Improved weld ultrasonic array oblique incidence longitudinal wave test block

By designing an improved weld ultrasonic array oblique-incident longitudinal wave test block with meshing connection between a rotating disk and a long rotating rod, the problem of inconvenience in fine-tuning the test block's inclination is solved, and the accuracy and stability of ultrasonic testing are achieved.

CN223320364UActive Publication Date: 2025-09-09ZHEJIANG URT TEST TECH CO LTD
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Patent Information

Application Number
CN202422534368.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-09
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing weld ultrasonic array oblique incident longitudinal wave test block is inconvenient to fine-tune the inclination of the test block during testing, resulting in inaccurate testing.

Method used

An improved weld ultrasonic array oblique-incident longitudinal wave test block was designed. The fine adjustment and positioning of the ultrasonic inspection test block were achieved through the cooperation of a rotating disk and a long rotating rod. The stability and accurate positioning of the test block were ensured by the tooth-roller meshing connection and the limit structure.

Benefits of technology

It realizes convenient fine adjustment of ultrasonic testing blocks, improves the accuracy and stability of detection, and is suitable for ultrasonic oblique incidence detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an improved weld ultrasonic array oblique incidence longitudinal wave test block which comprises a base, fixed side frames are fixedly connected to two sides of the top of the base, an adjusting clamping seat is arranged between the two fixed side frames, an ultrasonic detection test block is clamped in the middle of the adjusting clamping seat, and a plurality of test block holes are formed in the surface of the ultrasonic detection test block. The two sides of the adjusting clamping base are connected with rotating shafts, the adjusting clamping base is rotationally connected with the fixed side frame through the rotating shafts, the bottom of the fixed side frame is rotationally connected with a long rotating rod, a first tooth roller is installed in the middle of the long rotating rod, a second tooth roller is installed at the bottom of the adjusting clamping base, one end of the long rotating rod is fixedly connected with a rotating disc, and one side of the rotating disc is connected with an angle block. According to the improved weld ultrasonic array oblique incidence longitudinal wave test block disclosed by the utility model, the whole test block is conveniently and finely adjusted, so that the test block is conveniently matched with ultrasonic oblique incidence detection, and the test accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the field of ultrasonic testing blocks, in particular to an improved weld ultrasonic array oblique-incident longitudinal wave test block. Background Art

[0002] At present, non-destructive testing of welds is an important means to ensure the safety of welded structures. Ultrasonic testing, as a major method of non-destructive testing of welds, is widely used due to its non-destructiveness, high precision and wide applicability. The ultrasonic array oblique-incidence longitudinal wave test block is a test block used for ultrasonic testing, which is mainly used to test and calibrate the performance of ultrasonic testing equipment and probes. This test block uses oblique incidence to allow longitudinal waves to enter the workpiece at a certain angle, thereby evaluating the detection capability of the equipment and the performance of the probe. The existing weld ultrasonic array oblique-incidence longitudinal wave test block is usually a metal block. It is inconvenient to fine-tune the tilt of the test block during testing, which will lead to inaccurate tests. Utility Model Content

[0003] The purpose of the present utility model is to provide an improved weld ultrasonic array oblique incident longitudinal wave test block to solve the problem proposed in the above background technology that the existing weld ultrasonic array oblique incident longitudinal wave test block is usually a metal block, which makes it inconvenient to fine-tune the tilt of the test block during testing, thereby leading to inaccurate testing.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: an improved weld ultrasonic array oblique-incident longitudinal wave test block, comprising a base, fixed side frames are fixedly connected to both sides of the top of the base, an adjustment card is provided between the two fixed side frames, an ultrasonic test block is clamped in the middle of the adjustment card, a surface of the ultrasonic test block is provided with a plurality of test block holes, a rotating shaft is connected to both sides of the adjustment card, the adjustment card is rotatably connected to the fixed side frame through the rotating shaft, a long rotating rod is rotatably connected to the bottom of the fixed side frame, a first gear roller is installed in the middle of the long rotating rod, a second gear roller is installed at the bottom of the adjustment card, the first gear roller is meshed with the second gear roller, the rotating disk rotates the long rotating rod, and the long rotating rod rotates while the first gear roller in the middle rotates, and the rotation of the first gear roller causes the second gear roller to rotate, thereby causing the bottom of the adjustment card to move, thereby causing the ultrasonic test block to slightly tilt to a certain position, one end of the long rotating rod is fixedly connected to the rotating disk, one side of the rotating disk is connected to the angle block, and the middle part of the angle block is threadedly connected with a fixing bolt.

[0005] Preferably, the adjustment card seat matches the ultrasonic detection test block, and a rubber pad is connected to the inner side of the adjustment card seat, which improves the sealing performance of the connection between the adjustment card seat and the ultrasonic detection test block.

[0006] Preferably, the corners of the base are fixedly connected with a fixing plate, the middle part of the fixing plate is threadedly connected with a limiting bolt, the bottom of the limiting bolt is connected to a limiting pressure plate, the bottom of the limiting pressure plate is installed with a limiting suction cup, and the top of the limiting bolt is fixedly connected with a torsion rod, which facilitates the rotation of the limiting bolt.

[0007] Preferably, the length of the first tooth roller matches the length of the second tooth roller, and the top of the second tooth roller is connected to the bottom of the adjustment seat.

[0008] Preferably, a plurality of positioning holes are provided on the surface of the fixed side frame, the fixing bolts are threadedly connected to the positioning holes, a handle is fixedly connected to the surface of the rotating disk for facilitating the rotation of the long rotating rod, and the two ends of the long rotating rod are rotatably connected to the bottom of the two fixed side frames respectively, and the rotating disk facilitates the rotation of the long rotating rod, thereby causing the first gear roller to rotate.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] When the ultrasonic detection test block is in the middle of the adjustment card seat and the angle of the ultrasonic detection test block needs to be slightly adjusted, the long rotating rod can be rotated by the rotating disk. When the long rotating rod rotates, the first gear roller in the middle can be rotated. The rotation of the first gear roller causes the second gear roller to rotate, thereby moving the bottom of the adjustment card seat, thereby making the ultrasonic detection test block slightly tilted to a certain position, and then connecting the corresponding positioning holes by rotating the fixing bolts to complete the limiting of the rotating disk, thereby preventing the ultrasonic detection test block and the adjustment card seat from swinging, and the entire test block is convenient for fine-tuning to cooperate with ultrasonic oblique incidence detection. It is easy to use and facilitates the positioning of the test block after fine-tuning, thereby improving the test accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the utility model;

[0012] Figure 2 This is a diagram of the bottom connection structure of the adjustment base of the utility model;

[0013] Figure 3 This is an enlarged structural diagram of the utility model A;

[0014] Figure 4 This is a bottom structural diagram of the limiting pressure plate of the utility model.

[0015] In the figure: 1. Base; 2. Fixed side frame; 3. Adjustment bracket; 4. Rotating shaft; 5. Ultrasonic test block; 6. Test block hole; 7. Fixing plate; 8. Limit bolt; 9. Limit pressure plate; 10. Long rotating rod; 11. First gear roller; 12. Second gear roller; 13. Rotating disk; 14. Handle; 15. Corner block; 16. Fixing bolt; 17. Positioning hole; 18. Torsion bar; 19. Rubber pad; 20. Limit suction cup. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figure 1-4 The utility model provides an improved weld ultrasonic array oblique-incident longitudinal wave test block, comprising a base 1, both sides of the top of the base 1 are fixedly connected to fixed side frames 2, an adjustment card seat 3 is provided between the two fixed side frames 2, an ultrasonic detection test block 5 is clamped in the middle of the adjustment card seat 3, a plurality of test block holes 6 are provided on the surface of the ultrasonic detection test block 5, both sides of the adjustment card seat 3 are connected to the rotating shaft 4, the adjustment card seat 3 is rotatably connected to the fixed side frame 2 through the rotating shaft 4, the bottom of the fixed side frame 2 is rotatably connected to a long rotating rod 10, a first gear roller 11 is installed in the middle of the long rotating rod 10, a second gear roller 12 is installed at the bottom of the adjustment card seat 3, the first gear roller 11 is meshed with the second gear roller 12, one end of the long rotating rod 10 is fixedly connected to a rotating disk 13, one side of the rotating disk 13 is connected to an angle block 15, and the middle part of the angle block 15 is threadedly connected to a fixing bolt 16;

[0018] In this embodiment, when it is necessary to slightly adjust the angle of the ultrasonic detection test block 5, the long rotating rod 10 can be rotated by the rotating disk 13. When the long rotating rod 10 rotates, the first tooth roller 11 in the middle can be rotated. The rotation of the first tooth roller 11 causes the second tooth roller 12 to rotate, thereby causing the bottom of the adjustment seat 3 to move, thereby causing the ultrasonic detection test block 5 to be slightly tilted to a certain position.

[0019] See Figure 1-4, the adjustment base 3 is matched with the ultrasonic detection test block 5, the inner side of the adjustment base 3 is connected with a rubber pad 19, the corners of the base 1 are fixedly connected with a fixing plate 7, the middle part of the fixing plate 7 is threadedly connected with a limiting bolt 8, the bottom of the limiting bolt 8 is connected to a limiting pressure plate 9, and a limiting suction cup 20 is installed at the bottom of the limiting pressure plate 9. The top of the limiting bolt 8 is fixedly connected with a torsion bar 18. Before conducting the detection test in this embodiment, the limiting pressure plate 9 can be pressed down by rotating the limiting bolt 8 to press the limiting pressure plate 9 on the table where the entire device is placed. The limiting suction cup 20 at the bottom of the limiting pressure plate 9 can absorb and stabilize the corners of the base 1, improve the stability of the bottom, and reduce the displacement of the device.

[0020] See Figure 1-4 The length of the first gear roller 11 matches the length of the second gear roller 12. The top of the second gear roller 12 is connected to the bottom of the adjustment base 3. A plurality of positioning holes 17 are provided on the surface of the fixed side frame 2. The fixing bolts 16 are threadedly connected to the positioning holes 17. A handle 14 for facilitating the rotation of the long rotating rod 10 is fixedly connected to the surface of the rotating disk 13. The two ends of the long rotating rod 10 are rotatably connected to the bottom of the two fixed side frames 2 respectively.

[0021] In this embodiment, by rotating the fixing bolts 16 to connect the corresponding positioning holes 17 , the rotation disk 13 can be limited, thereby preventing the ultrasonic testing block 5 and the adjustment holder 3 from swinging.

[0022] When used specifically, the utility model provides an improved weld ultrasonic array oblique incident longitudinal wave test block, the ultrasonic detection test block 5 is stuck in the middle of the adjustment card seat 3, and the ultrasonic detection test block 5 is removable and replaceable. When the ultrasonic detection test block 5 is in the middle of the adjustment card seat 3, when it is necessary to slightly adjust the angle of the ultrasonic detection test block 5, the long rotating rod 10 can be rotated by the rotating disk 13. When the long rotating rod 10 rotates, the first gear roller 11 in the middle can be rotated. The rotation of the first gear roller 11 causes the second gear roller 12 to rotate, thereby causing the bottom of the adjustment card seat 3 to move, thereby enabling the ultrasonic detection test block 5 to slightly tilt to a certain position, and then the corresponding positioning hole 17 is connected by rotating the fixing bolt 16, which can complete the limiting of the rotating disk 13, thereby preventing the ultrasonic detection test block 5 and the adjustment card seat 3 from swinging, facilitating the weld ultrasonic array oblique incident longitudinal wave detection, and the entire test block is convenient for fine-tuning to cooperate with ultrasonic oblique incidence detection, easy to use, and convenient for positioning the test block after fine-tuning, thereby improving the test accuracy.

[0023] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An improved weld ultrasonic array oblique incident longitudinal wave test block, comprising a base (1), characterized in that: Both sides of the top of the base (1) are fixedly connected to fixed side frames (2), an adjustment card seat (3) is provided between the two fixed side frames (2), an ultrasonic test block (5) is clamped in the middle of the adjustment card seat (3), and a plurality of test block holes (6) are provided on the surface of the ultrasonic test block (5), and both sides of the adjustment card seat (3) are connected to a rotating shaft (4), and the adjustment card seat (3) is rotatably connected to the fixed side frame (2) through the rotating shaft (4). The fixed side frame (2) The bottom of the adjusting seat (3) is rotatably connected to a long rotating rod (10), the middle of the long rotating rod (10) is installed with a first tooth roller (11), the bottom of the adjusting seat (3) is installed with a second tooth roller (12), the first tooth roller (11) is meshed with the second tooth roller (12), one end of the long rotating rod (10) is fixedly connected to a rotating disk (13), one side of the rotating disk (13) is connected to a corner block (15), and the middle of the corner block (15) is threadedly connected to a fixing bolt (16).

2. The improved weld ultrasonic array oblique-incidence longitudinal wave test block according to claim 1, characterized in that: The adjustment card seat (3) matches the ultrasonic detection test block (5), and the inner side of the adjustment card seat (3) is connected to a rubber pad (19).

3. The improved weld ultrasonic array oblique-incidence longitudinal wave test block according to claim 1, characterized in that: The corners of the base (1) are fixedly connected with a fixing plate (7), the middle of the fixing plate (7) is threadedly connected with a limiting bolt (8), the bottom of the limiting bolt (8) is connected with a limiting pressure plate (9), the bottom of the limiting pressure plate (9) is installed with a limiting suction cup (20), and the top of the limiting bolt (8) is fixedly connected with a torsion bar (18).

4. The improved weld ultrasonic array oblique-incidence longitudinal wave test block according to claim 1, characterized in that: The length of the first toothed roller (11) matches the length of the second toothed roller (12), and the top of the second toothed roller (12) is connected to the bottom of the adjustment seat (3).

5. The improved weld ultrasonic array oblique-incidence longitudinal wave test block according to claim 1, characterized in that: A plurality of positioning holes (17) are provided on the surface of the fixed side frame (2), and the fixing bolts (16) are threadedly connected to the positioning holes (17).

6. The improved weld ultrasonic array oblique-incidence longitudinal wave test block according to claim 1, characterized in that: A handle (14) for facilitating the rotation of the long rotating rod (10) is fixedly connected to the surface of the rotating disk (13), and both ends of the long rotating rod (10) are rotatably connected to the bottoms of the two fixed side frames (2).