanks, fiberglass tanks, etc. Although these storage tanks take into account basic requirements such as corrosion resistance and pressure resistance in design and manufacturing, their explosion-proof capabilities are still insufficient when faced with the special properties of chemical raw materials. Therefore, in order to further improve the safety of chemical raw material storage, an explosion-proof device designed specifically for chemical safety is urgently needed. Utility Model Content

[0004] The utility model provides an explosion-proof device for chemical safety, aiming to solve the problem of insufficient explosion-proofness in current chemical raw material storage.

[0005] The utility model is achieved in this way: an explosion-proof device for chemical safety comprises: a base plate, an explosion-proof box is fixedly installed on the top of the base plate; an explosion-proof door that can be controlled to open and close, the explosion-proof door is arranged on the explosion-proof box; a movable assembly rack, the assembly rack is arranged in the explosion-proof box; a placement seat, the placement seat is fixedly installed on the assembly rack, a plurality of storage tanks are arranged on the placement seat, and the storage tanks are used to hold chemical raw materials; an adjustment mechanism for driving the assembly rack to move, the adjustment mechanism is arranged on the explosion-proof box; a control mechanism for regulating the opening and closing of the explosion-proof door, the control mechanism being arranged on the explosion-proof box.

[0006] Preferably, the adjustment mechanism includes: a first screw rotatably installed in the explosion-proof box, the first screw thread passing through the assembly frame; a first guide rod fixed in the explosion-proof box, the first guide rod passing through the assembly frame; a mounting shell fixed on the explosion-proof box; a motor arranged in the mounting shell, the output shaft of the motor and the first screw are respectively fixedly mounted with first bevel teeth and second bevel teeth, and the first bevel teeth are meshed with the second bevel teeth.

[0007] Preferably, the control mechanism includes: a second screw rotatably installed in the explosion-proof box; a threaded sleeve threadedly mounted on the second screw, one end of the threaded sleeve being fixedly connected to the explosion-proof door; a sleeve block fixed on the threaded sleeve; a second guide rod slidably mounted on the sleeve block, the second guide rod being fixedly connected to the inner wall of the explosion-proof box; an assembly block fixed on the explosion-proof box, a transmission shaft for transmission being rotatably installed on the assembly block; third and fourth bevel teeth fixedly mounted on the transmission shaft and the second screw, respectively, the third bevel teeth being meshed with the fourth bevel teeth; a gearbox fixed on the explosion-proof box, the output shaft of the gearbox being fixedly connected to the transmission shaft via a coupling, and the input shaft of the gearbox being fixedly connected to the output shaft of the motor via a coupling.

[0008] Preferably, a support rod is fixedly mounted on the explosion-proof door, and a universal wheel is fixedly mounted on the bottom end of the support rod.

[0009] Preferably, a limiting seat is symmetrically fixedly installed on the placement seat, and the limiting seat is used to limit the storage tank.

[0010] Preferably, support columns are symmetrically fixedly installed on the bottom of the base plate, and foot pads are fixedly installed on the bottom ends of the support columns.

[0011] Preferably, the explosion-proof box is provided with a detachable explosion-proof inspection panel, the explosion-proof inspection panel is provided with screws and a temperature and humidity detector, the screws are threadedly connected to the explosion-proof box, and the detection probe of the temperature and humidity detector extends into the explosion-proof box.

[0012] Compared with the related art, the explosion-proof device for chemical safety provided by the present invention has the following advantages:

[0013] Beneficial effects:

[0014] The precise position adjustment of the assembly rack and the storage tank thereon is achieved through the adjustment mechanism consisting of the first screw, the first guide rod and the motor. This design not only improves the flexibility of storage and material retrieval, but also speeds up the operation and reduces the risk and labor intensity of manual operation. The explosion-proof box is designed with sufficient internal space and good sealing to prevent external fire sources or chemicals from entering. At the same time, the explosion-proof door is precisely controlled by the control mechanism consisting of the second screw, the threaded sleeve, etc., to ensure that it can be quickly closed in an emergency to prevent the risk of explosion caused by excessive internal pressure. The introduction of the motor realizes the automation of the adjustment mechanism and the explosion-proof door control. The operator only needs to complete the complex operation process through simple control, which greatly improves the convenience and efficiency of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is a schematic diagram of the main structure of an explosion-proof device for chemical safety provided by the utility model;

[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the explosion-proof door after it is opened in the utility model;

[0018] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of part A shown in FIG;

[0019] Figure 5 It is a structural schematic diagram of the placement seat in the utility model.

[0020] Figure numerals: 1. base plate; 2. explosion-proof box; 3. explosion-proof door; 4. assembly frame; 5. placement seat; 6. storage tank; 7. first screw; 8. first guide rod; 9. mounting shell; 10. motor; 11. first bevel gear; 12. second bevel gear; 13. second screw; 14. threaded sleeve; 15. sleeve block; 16. second guide rod; 17. assembly block; 18. transmission shaft; 19. third bevel gear; 20. fourth bevel gear; 21. gearbox; 22. support rod; 23. universal wheel; 24. limit seat; 25. foot pad. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0022] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0023] The present invention provides an explosion-proof device for chemical safety. Figure 1-5As shown, the explosion-proof device for chemical safety includes: a base plate 1, with an explosion-proof box 2 fixedly mounted on the top of the base plate 1; an explosion-proof door 3 that can be controlled to open and close, and the explosion-proof door 3 is arranged on the explosion-proof box 2; a movable assembly rack 4, and the assembly rack 4 is arranged in the explosion-proof box 2; a placement seat 5, the placement seat 5 is fixedly mounted on the assembly rack 4, and a plurality of storage tanks 6 are arranged on the placement seat 5, and the storage tanks 6 are used to hold chemical raw materials; an adjustment mechanism for driving the assembly rack 4 to move, and the adjustment mechanism is arranged on the explosion-proof box 2; a control mechanism for regulating the opening and closing of the explosion-proof door 3, and the control mechanism is arranged on the explosion-proof box 2.

[0024] In this embodiment, the base plate 1 serves as the foundation of the entire device. The base plate 1 ensures the stability and structural integrity of the explosion-proof box, can bear the weight of the explosion-proof box 2 and the internal devices, and at the same time provides additional support during explosion prevention to reduce the impact of the impact on the ground; the explosion-proof box 2 is the core structure, and its internal space is large enough to accommodate the assembly rack 4 and the storage tank 6; the explosion-proof door 3 is used to seal the entrance of the explosion-proof box 2, has good sealing performance, prevents external fire sources or chemicals from entering, and at the same time, when the internal pressure is too high, it can safely release the pressure through the pressure relief pipe at the bottom; the assembly rack 4 can move freely inside the explosion-proof box 2, and the position of the storage tank 6 can be adjusted by the adjustment mechanism to enter and exit the explosion-proof box 2, which is convenient for the storage and management of chemicals. Its mobility improves the flexibility of storage and reduces the risk of manual operation; the placement seat 5 is fixedly installed on the assembly rack 4, used to carry the storage tank 6, and is designed with an anti-slip and fixed structure to ensure the safety of the storage tank during movement; the storage tank 6 is placed on the placement seat 5 to hold chemical raw materials.

[0025] In a further preferred embodiment of the present utility model, the adjusting mechanism includes: a first screw 7 rotatably mounted in the explosion-proof box 2, the first screw 7 threadedly passing through the assembly frame 4; a first guide rod 8 fixed in the explosion-proof box 2, the first guide rod 8 passing through the assembly frame 4; a mounting shell 9 fixed to the explosion-proof box 2; a motor 10 disposed in the mounting shell 9, the output shaft of the motor 10 and the first screw 7 are respectively fixedly mounted with first bevel teeth 11 and second bevel teeth 12, and the first bevel teeth 11 are meshed with the second bevel teeth 12.

[0026] In this embodiment, a first screw 7 is rotatably mounted within the explosion-proof box 2, and its threaded portion extends through the assembly frame 4. When the first screw 7 rotates, the assembly frame 4 moves axially along the first screw 7 due to the interaction of the threads. By rotating the first screw 7, the assembly frame 4 and the storage tank 6 thereon can be precisely adjusted in position, improving the flexibility of storage and retrieval. Furthermore, this mechanical transmission method is stable and reliable, capable of withstanding heavy loads. A first guide rod 8 is fixed within the explosion-proof box 2 and extends through the assembly frame 4. It serves as a guide for the movement of the assembly frame 4, ensuring that the assembly frame maintains linear motion during movement and preventing deviation or shaking. The introduction of the first guide rod 8 improves the smoothness and accuracy of the assembly frame's movement and reduces the safety risks that may be caused by deviation or shaking. It also shares some of the weight of the assembly frame and the storage tank thereon, reducing the load on the first screw 7. A mounting shell 9 is fixed to the explosion-proof box 2, providing a mounting platform for the motor 10 and other transmission components. It protects the internal components from the influence of the external environment, and also facilitates the maintenance and inspection of these components; the design of the mounting shell 9 improves the integration and compactness of the entire adjustment mechanism, making the entire device more beautiful and easy to manage. At the same time, it also improves the reliability and service life of the transmission components; the motor 10 is installed in the mounting shell 9, and its output shaft is connected to the first bevel gear 11 on the first screw 7 through a transmission device. When the motor is started, its output shaft will drive the first bevel gear 11 to rotate, and then drive the second bevel gear 12 and the first screw 7 to rotate through a meshing relationship; the introduction of the motor 10 realizes the automatic control of the adjustment mechanism, improving the convenience and efficiency of operation. At the same time, it also reduces the risk and labor intensity of manual operation; the first bevel gear 11 is fixed to the output shaft of the motor 10, and the second bevel gear 12 is fixed to the first screw 7. The two realize power transmission through a meshing relationship. When motor 10 is activated, first bevel gear 11 rotates second bevel gear 12, which in turn drives first screw 7 and assembly frame 4. By integrating components such as first screw 7, first guide rod 8, mounting housing 9, motor 10, first bevel gear 11, and second bevel gear 12, precise position adjustment of the assembly frame and the storage tank on it is achieved. This design not only increases the flexibility of storage and retrieval, but also enhances the safety and reliability of the entire device.

[0027] In a further preferred embodiment of the present invention, the control mechanism includes: a second screw 13 rotatably mounted in the explosion-proof box 2; a threaded sleeve 14 threadedly sleeved on the second screw 13, one end of the threaded sleeve 14 being fixedly connected to the explosion-proof door 3; a sleeve block 15 fixed on the threaded sleeve 14; a second guide rod 16 slidably mounted on the sleeve block 15, the second guide rod 16 being fixedly connected to the inner wall of the explosion-proof box 2; an assembly block 17 fixed on the explosion-proof box 2, a transmission shaft 18 for transmission being rotatably mounted on the assembly block 17; a third bevel gear 19 and a fourth bevel gear 20 fixedly mounted on the transmission shaft 18 and the second screw 13, respectively, the third bevel gear 19 being meshed with the fourth bevel gear 20; a gearbox 21 fixed on the explosion-proof box 2, the output shaft of the gearbox 21 being fixedly connected to the transmission shaft 18 via a coupling, and the input shaft of the gearbox 21 being fixedly connected to the output shaft of the motor 10 via a coupling.

[0028] In this embodiment, a second screw 13 is rotatably mounted within the explosion-proof housing 2, while a threaded sleeve 14 is sleeved onto the second screw 13, one end of which is fixedly connected to the explosion-proof vent 3. As the second screw 13 rotates, the interaction of the threads causes the threaded sleeve 14 to move the explosion-proof vent 3 axially along the second screw 13, thereby opening or closing the explosion-proof vent. This design makes control of the explosion-proof vent simple and straightforward. By controlling the rotational direction and speed of the second screw 13, the degree and speed of opening of the explosion-proof vent can be precisely controlled, improving operational flexibility and safety. A sleeve block 15 is fixed to the threaded sleeve 14, while a second guide rod 16 is slidably mounted on the sleeve block 15 and fixedly connected to the inner wall of the explosion-proof housing 2. This forms a stable guide system, ensuring that the threaded sleeve 14 maintains linear motion during movement, preventing deviation or shaking. An assembly block 17 is fixed to the explosion-proof housing 2, and a drive shaft 18 is rotatably mounted on the assembly block 17. The third bevel gear 19 and the fourth bevel gear 20 are respectively fixed to the transmission shaft 18 and the second screw 13, and achieve power transmission through a meshing relationship. When the motor 10 is started, the power is transmitted to the transmission shaft 18 through the adjustment of the gearbox 21, and then the second screw 13 is driven to rotate by the third bevel gear 19 and the fourth bevel gear 20. At the same time, the introduction of the gearbox 21 allows the power transmission to be adjusted as needed, improving the adaptability and flexibility of the control mechanism. By introducing the second screw 13, threaded sleeve 14, sleeve block 15, second guide rod 16, assembly block 17, transmission shaft 18, third bevel gear 19, fourth bevel gear 20 and gearbox 21 and other components, precise control of the explosion-proof door 3 is achieved.

[0029] In a further preferred embodiment of the present invention, a support rod 22 is fixedly mounted on the explosion-proof door 3 , and a universal wheel 23 is fixedly mounted on the bottom end of the support rod 22 .

[0030] In this embodiment, the explosion-proof vent 3 is newly designed with support rods 22 and universal wheels 23. This improvement is intended to further enhance the vent's ease of use and flexibility. The support rods 22 are fixed to the vent 3, ensuring stability and preventing wobbling when opened. The introduction of the support rods 22 significantly improves the vent's stability when open, reducing wobbling caused by the vent's own weight or external factors, thereby reducing safety risks.

[0031] In a further preferred embodiment of the present invention, a limiting seat 24 is symmetrically fixedly installed on the placement seat 5, and the limiting seat 24 is used to limit the storage tank 6.

[0032] In this embodiment, a symmetrically fixed limiting seat 24 is newly added to the placement seat 5 . The introduction of the limiting seat 24 significantly improves the stability of the storage tank 6 on the placement seat 5 .

[0033] In a further preferred embodiment of the present invention, support columns are symmetrically fixedly installed on the bottom of the base plate 1, and foot pads 25 are fixedly installed on the bottom ends of the support columns.

[0034] In this embodiment, the support columns are designed to be symmetrically fixed on the bottom of the base plate 1, and their number and position are carefully calculated to ensure that they can provide sufficient support force and disperse the overall weight of the device; the foot pads 25 are fixed to the bottom ends of the support columns. The anti-slip properties of the foot pads 25 also improve the stability of the device during placement, preventing sliding or tipping due to wet or uneven ground.

[0035] In a further preferred embodiment of the present invention, a detachable explosion-proof inspection panel is provided on the explosion-proof box 2, and screws and a temperature and humidity detector are provided on the explosion-proof inspection panel. The screws are threadedly connected to the explosion-proof box 2, and the detection probe of the temperature and humidity detector extends into the explosion-proof box 2.

[0036] In this embodiment, a detachable explosion-proof inspection panel is added to the explosion-proof box 2, and screws and temperature and humidity detectors are integrated on the inspection panel. This design not only facilitates the daily maintenance and inspection of the explosion-proof box, but also realizes real-time monitoring of the internal environment of the explosion-proof box, thereby improving the safety and reliability of the equipment.

[0037] To sum up, the precise position adjustment of the assembly frame 4 and the storage tank 6 thereon is achieved through the adjustment mechanism composed of the first screw 7, the first guide rod 8 and the motor 10. This design not only improves the flexibility of storage and material retrieval, but also speeds up the operation speed and reduces the risk and labor intensity of manual operation; the design of the explosion-proof box 2 has sufficient internal space and good sealing to prevent external fire sources or chemicals from entering. At the same time, the explosion-proof door 3 is precisely controlled by the control mechanism composed of the second screw 13, the threaded sleeve 14, etc., to ensure that it can be quickly closed in an emergency to prevent the risk of explosion caused by excessive internal pressure; the introduction of the motor 10 realizes the automation of the adjustment mechanism and the explosion-proof door control. The operator only needs to complete the complex operation process through simple control, which greatly improves the convenience and efficiency of the operation.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.

[0039] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. An explosion-proof device for chemical safety, characterized in that: include: A base plate, with an explosion-proof box fixedly mounted on the top of the base plate; An explosion-proof door that can be controlled to open and close, the explosion-proof door being arranged on the explosion-proof box; A movable assembly rack, the assembly rack being arranged in the explosion-proof box; A placement seat, the placement seat is fixedly mounted on the assembly frame, and a plurality of storage tanks are provided on the placement seat, and the storage tanks are used to hold chemical raw materials; The adjustment mechanism is used to drive the assembly rack to move. The adjustment mechanism is provided on the explosion-proof box and includes: Rotating a first screw installed in the explosion-proof box, wherein the first screw thread passes through the assembly frame; a first guide rod fixed in the explosion-proof box, the first guide rod passing through the assembly frame; A mounting shell fixed on the explosion-proof box; a motor disposed in the mounting housing; A control mechanism for regulating the opening and closing of the explosion-proof door is provided on the explosion-proof box and includes: Rotating a second screw installed in the explosion-proof box; a threaded sleeve threadedly sleeved on the second screw rod, one end of the threaded sleeve being fixedly connected to the explosion-proof door; A sleeve block fixed on the threaded sleeve; a second guide rod slidably mounted on the sleeve block, the second guide rod being fixedly connected to the inner wall of the explosion-proof box; An assembly block fixed on the explosion-proof box, wherein a transmission shaft for transmission is rotatably mounted on the assembly block; a third bevel gear and a fourth bevel gear fixedly mounted on the transmission shaft and the second screw respectively, the third bevel gear meshing with the fourth bevel gear; A gearbox fixed on the explosion-proof box.

2. The explosion-proof device for chemical safety according to claim 1, characterized in that A first bevel gear and a second bevel gear are fixedly mounted on the output shaft of the motor and the first screw rod, respectively, and the first bevel gear and the second bevel gear are meshed with each other.

3. The explosion-proof device for chemical safety according to claim 2, characterized in that: The output shaft of the gearbox is fixedly connected to the transmission shaft through a coupling, and the input shaft of the gearbox is fixedly connected to the output shaft of the motor through a coupling.

4. The explosion-proof device for chemical safety according to claim 1, characterized in that: A support rod is fixedly installed on the explosion-proof door, and a universal wheel is fixedly installed on the bottom end of the support rod.

5. The explosion-proof device for chemical safety according to claim 1, characterized in that: A limiting seat is symmetrically fixedly installed on the placement seat, and the limiting seat is used to limit the storage tank.

6. The explosion-proof device for chemical safety according to claim 1, characterized in that: The bottom of the base plate is symmetrically fixed with support columns, and the bottom ends of the support columns are fixed with foot pads.

7. The explosion-proof device for chemical safety according to claim 1, characterized in that: The explosion-proof box is provided with a detachable explosion-proof inspection panel, on which screws and a temperature and humidity detector are provided. The screws are threadedly connected to the explosion-proof box, and a detection probe of the temperature and humidity detector extends into the explosion-proof box.