Stator shaping assembly

By designing a stator shaping component and using shaping cylinders and shaping teeth to correct the verticality of the gap between adjacent stator segments, the problem of stator gap not meeting the requirements is solved, efficient stator shaping and convenient installation are achieved, and production efficiency is improved.

CN223321931UActive Publication Date: 2025-09-09ANHUI JUHONG ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202421651637.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-09-09
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the initial production of the stator, the verticality of the gap between adjacent segments does not meet the requirements, affecting the efficiency of subsequent processing and assembly.

Method used

A stator shaping assembly is designed, including a workbench, a shaping assembly and a drive assembly. The verticality of the gap between adjacent stator segments is corrected by the shaping cylinder and shaping teeth. The active seat and elastic assembly are used to achieve effective shaping and convenient removal of the stator.

Benefits of technology

The vertical correction effect of the stator is improved, the shaping effect of the stator is enhanced, and the rapid installation and removal of the stator is facilitated, thereby improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stator shaping assembly which comprises a workbench which comprises a base and a top plate. The shaping assembly comprises a shaping cylinder and a groove which are arranged on the base, an inner cavity of the shaping cylinder is aligned and communicated with the groove, shaping teeth which are uniformly distributed are arranged on the inner side wall of the shaping cylinder, and the shaping assembly further comprises a movable seat which is movably arranged in the inner cavity of the shaping cylinder; the movable seat bears the stator placed in the shaping cylinder; the stator shaping device comprises a shaping cylinder, shaping teeth, a movable seat and a driving assembly, the output end of the driving assembly moves up and down to drive a stator installed on the movable seat to move downwards from an inner cavity of the shaping cylinder, the arrangement interval of the shaping teeth is matched with the gap between adjacent pieces of the stator, and the movable seat can move downwards under the action of the driving assembly; the stator is driven to move downwards in the inner cavity of the shaping cylinder until entering the groove, the movement displacement of the stator is increased by arranging the groove, and the shaping effect of the stator is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stator production, in particular to a stator shaping component. Background Art

[0002] The stator is the main component of the motor and is used in conjunction with the rotor. After the stator is initially produced, there is a gap between adjacent stator segments. Since this gap is not corrected during the initial production process, the verticality of the gap often does not meet the requirements. This will cause great trouble in the subsequent processing and assembly of the stator, affecting production efficiency. Utility Model Content

[0003] The present invention aims to solve the problems in the prior art and proposes the following technical solutions:

[0004] The utility model provides a stator shaping assembly, comprising:

[0005] A workbench, comprising a base and a top plate;

[0006] A shaping assembly, comprising a shaping cylinder and a groove provided on a base, wherein an internal cavity of the shaping cylinder is aligned and communicated with the groove, and shaping teeth are evenly arranged on an internal side wall of the shaping cylinder. The shaping assembly further comprises a movable seat movably provided in the internal cavity of the shaping cylinder, and the movable seat carries a stator placed in the interior of the shaping cylinder;

[0007] The output end of the driving component moves up and down, driving the stator installed on the movable seat to move downward from the inner cavity of the shaping cylinder.

[0008] As a preferred embodiment of the above technical solution, the movable seat includes a movable seat one and a movable seat two, the movable seat one is movably set at the opening end of the groove through the elastic component one, and the movable seat two is movably set at the top of the movable seat one through the elastic component two but does not exceed the opening of the shaping cylinder.

[0009] As a preferred embodiment of the above technical solution, the elastic component includes a fixed rod vertically arranged inside the groove and a ring arranged on the bottom side wall of the movable seat. The ring corresponds to the position of the fixed rod and is slidably sleeved on the outside of the fixed rod. A spring is also sleeved on the outside of a section of the fixed rod located between the ring and the bottom wall of the groove.

[0010] As a preferred embodiment of the above technical solution, the elastic component 2 includes connecting rods that are symmetrically arranged and hinged to each other in the upper and lower parts. The upper and lower connecting rods are hinged to the bottom end of the movable seat 2 and the top end of the movable seat 1 respectively, and the upper and lower connecting rod ends located on the same side are also hinged to each other, and a spring 2 is also arranged between the ends of the connecting rods on the left and right sides.

[0011] As a preferred embodiment of the above technical solution, a positioning column is further provided on the top of the movable seat 2, and the diameter of the positioning column matches the insertion hole of the stator.

[0012] As a preferred embodiment of the above technical solution, the driving assembly includes a hydraulic cylinder and a pressure plate. The hydraulic cylinder is arranged at the lower end of the top plate of the workbench and corresponds to the position of the shaping cylinder. The pressure plate is arranged on the downward output end of the hydraulic cylinder. The diameter of the pressure plate is not larger than the diameter of the inner cavity of the shaping cylinder.

[0013] The beneficial effects of the utility model are:

[0014] (1) The utility model provides a shaping cylinder, wherein the spacing of the shaping teeth matches the gap between adjacent stator pieces. The movable seat can move downward under the action of the driving assembly, that is, it drives the stator to move downward in the inner cavity of the shaping cylinder until it enters the groove. The provision of the groove increases the movement displacement of the stator and enhances the shaping effect of the stator.

[0015] (2) The present invention can prevent the elastic effect of a certain elastic component from deteriorating after being in a compression-restoration cycle state for a long time by coordinating the elastic component 1 and the elastic component 2, thereby avoiding affecting the resetting of the stator after shaping and making it difficult to remove the stator, and coordinating the elastic component 1 and the elastic component 2 by coordinating the corresponding movable seat 1 and the movable seat 2. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic front view of the shaping assembly in the embodiment;

[0017] Figure 2 Shown is Figure 1 Schematic cross-sectional view in ;

[0018] Figure 3 Shown is a schematic diagram of the stator;

[0019] Figure 4 What is shown is a schematic top view of the shaping cylinder in the embodiment;

[0020] Figure 5 Shown is Figure 2 A schematic diagram of the structure at center A;

[0021] Figure numerals: 1. stator; 10. workbench; 11. base; 12. top plate; 20. shaping assembly; 21. shaping cylinder; 22. shaping teeth; 23. groove; 24. movable seat 1; 25. movable seat 2; 251. positioning column; 261. fixing rod; 262. spring 1; 263. collar; 271. connecting rod; 272. spring 2; 30. driving assembly; 31. hydraulic cylinder; 32. pressure plate. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0023] Example

[0024] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 As shown, Figure 1 Shown is a schematic front view of the shaping assembly in the embodiment; Figure 2 Shown is Figure 1 Schematic cross-sectional view in ; Figure 3 Shown is a schematic diagram of the stator; Figure 4 What is shown is a schematic top view of the shaping cylinder in the embodiment;

[0025] The device includes:

[0026] A workbench 10, comprising a base 11 and a top plate 12;

[0027] The shaping assembly 20 includes a shaping cylinder 21 and a groove 23 provided on the base 11. The internal cavity of the shaping cylinder 21 is aligned and connected to the groove 23. The internal side wall of the shaping cylinder 21 is provided with shaping teeth 22 arranged evenly. The shaping assembly 20 also includes a movable seat movably provided in the internal cavity of the shaping cylinder 21; the movable seat carries the stator 1 placed in the interior of the shaping cylinder 21;

[0028] The driving component 30 , whose output end moves up and down, drives the stator 1 mounted on the movable seat to move downward from the inner cavity of the shaping cylinder 21 .

[0029] After the stator 1 is inserted into the shaping cylinder 21 from the open end thereof, the shaping teeth 22 face the gaps between adjacent segments of the stator 1, and then the stator 1 moves downward under the action of the driving assembly 30 to correct the verticality of both sides of the gap;

[0030] The spacing of the shaping teeth 22 in the shaping cylinder 21 matches the gap between adjacent pieces of the stator 1. The movable seat can move downward under the action of the driving assembly 30, that is, it drives the stator 1 to move downward in the inner cavity of the shaping cylinder 21 until it enters the groove 23. The provision of the groove 23 increases the movement displacement of the stator 1 and enhances the shaping effect of the stator 1.

[0031] like Figure 2 、 Figure 5 As shown, Figure 2 Shown is Figure 1 Schematic cross-sectional view in ; Figure 5 Shown is Figure 2 A schematic diagram of the structure at center A;

[0032] The movable seat includes a movable seat 1 24 and a movable seat 25. The movable seat 1 24 is movably arranged at the opening end of the groove 23 by means of an elastic component 1, and the movable seat 25 is movably arranged at the top end of the movable seat 1 24 by means of an elastic component 2 but does not exceed the opening of the shaping cylinder 21.

[0033] The coordination of elastic component 1 and elastic component 2 can prevent the elastic effect of a certain elastic component from deteriorating after being in a compression-restoration cycle state for a long time, thereby avoiding affecting the resetting of the stator 1 after shaping and making it difficult to remove the stator 1. The corresponding movable seat 1 24 and movable seat 2 25 are coordinated with the elastic component 1 and elastic component 2.

[0034] Elastic component 1 includes a fixed rod 261 vertically disposed within the groove 23 and a collar 263 disposed on the side wall of the bottom end of the movable seat 1 24. The collar 263 corresponds to the fixed rod 261 and is slidably mounted on the outside of the fixed rod 261. A spring 1 262 is also mounted on the outside of the fixed rod 261 between the collar 263 and the bottom wall of the groove 23.

[0035] The fixing rod 261, spring 1 262 and collar 263 are provided to realize elastic connection with the movable seat 1 24, and a limit block is provided at the top of the fixing rod 261 to limit the separation of the collar 263, thereby preventing the movable seat 1 24 from separating.

[0036] The movable seat 1 24 moves downward when receiving pressure from the top, and at the same time causes the collar 263 to compress the spring 1 262 . After the external force is removed, the spring 1 262 returns to its original position, driving the movable seat 1 24 to return to its original position.

[0037] The second elastic component includes connecting rods 271 that are symmetrically arranged and hinged to each other. The upper and lower connecting rods 271 are hinged to the bottom end of the second movable seat 25 and the top end of the first movable seat 24, respectively. The ends of the upper and lower connecting rods 271 on the same side are also hinged to each other. A second spring 272 is also provided between the ends of the left and right connecting rods 271.

[0038] When the movable seat 25 is subjected to downward pressure, the upper and lower connecting rods 271 are driven to move closer to each other, and at the same time the spring 272 is stretched to achieve the downward movement of the movable seat 25. Similarly, after the external force is removed, the spring 272 is reset, thereby driving the connecting rod 271 to reset, that is, the movable seat 25 is reset.

[0039] like Figure 3 、 Figure 5 As shown, Figure 3 The figure shows the stator schematic diagram. Figure 5 Shown is Figure 2 A schematic diagram of the structure at center A;

[0040] A positioning post 251 is also provided on the top of the movable seat 25. The diameter of the positioning post 251 matches the socket of the stator 1.

[0041] The positioning post 251 plays a role in positioning and installing the movable seat 25. When installing, the positioning post 251 is sleeved on the positioning post 251, which is convenient and fast. When taking it out, it is also convenient and fast.

[0042] like Figure 1 、 Figure 2 As shown, Figure 1 Shown is a schematic front view of the shaping assembly in the embodiment; Figure 2 Shown is Figure 1 Schematic cross-sectional view in ;

[0043] The driving assembly 30 includes a hydraulic cylinder 31 and a pressure plate 32. The hydraulic cylinder 31 is arranged at the lower end of the top plate 12 of the workbench 10 and corresponds to the position of the shaping cylinder 21. The pressure plate 32 is arranged on the downward output end of the hydraulic cylinder 31. The diameter of the pressure plate 32 is not greater than the diameter of the inner cavity of the shaping cylinder 21.

[0044] The hydraulic cylinder 31 is started, so that the output end of the hydraulic cylinder 31 drives the pressing plate 32 to push the stator 1 to continuously move downward in the shaping cylinder 21 to achieve shaping.

[0045] Working principle: When using this device to correct the verticality of the gap between adjacent pieces of the stator 1, first insert the stator 1 from the open end of the shaping cylinder 21 onto the movable seat 25, and at the same time make the shaping teeth 22 correspond to the gap between the adjacent pieces of the stator 1, then start the driving component 30, so that the output end of the hydraulic cylinder 31 drives the pressure plate 32 to push the stator 1 and the movable seat to move downward in the shaping cylinder 21 until it can no longer move, and then retract the output end of the hydraulic cylinder 31. At this time, the movable seat 1 24 and the movable seat 2 25 are both reset under the action of the elastic component 1 and the elastic component 2, thereby driving the stator 1 to reset. After resetting, the top end of the stator 1 is in a position extending out of the open end of the shaping cylinder 21, and the stator 1 can be removed.

[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. Stator shaping assembly, characterized in that, include: A workbench (10), the workbench (10) comprising a base (11) and a top plate (12); A shaping assembly (20), the shaping assembly (20) comprising a shaping cylinder (21) and a groove (23) provided on a base (11), the internal cavity of the shaping cylinder (21) being aligned and connected to the groove (23), the internal side wall of the shaping cylinder (21) being provided with shaping teeth (22) arranged evenly, the shaping assembly (20) further comprising a movable seat movably provided in the internal cavity of the shaping cylinder (21), the movable seat carrying a stator (1) placed in the interior of the shaping cylinder (21); A driving assembly (30) has an output end that moves up and down, driving a stator (1) mounted on a movable seat to move downward from the inner cavity of the shaping cylinder (21).

2. The stator shaping assembly according to claim 1, characterized in that: The movable seat comprises a movable seat 1 (24) and a movable seat 2 (25), wherein the movable seat 1 (24) is movably arranged at the opening end of the groove (23) by means of an elastic component 1, and the movable seat 2 (25) is movably arranged at the top end of the movable seat 1 (24) by means of an elastic component 2 but does not exceed the opening of the shaping cylinder (21).

3. The stator shaping assembly according to claim 2, characterized in that: The elastic component 1 includes a fixed rod (261) vertically arranged inside the groove (23) and a collar (263) arranged on the side wall of the bottom end of the movable seat 1 (24). The collar (263) corresponds to the position of the fixed rod (261) and is slidably sleeved on the outside of the fixed rod (261). A spring 1 (262) is also sleeved on the outside of a section of the fixed rod (261) located between the collar (263) and the bottom wall of the groove (23).

4. The stator shaping assembly according to claim 3, characterized in that: The elastic component 2 includes connecting rods (271) symmetrically arranged above and below and hinged to each other. The upper and lower connecting rods (271) are hinged to the bottom end of the movable seat 2 (25) and the top end of the movable seat 1 (24), respectively. The ends of the upper and lower connecting rods (271) located on the same side are also hinged to each other. A spring 2 (272) is also arranged between the ends of the left and right connecting rods (271).

5. The stator shaping assembly according to claim 2, characterized in that: A positioning column (251) is also provided at the top end of the movable seat 2 (25), and the diameter of the positioning column (251) matches the insertion hole of the stator (1).

6. The stator shaping assembly according to claim 1, characterized in that: The driving assembly (30) includes a hydraulic cylinder (31) and a pressure plate (32). The hydraulic cylinder (31) is arranged at the lower end of the top plate (12) of the workbench (10) and corresponds to the position of the shaping cylinder (21). The pressure plate (32) is arranged on the downward output end of the hydraulic cylinder (31). The diameter of the pressure plate (32) is not greater than the diameter of the inner cavity of the shaping cylinder (21).