Movable infrared thermal imaging monitoring system

Through synchronous belt drive and universal joint structure, combined with drag chain design, the accuracy and stability issues of movable infrared thermal imagers are solved, which simplifies installation and reduces costs.

CN223318819UActive Publication Date: 2025-09-09ZHEJIANG DALI TECH
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Patent Information

Application Number
CN202422818708.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-09
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing mobile infrared thermal imagers have low accuracy and stability, and are complex and costly to install.

Method used

The synchronous belt drive system is adopted, combined with the universal joint structure and drag chain design to achieve the precise movement of the infrared thermal imager and the stable supply of the power line network.

Benefits of technology

The motion stability and accuracy of the infrared thermal imager are improved, the installation process is simplified, and the equipment cost is reduced.

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Abstract

The utility model relates to a movable infrared thermal imaging monitoring system, belongs to the technical field of monitoring, and solves the problems of low accuracy and stability of a movable infrared thermal imager in the prior art. The device comprises an infrared thermal imager, a moving unit and a control unit, the infrared thermal imager is arranged at the upper part of the moving unit and can move along with the moving unit; the control unit is used for controlling the movement of the moving unit and the lifting and angle adjustment of the infrared thermal imager; the moving unit comprises a track and a synchronous belt. According to the utility model, the transmission accuracy and stability of the movable infrared thermal imager are high, the installation is simple, and the cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of monitoring, in particular to a movable infrared thermal imaging monitoring system. Background Art

[0002] Domestic switchgear cabinets range in height from 1.9 to 2.6 meters. Multi-point temperature measurement is required to monitor the temperature of each device within the switchgear cabinet. This requires the installation of multiple infrared thermal imagers, which is complex, involves numerous wiring routes, and requires a large number of devices. Currently, portable infrared thermal imagers lack accuracy and stability, and are expensive. Utility Model Content

[0003] In view of the above analysis, the embodiment of the present utility model aims to provide a movable infrared thermal imaging monitoring system to solve the problem of low accuracy and stability of movable infrared thermal imagers.

[0004] The purpose of this utility model is mainly achieved through the following technical solutions:

[0005] A movable infrared thermal imaging monitoring system comprises an infrared thermal imager, a mobile unit and a control unit;

[0006] The infrared thermal imager is arranged on the upper part of the mobile unit and can move with the mobile unit; the control unit is used to control the movement of the mobile unit and the lifting and angle adjustment of the infrared thermal imager;

[0007] The moving unit includes a synchronous belt and a track.

[0008] Furthermore, the synchronous belt is arranged on one side of the track, and the length direction of the synchronous belt is the same as the length direction of the track.

[0009] Furthermore, the mobile unit further includes a synchronous pulley, which includes a driving wheel and a driven wheel. The driving wheel is arranged at one end close to the control unit; the driven wheel is arranged at one end away from the control unit.

[0010] Furthermore, the driving wheel is electrically connected to the control unit and can drive the synchronous belt to move under the control of the control unit.

[0011] Furthermore, it also includes an infrared thermal imager mounting plate, the infrared thermal imager is mounted on the infrared thermal imager mounting plate, the infrared thermal imager mounting plate is fixed to the synchronous belt, and the infrared thermal imager mounting plate can drive the infrared thermal imager to move with the synchronous belt.

[0012] Furthermore, the mobile unit also includes a drag chain, and the network cable and power cable of the infrared thermal imager are fixed inside the drag chain.

[0013] Furthermore, a drag chain mounting plate is provided at the lower portion of the drag chain, and the drag chain mounting plate is provided on the other side of the track; the drag chain can move on the drag chain mounting plate.

[0014] Furthermore, one end of the drag chain is fixed to the drag chain mounting plate, and the other end is fixed to the thermal imager mounting plate.

[0015] Furthermore, the infrared thermal imager includes a lens, a housing and an adjustment structure; the lens is fixed above the housing.

[0016] Furthermore, the adjustment structure includes a rotating shaft, a universal joint and a universal joint adjustment knob; one end of the rotating shaft is connected to the shell, and the other end of the rotating shaft is connected to the universal joint; the universal joint can drive the rotating shaft to adjust multiple angles; the universal joint adjustment knob is used to fix the universal joint.

[0017] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:

[0018] (1) Compared to the prior art, the infrared thermal imager of this embodiment is driven by a synchronous belt. The teeth of the synchronous belt and the tooth grooves of the pulley always maintain a constant relative position during the meshing process, ensuring the stability and accuracy of the transmission. Compared to guide rails and other motion methods, synchronous belts have low manufacturing costs, light weight, simple structure, and can ensure the stability and accuracy of the transmission.

[0019] (2) The mobile unit is provided with a drag chain, inside which the power cord and network cable of the infrared thermal imager are fixed. One end of the drag chain is fixed, and the other end moves with the infrared thermal imager to provide the infrared thermal imager with the power supply and network required in real time.

[0020] (3) The infrared thermal imager also includes an adjustment structure of a universal joint structure, which can drive the shell and lens to adjust 360° to monitor multiple positions of the cabinet.

[0021] In the present invention, the above-mentioned technical solutions can be combined with each other to achieve more preferred combinations. Other features and advantages of the present invention will be described in the following content, and some advantages will become apparent from the description or be understood through practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the contents particularly pointed out in the text and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are only used for the purpose of illustrating specific embodiments and are not to be considered as limiting the present invention. Throughout the accompanying drawings, the same reference symbols denote the same components.

[0023] Figure 1A schematic structural diagram of a movable infrared thermal imaging monitoring system according to a specific embodiment;

[0024] Figure 2 A schematic structural diagram of a camera of an infrared thermal imager according to a specific embodiment;

[0025] Figure 3 It is a structural schematic diagram of the adjustment structure of the infrared thermal imager of a specific embodiment;

[0026] Figure 4 It is a structural diagram of a drag chain according to a specific embodiment;

[0027] Figure 5 It is a structural schematic diagram of a synchronous pulley in a specific embodiment;

[0028] Figure 6 Schematic diagram of the structure of a control unit of a specific embodiment.

[0029] Reference numerals:

[0030] 1-Infrared thermal imager, 101-Lens, 102-Casing, 103-Output line waterproof connector, 104-Adjustment structure, 1041-Adapter block, 1042-Shaft, 1043-Universal joint, 1044-Universal joint base, 1045-Adjustment button, 2-Mobile unit, 201-Timing belt, 2011-Timing pulley, 202-Drag chain, 2021-Drag chain mounting plate, 203-Rail, 3-Control unit, 301-Control base, 302-Control power supply, 303-Control board, 304-Stepping motor, 305-Fixed plate fixing bracket, 4-Limiter, 5-Mobile unit support, 501-Mobile unit fixing plate, 6-Infrared thermal imager mounting plate. DETAILED DESCRIPTION

[0031] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present invention and are used together with the embodiments of the present invention to illustrate the principles of the present invention, and are not used to limit the scope of the present invention.

[0032] A specific embodiment of the present invention is as follows Figure 1 As shown, a movable infrared thermal imaging monitoring system is disclosed, which includes an infrared thermal imager 1, a mobile unit 2 and a control unit 3.

[0033] The infrared thermal imager 1 is arranged on the upper part of the mobile unit 2 through the infrared thermal imager mounting plate 6 and can move with the mobile unit 2. The control unit 3 is used to control the movement of the mobile unit 2 and the lifting and angle adjustment of the infrared thermal imager 1.

[0034] like Figure 2As shown, the infrared thermal imager 1 includes a lens 101 , an upper housing 102 , an output line waterproof connector 103 and an adjustment structure 104 .

[0035] The lens 101 of the infrared thermal imager 1 is fixed on the top of the housing 102 and can rotate with the housing 102. A waterproof connector for installing the output network cable and power cable is set on one side of the housing 102, and an adjustment structure 104 is set below the housing 102.

[0036] like Figure 3 As shown, the adjustment structure 104 includes an adapter block 1041 , a rotating shaft 1042 , a universal joint 1043 , a universal joint base 1044 and an adjustment knob 1045 .

[0037] One end of the rotating shaft 1042 has a flange, which is connected to the shell 102. The rotation of the rotating shaft 1042 can drive the shell 102 to rotate. The other end of the rotating shaft 1042 is connected to the universal joint 1043. The universal joint 1043 is a spherical structure, which is used to adjust the rotation angle of the shell 102. The universal joint 1043 is installed in the universal joint base 1044 and can rotate in the universal joint base 1044. An adjustment button 1045 is installed on one side of the universal joint base 1044. The adjustment button 1045 has a rod. The outside of the rod is threaded and can be screwed inward into the universal joint base 1044. The end abuts against the universal joint 1043, so that the universal joint 1043 is fixed. The rod is screwed outward, and the end of the rod leaves the universal joint 1043, and the universal joint 1043 can rotate.

[0038] The adapter block 1041 is disposed between the housing 102 and the flange of the rotating shaft 1042 . A threaded hole is provided inside the adapter block 1041 for adapting to thread conversion of infrared thermal imagers 1 of various specifications.

[0039] The adjustment structure 104 of the universal joint 1043 of the infrared thermal imager 1 can drive the housing 102 and the lens 101 to adjust 360 degrees to monitor multiple positions of the cabinet.

[0040] The output line waterproof connector 103 of the infrared thermal imager 1 is provided on one side of the housing 102 and is electrically connected to the control board 303 .

[0041] like Figure 4 As shown, the mobile unit 2 includes a track 203, a drag chain 202, and a timing belt 201. The track 203 provides support and guidance for the entire mobile unit 2, ensuring that the infrared thermal imager 1 can move in a predetermined direction. The control unit 3 is mounted on one end of the track 203, and the other end is mounted on the mobile unit support plate 5 and secured by the mobile unit fixing plate 501.

[0042] like Figure 5As shown, a synchronous belt 201 is installed on one side of a track 203, with its length aligned with that of the track 203. The synchronous belt 201 is mounted on pulleys 2011 at both ends of the track 203 and moves as the pulleys 2011 rotate. The side of the synchronous belt 201 that contacts the pulleys 2011 is equipped with teeth, and the pulleys 2011 have corresponding tooth grooves that mesh with the synchronous belt 201. The synchronous pulley 2011 at one end near the control unit 3 is the driving pulley, while the synchronous pulley 2011 at the other end is the driven pulley. Driven by the control unit 3, the tooth grooves of the driving pulley mesh with the teeth of the synchronous belt 201. When the driving pulley rotates, the interaction between the tooth grooves and the teeth transmits power to the synchronous belt 201. While transmitting power, the synchronous belt 201 also rotates the tooth grooves of the driven pulley, thereby driving the driven pulley as well.

[0043] A limiter 4 is provided on one side of the synchronous belt 201 for limiting the movement of the infrared thermal imager 1 .

[0044] Compared to existing technologies, the infrared thermal imager 1 of this embodiment is driven by a timing belt 201. The teeth of the timing belt 201 and the tooth grooves of the pulley maintain a constant relative position during engagement, ensuring stable and accurate transmission. Compared to guide rails and other motion methods, the timing belt 201 offers low manufacturing costs, light weight, and a simple structure, while still ensuring stable and accurate transmission.

[0045] The infrared thermal imager 1's network and power cables are secured within a drag chain 202. One end of the drag chain 202 is secured to the drag chain mounting plate 2021, and the other end is secured to the infrared thermal imager mounting plate 6. When the drive wheel rotates, the synchronous pulley 2011 transmits power to the synchronous belt 201, causing the synchronous belt 201 to move, simultaneously driving the infrared thermal imager mounting plate 6. Because the infrared thermal imager mounting plate 6 and one end of the drag chain 202 are fixed, when the infrared thermal imager mounting plate 6 moves, the drag chain 202, carrying the network and power cables of the infrared thermal imager 1, moves along with the infrared thermal imager mounting plate 6, providing the infrared thermal imager 1 with the required power and network.

[0046] like Figure 6 As shown, the control unit 3 includes a control base 301, a control power supply 302, a control board 303, a stepping motor 304, a fixing bracket 305 and a control unit housing.

[0047] The control base 301 is fixed on the guide rail by screws, the control power supply 302 and the control board 303 are fixed on the fixing bracket 305, and the fixing bracket 305 and the stepping motor 304 are installed on the fixing bottom plate.

[0048] After the control board 303 receives the position command from the infrared thermal imager 1, the control board 303 controls the stepper motor 304 to rotate and samples the code value of the stepper motor 304. When the code value of the stepper motor 304 is consistent with the received position value, the control board 303 controls the stepper motor 304 to stop moving.

[0049] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed in the present invention should be covered by the protection scope of the present invention.

Claims

1. A mobile infrared thermal imaging monitoring system, characterized in that: It comprises an infrared thermal imager (1), a mobile unit (2) and a control unit (3); The infrared thermal imager (1) is arranged on the upper part of the mobile unit (2) and can move along with the mobile unit (2); the control unit (3) is used to control the movement of the mobile unit (2) and the lifting and angle adjustment of the infrared thermal imager (1); The moving unit (2) comprises a synchronous belt (201) and a track (203).

2. The mobile infrared thermal imaging monitoring system according to claim 1, characterized in that: The synchronous belt (201) is arranged on one side of the track (203), and the length direction of the synchronous belt (201) is the same as the length direction of the track (203).

3. The mobile infrared thermal imaging monitoring system according to claim 1, characterized in that: The mobile unit (2) further comprises a synchronous pulley (2011), the synchronous pulley (2011) comprising a driving wheel and a driven wheel, the driving wheel being arranged at an end close to the control unit (3); and the driven wheel being arranged at an end away from the control unit (3).

4. The mobile infrared thermal imaging monitoring system according to claim 3, characterized in that: The driving wheel is electrically connected to the control unit (3) and can drive the synchronous belt (201) to move under the control of the control unit (3).

5. The mobile infrared thermal imaging monitoring system according to claim 1, characterized in that: It also includes an infrared thermal imager mounting plate (6), the infrared thermal imager (1) is mounted on the infrared thermal imager mounting plate (6), the infrared thermal imager mounting plate (6) is fixed to the synchronous belt (201), and the infrared thermal imager mounting plate (6) can drive the infrared thermal imager (1) to move along with the synchronous belt (201).

6. The mobile infrared thermal imaging monitoring system according to claim 5, characterized in that: The mobile unit (2) further comprises a drag chain (202), wherein the network cable and power cable of the infrared thermal imager (1) are fixed inside the drag chain (202).

7. The mobile infrared thermal imaging monitoring system according to claim 6, characterized in that: A drag chain mounting plate (2021) is provided at the lower portion of the drag chain (202), and the drag chain mounting plate (2021) is provided on the other side of the track (203); the drag chain (202) is capable of moving on the drag chain mounting plate (2021).

8. The mobile infrared thermal imaging monitoring system according to claim 7, characterized in that: One end of the drag chain (202) is fixed to the drag chain mounting plate (2021), and the other end is fixed to the infrared thermal imager mounting plate (6).

9. The mobile infrared thermal imaging monitoring system according to claim 1, characterized in that: The infrared thermal imager (1) comprises a lens (101), a housing (102) and an adjustment structure (104); the lens (101) is fixed above the housing (102).

10. The mobile infrared thermal imaging monitoring system according to claim 9, characterized in that: The adjustment structure (104) comprises a rotating shaft (1042), a universal joint (1043) and an adjustment knob (1045); one end of the rotating shaft (1042) is connected to the housing (102), and the other end of the rotating shaft (1042) is connected to the universal joint (1043); the universal joint (1043) can drive the rotating shaft (1042) to perform multi-angle adjustment; and the adjustment knob (1045) is used to fix the universal joint (1043).