Hammock supporting structure

By introducing a motor-driven pulley and drive shaft system into the hammock support structure, automatic movement of the hammock and rapid cooling of the cooling mechanism are achieved, solving the problem of the hammock's inability to move horizontally in the prior art, improving production efficiency and safety, and at the same time enhancing the density of the galvanized layer and the service life of the components.

CN223316761UActive Publication Date: 2025-09-09SHANGHAI JUFENG HOT GALVANIZING CO LTD
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Patent Information

Application Number
CN202422804872.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-09
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing hammock support structure cannot move horizontally, requiring additional moving equipment, increasing equipment costs and being inefficient.

Method used

A hammock support structure with a motor drive is designed to achieve automatic movement of the hammock through a pulley and drive shaft system, and is equipped with a cooling mechanism to accelerate the cooling of the steel components.

Benefits of technology

The automatic movement of the hammock is realized, which saves manpower, improves production efficiency, enhances safety, and improves the density of the galvanized layer and the service life of the components through rapid cooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of supporting structures, and discloses a hammock supporting structure which comprises a support and is characterized in that the left side of the top of the support is fixedly connected with a motor, the output end of the motor is fixedly connected with a second belt pulley, and the left side of the top of the support is rotationally connected with a power shaft; a first belt pulley is fixedly connected to the front side of the power shaft, the outer wall of the first belt pulley is in transmission connection with the outer wall of the second belt pulley through a transmission belt, a transmission shaft is rotationally connected to the right side of the top of the support, the power shaft is in transmission connection with the outer wall of the transmission shaft through a conveying belt, and a hammock is arranged at the top of the support. According to the automatic moving hammock, the automatic moving hammock moves away from the galvanizing pool, preparation is made for subsequent steel member galvanizing, the hammock does not need to be manually moved, manpower can be saved due to the automatic moving function, the galvanized steel member can be moved to a proper position through the automatic moving supporting structure, and safety in the using process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of supporting structures, in particular to a hammock supporting structure. Background Art

[0002] Hot-dip galvanizing is the process of lifting and lowering the rust-removed steel parts into molten zinc liquid at about 500 degrees Celsius, so that a zinc layer adheres to the surface of the steel components, thereby achieving the purpose of corrosion protection. It is the most basic and most economical and effective method for corrosion protection of steel materials. A hammock is fixed at the bottom of the lifting device, and a sling is installed at the bottom of the hammock. The steel parts are connected to the sling, and the lifting device provides power for lifting.

[0003] After hot-dip galvanizing, the steel bars need to be left to dry. Generally, after the lifting device lifts the hammock, the steel parts need to be left to dry above the zinc liquid pool, which makes it impossible to operate the next batch of workpieces for hot-dip galvanizing, which is inefficient. The hammock support structure can directly place the hammock on the structure to stop the steel parts after hot-dip galvanizing, leaving the position above the zinc liquid pool for the next batch of galvanizing. The hammock support structure provides conditions for the hot-dip galvanized steel components to stand and dry, and also leaves the position above the galvanizing pool free to prepare for the galvanizing of the next batch of steel components, thereby improving work efficiency.

[0004] The hammock support structure provides support conditions for the hammock through the support frame. After the galvanizing is completed, the hammock is lifted by a crane and placed on the hammock support structure through a horizontal moving device to cool down. The existing hammock support structure can only provide a simple support function and cannot move the hammock horizontally. If it needs to be moved, additional moving equipment is required, which increases the equipment cost and the operating efficiency is relatively low. It lacks its own horizontal moving equipment. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a hammock support structure, aiming to improve the problem in the prior art that the hammock cannot be moved horizontally and additional moving equipment is required if it needs to be moved, which increases the equipment cost.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a hammock support structure includes a bracket, a motor is fixedly connected to the top left side of the bracket, the output end of the motor is fixedly connected to pulley 2, the top left side of the bracket is rotatably connected to a power shaft, the front side of the power shaft is fixedly connected to pulley 1, the outer wall of pulley 1 and the outer wall of pulley 2 are connected by a transmission belt, the top right side of the bracket is rotatably connected to the transmission shaft, the outer walls of the power shaft and the transmission shaft are connected by a conveyor belt, a hammock is provided on the top of the bracket, the bottom of the hammock is evenly connected to a sling, and a cooling mechanism is provided on the top of the hammock, which is used to accelerate cooling.

[0007] The above technical solution: The support structure is composed of a sturdy bracket, ensuring the stability and durability of the entire structure. A motor is cleverly fixed to the upper left side of the bracket. Its output end is tightly connected to pulley two. The outer sides of pulleys one and two are connected by a transmission belt, forming an efficient power transmission chain. The drive shaft and power shaft are connected by a conveyor belt, ensuring the smooth operation of the hammock. The bottom of the hammock is evenly connected with slings to withstand different weights and provide a stable suspension effect. The cooling mechanism provides accelerated cooling for the hot-dip galvanized steel components.

[0008] As a further description of the above technical solution:

[0009] The cooling mechanism includes a water tank, the bottom of which is fixedly connected to the top of the hammock, water pumps are fixedly connected to the left and right sides of the water tank, the other end of the water pump is fixedly connected to a water outlet pipe, the outer wall of the water outlet pipe is fixedly connected to a water supply branch pipe, the outer wall of the water supply branch pipe is evenly fixedly connected to a vertical water supply pipe, and the bottom of the vertical water supply pipe is fixedly connected to an atomizing nozzle.

[0010] Through the above technical solution: the water tank is fixedly connected to the top of the hammock, ensuring the stability and safety of the structure. The water pump is responsible for delivering the cooling water in the water tank to various parts that need cooling. The outlet pipe ensures the smooth flow of cooling water. The vertical water pipe ensures that the coolant can be evenly distributed to various areas. The atomizing nozzle can atomize the cooling water into tiny water droplets, effectively absorbing the heat of the hot-dip galvanized steel components to achieve the purpose of cooling.

[0011] As a further description of the above technical solution:

[0012] A controller is fixedly connected to the right side of the bracket, and the controller is electrically connected to the motor and the water pump.

[0013] Through the above technical solution: the controller is responsible for coordinating the electrical connection between the motor and the water pump to ensure efficient and stable operation of the equipment.

[0014] As a further description of the above technical solution:

[0015] The bottom of the bracket is fixedly connected to a fixed floor, and the top of the fixed floor is fixedly connected to a triangular connecting piece.

[0016] Through the above technical solution: the floor is fixed to support the weight of the entire device and maintain its stability, and the triangular connector enhances the structural strength of the bracket.

[0017] As a further description of the above technical solution:

[0018] A fixing block is fixedly connected to the front side of the bracket, and a crossbeam is fixedly connected between two adjacent fixing blocks.

[0019] Through the above technical solution: the fixing block provides necessary support for the installation of the beam, the beam is used to hang the hook, and the stability is improved at the same time.

[0020] As a further description of the above technical solution:

[0021] The outer wall of the crossbeam is provided with a hook, and the bottom of the hook is fixedly connected with a chain.

[0022] Through the above technical solution: the lower end of the hook is fixedly connected to the chain, and the chain ensures safety and stability when hanging heavy objects.

[0023] As a further description of the above technical solution:

[0024] The chassis is fixedly connected between two adjacent brackets, and the top and the front and rear sides of the hammock are both fixedly connected to the suspension.

[0025] Through the above technical solution: the chassis is used to receive liquid dripping from the steel parts, and the hanging ensures the safety and stability of the hammock during use.

[0026] As a further description of the above technical solution:

[0027] The right side of the bracket is fixedly connected with a connecting rod, and the bottom of the bracket is threadedly connected with a bolt.

[0028] Through the above technical solution: the connecting rod ensures the strength of the structure, and the bolts ensure a firm connection with the ground.

[0029] The utility model has the following beneficial effects:

[0030] 1. In the utility model, the second pulley is driven to rotate, and the first pulley is driven to rotate through the transmission belt, so that the power shaft is connected through the transmission between the conveyor belt and the transmission shaft, and the hammock placed thereon is moved away from the galvanizing pool to prepare for the subsequent galvanizing of the steel components. There is no need to manually move the hammock, and the automatic moving function can save manpower. The automatically moving support structure can move the galvanized steel components to the appropriate position, thereby increasing safety during use.

[0031] 2. In the utility model, the water is transported to the atomizing nozzle through a vertical water pipe and then atomized and sprayed out by the atomizing nozzle, which can accelerate the cooling of the steel component, improve production efficiency, accelerate cooling, enhance the density and bonding strength of the galvanized layer, make the protective effect more lasting, extend the service life of the component, cool quickly, effectively control the temperature distribution, prevent stress concentration and deformation caused by uneven temperature, and ensure the structural stability of the component. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1This is a front perspective view of the bracket of the hammock support structure proposed by the present invention;

[0033] Figure 2 A left-side perspective view of the bracket of the hammock support structure proposed in the present invention;

[0034] Figure 3 A partial structural diagram of the bracket of the hammock support structure proposed in the present invention;

[0035] Figure 4 A diagram showing the partial structure of the bracket of the hammock support structure proposed in the present invention;

[0036] Figure 5 This is a schematic diagram of the partial structure of the cooling mechanism of the hammock support structure proposed in the present invention.

[0037] Legend:

[0038] 1. Bracket; 2. Cooling mechanism; 201. Water tank; 202. Water pump; 203. Water outlet pipe; 204. Water branch pipe; 205. Vertical water pipe; 206. Atomizing nozzle; 3. Motor; 4. Pulley 1; 5. Power shaft; 6. Transmission shaft; 7. Transmission belt; 8. Conveyor belt; 9. Pulley 2; 10. Crossbeam; 11. Hook; 12. Controller; 13. Fixed floor; 14. Triangular connector; 15. Bolt; 16. Connecting rod; 17. Chassis; 18. Hammock; 19. Suspension; 20. Lifting device; 21. Fixing block; 22. Chain. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Please see the attached Figure 1 , Attachment Figure 3 and attached Figure 4The utility model provides an embodiment: a hammock support structure, including a bracket 1, which ensures the stability and durability of the overall structure. The top left side of the bracket 1 is fixedly connected to a motor 3, and the output end of the motor 3 is fixedly connected to a pulley 2 9. The top left side of the bracket 1 is rotatably connected to a power shaft 5, and the front side of the power shaft 5 is fixedly connected to a pulley 1 4. The outer wall of the pulley 1 4 is connected to the outer wall of the pulley 2 9 by a transmission belt 7. The top right side of the bracket 1 is rotatably connected to a transmission shaft 6, and the outer walls of the power shaft 5 and the transmission shaft 6 are connected by a conveyor belt 8 to ensure the smooth operation of the hammock 18. A hammock 18 is provided on the top of the bracket 1, and a sling 20 is evenly connected to the bottom of the hammock 18 to bear different weights and provide a stable suspension effect. A cooling mechanism 2 is provided on the top of the hammock 18, and the cooling mechanism 2 is used to accelerate cooling.

[0041] Specifically, the support structure consists of a sturdy bracket 1, ensuring the stability and durability of the overall structure. A motor 3 is cleverly fixed to the upper left side of bracket 1, its output end tightly connected to pulley 2 9. Pulley 1 4 is connected to the outer side of pulley 2 9 via a transmission belt 7, forming an efficient power transmission chain. Drive shaft 6 and power shaft 5 are connected via a conveyor belt 8, ensuring the smooth operation of hammock 18. The bottom of hammock 18 is evenly connected with slings 20 to withstand different weights and provide a stable suspension effect. Cooling mechanism 2 provides accelerated cooling for hot-dip galvanized steel components.

[0042] Please see the attached Figure 2 and attached Figure 5 The cooling mechanism 2 includes a water tank 201, the bottom of which is fixedly connected to the top of the hammock 18, and a water pump 202 is fixedly connected to the left and right sides of the water tank 201. The water pump 202 is responsible for delivering the cooling water in the water tank 201 to various parts that need to be cooled. The other end of the water pump 202 is fixedly connected to a water outlet pipe 203, and the outer wall of the water outlet pipe 203 is fixedly connected to a water branch pipe 204. The outer wall of the water branch pipe 204 is evenly fixedly connected to a vertical water pipe 205, and the bottom of the vertical water pipe 205 is fixedly connected to an atomizing nozzle 206. The atomizing nozzle 206 can atomize the cooling water into tiny water droplets;

[0043] Specifically, the water tank 201 is fixedly connected to the top of the hammock 18 to ensure the stability and safety of the structure. The water pump 202 is responsible for delivering the cooling water in the water tank 201 to various parts that need cooling. The outlet pipe 203 ensures the smooth flow of cooling water. The vertical water pipe 205 ensures that the coolant can be evenly distributed to various areas. The atomizing nozzle 206 can atomize the cooling water into tiny water droplets, effectively absorbing the heat of the hot-dip galvanized steel components to achieve the purpose of cooling.

[0044] Please see the attached Figure 1 and attached Figure 2The right side of the bracket 1 is fixedly connected to a controller 12, which is electrically connected to the motor 3 and the water pump 202 to ensure efficient and stable operation of the equipment. The bottom of the bracket 1 is fixedly connected to a fixed floor 13, and the top of the fixed floor 13 is fixedly connected to a triangular connector 14, which enhances the structural strength of the bracket 1. The front side of the bracket 1 is fixedly connected to a fixed block 21, and a crossbeam 10 is fixedly connected between the two adjacent fixed blocks 21. The fixed block 21 provides necessary support for the installation of the crossbeam 10;

[0045] Specifically, the controller 12 is responsible for coordinating the electrical connection between the motor 3 and the water pump 202 to ensure efficient and stable operation of the equipment, fixing the floor 13 to support the weight of the entire device and maintain its stability, the triangular connector 14 enhances the structural strength of the bracket 1, and the fixing block 21 provides necessary support for the installation of the beam 10.

[0046] Please see the attached Figure 1 and attached Figure 3 The outer wall of the crossbeam 10 is provided with a hook 11, and the bottom of the hook 11 is fixedly connected to a chain 22. The chain 22 ensures safety and stability when hanging heavy objects. The two adjacent brackets 1 are fixedly connected to the chassis 17 for receiving liquid dripping from the steel parts. The top and rear sides of the hammock 18 are fixedly connected to the hanger 19. The hanger 19 ensures the safety and stability of the hammock 18 during use. The right side of the bracket 1 is fixedly connected to the connecting rod 16, and the bottom of the bracket 1 is threadedly connected to the bolt 15.

[0047] Specifically, the lower end of the hook 11 is fixedly connected to the chain 22, which ensures safety and stability when hanging heavy objects. The chassis 17 is used to receive liquid dripping from the steel parts. The hanging 19 ensures the safety and stability of the hammock 18 during use, and the connecting rod 16 ensures the strength of the structure.

[0048] Working principle: When the steel component needs to be left to dry after hot-dip galvanizing, the crane is used to hook the hanger 19 to lift the steel component from the galvanizing pool and move it to the bracket 1. The controller 12 is started to start the motor 3, which drives the pulley 2 9 to rotate, and drives the pulley 1 4 to rotate through the transmission belt 7. The power shaft 5 is connected to the transmission belt 8 and the transmission shaft 6 through the transmission. The hammock 18 placed on it is moved away from the galvanizing pool to prepare for the subsequent galvanizing of the steel component. There is no need to manually move the hammock 18. The automatic movement function can save manpower. The automatically moving support structure can move the galvanized steel component to the appropriate position, increasing safety during use.

[0049] In order to accelerate the cooling of the galvanized steel components, the water pump 202 is started to transport the water in the water tank 201 through the water outlet pipe 203 to the water supply branch 204, and then transported to the atomizing nozzle 206 through the vertical water supply pipe 205, and then atomized and sprayed out by the atomizing nozzle 206. This can accelerate the cooling of the steel components, improve production efficiency, accelerate cooling, enhance the density and bonding strength of the galvanized layer, make the protective effect more lasting, extend the service life of the components, cool quickly, effectively control the temperature distribution, prevent stress concentration and deformation caused by uneven temperature, and ensure the structural stability of the components.

[0050] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A hammock support structure comprising a bracket (1), characterized in that: The left side of the top of the bracket (1) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a pulley 2 (9), the left side of the top of the bracket (1) is rotatably connected to a power shaft (5), the front side of the power shaft (5) is fixedly connected to a pulley 1 (4), the outer wall of the pulley 1 (4) and the outer wall of the pulley 2 (9) are connected by a transmission belt (7), the right side of the top of the bracket (1) is rotatably connected to a transmission shaft (6), the outer walls of the power shaft (5) and the transmission shaft (6) are connected by a conveyor belt (8), a hammock (18) is provided on the top of the bracket (1), the bottom of the hammock (18) is evenly connected to a sling (20), and a cooling mechanism (2) is provided on the top of the hammock (18), and the cooling mechanism (2) is used to accelerate cooling.

2. The hammock support structure according to claim 1, characterized in that: The cooling mechanism (2) comprises a water tank (201), the bottom of the water tank (201) is fixedly connected to the top of the hammock (18), the left and right sides of the water tank (201) are fixedly connected to water pumps (202), the other end of the water pump (202) is fixedly connected to a water outlet pipe (203), the outer wall of the water outlet pipe (203) is fixedly connected to a water delivery branch pipe (204), the outer wall of the water delivery branch pipe (204) is evenly fixedly connected to a vertical water delivery pipe (205), and the bottom of the vertical water delivery pipe (205) is fixedly connected to an atomizing nozzle (206).

3. The hammock support structure according to claim 1, wherein: A controller (12) is fixedly connected to the right side of the bracket (1), and the controller (12) is electrically connected to the motor (3) and the water pump (202).

4. The hammock support structure according to claim 1, wherein: The bottom of the bracket (1) is fixedly connected to a fixed floor (13), and the top of the fixed floor (13) is fixedly connected to a triangular connecting piece (14).

5. The hammock support structure according to claim 1, wherein: A fixing block (21) is fixedly connected to the front side of the bracket (1), and a crossbeam (10) is fixedly connected between two adjacent fixing blocks (21).

6. The hammock support structure according to claim 5, characterized in that: The outer wall of the crossbeam (10) is provided with a hook (11), and the bottom of the hook (11) is fixedly connected to a chain (22).

7. The hammock support structure according to claim 1, wherein: The two adjacent brackets (1) are fixedly connected to a chassis (17), and the top and front and rear sides of the hammock (18) are both fixedly connected to a hanger (19).

8. The hammock support structure according to claim 1, wherein: The right side of the bracket (1) is fixedly connected to a connecting rod (16), and the bottom of the bracket (1) is threadedly connected to a bolt (15).