Intelligent stainless steel vacuum cup production line

Through the cooperation of the infrared ranging sensor and PLC controller of the intelligent stainless steel thermos production line, automatic measurement of the cup mouth of the stainless steel thermos and automatic screening of unqualified products are realized, which solves the problem of time-consuming and labor-intensive manual measurement and improves production efficiency and product quality.

CN223325026UActive Publication Date: 2025-09-12YONGKANG SANHAI IND CO LTD
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Patent Information

Application Number
CN202422312195.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-09-12
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the existing production process of stainless steel thermos cups, the measurement of the cup mouth mainly relies on manual use of calipers or tape measures, which is time-consuming and labor-intensive, and it is difficult to ensure the efficiency and accuracy of the measurement.

Method used

An intelligent stainless steel thermos production line is used, with infrared ranging sensors and PLC controllers to achieve automatic measurement of the rim of the stainless steel thermos cup and automatic identification and removal of defective materials. The electric lifting rod and drive threaded rod are combined with the transmission slider to achieve accurate measurement of the rim and automatic screening of unqualified products.

Benefits of technology

It realizes the automatic measurement of the rim of stainless steel thermos cups, improves the measurement efficiency and accuracy, reduces manual operations, and ensures the consistency of product quality and production efficiency.

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Abstract

The utility model discloses an intelligent stainless steel vacuum cup production line which comprises a belt conveyor, a vacuum cup automatic measuring assembly is arranged above the belt conveyor, a defective material moving-out assembly is arranged on one side of the vacuum cup automatic measuring assembly, and a vacuum cup automatic material blocking assembly is arranged in the belt conveyor. According to the utility model, the prior art is improved, and in actual use, the cup rim of the stainless steel vacuum cup can be automatically measured through automatic measurement of the vacuum cup, so that the problem that the cup rim of the existing stainless steel vacuum cup is mostly measured by using a caliper or a tape measuring tool by a worker to measure the size of the cup rim of the vacuum cup is solved; time and labor are saved, and convenience is achieved.
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Description

Technical Field

[0001] The utility model relates to the production of stainless steel thermos cups, in particular to an intelligent stainless steel thermos cup production line. Background Art

[0002] The stainless steel thermos is made of double-layer stainless steel. The inner and outer layers are welded together, and the air between the inner and outer layers is extracted using vacuum technology to achieve the effect of vacuum insulation.

[0003] The rim treatment is a critical step in the production of thermos bottles. Its flatness and tightness directly impact the thermal insulation performance. Therefore, during production, the rim must be measured to ensure it meets design requirements. Existing methods for measuring the rim of stainless steel thermoses often rely on calipers or tape measures, which is time-consuming, labor-intensive, and inconvenient. Utility Model Content

[0004] In view of the problems in the related technology, the utility model proposes an intelligent stainless steel thermos cup production line to overcome the above technical problems existing in the existing related technology.

[0005] To this end, the specific technical solutions adopted in this utility model are as follows:

[0006] An intelligent stainless steel thermos cup production line includes a belt conveyor, an automatic thermos cup measuring component is provided above the belt conveyor, a defective material removal component is provided on one side of the automatic thermos cup measuring component, and an automatic thermos cup material blocking component is provided inside the belt conveyor;

[0007] In order to achieve the function of automatic measurement of the thermos cup, the automatic measurement component of the thermos cup includes a fixed mounting frame, which is connected to the belt conveyor, an electric lifting rod is installed inside the fixed mounting frame, the output end of the electric lifting rod is connected to the measuring mounting frame, the measuring mounting frame is movably connected with a driving threaded rod inside, one end of the driving threaded rod is connected to a driving motor, the driving motor casing is connected to the measuring mounting frame, the outer symmetrical thread of the driving threaded rod is matched with a transmission slider, an infrared ranging sensor and an infrared ranging receiving end are respectively installed on one side of the two transmission sliders, the bottom of the transmission slider is symmetrically connected to a measuring mounting plate, and a measurement trigger switch is installed inside the measuring mounting plate.

[0008] Furthermore, a PLC controller is installed on one side of the belt conveyor.

[0009] Furthermore, the belt conveyor driving end, the electric lifting rod, the driving motor, the infrared ranging sensor, the infrared ranging receiving end and the measurement trigger switch are electrically connected to the PLC controller respectively.

[0010] Furthermore, in order to achieve the purpose of removing defective materials, the defective material removal component includes a removal mounting frame, which is installed on one side of the belt conveyor. A removal electric push rod is installed inside the removal mounting frame, and the output end of the removal electric push rod is connected to a push-out plate, and a removal slide is installed on one side of the belt conveyor.

[0011] Furthermore, the PLC controller is electrically connected to the electric push rod for removal.

[0012] Furthermore, in order to achieve the function of automatic material blocking for the thermos cup, the automatic material blocking assembly for the thermos cup includes a material blocking mounting frame, which is installed above the belt conveyor. A material blocking electric push rod is installed inside the material blocking mounting frame, and the output end of the material blocking electric push rod is connected to a cup body baffle. A material blocking trigger switch is installed inside the cup body baffle, and a discharge plate is provided on one side of the cup body baffle.

[0013] Furthermore, the material blocking electric push rod and the material blocking trigger switch are electrically connected to the PLC controller respectively.

[0014] The beneficial effects of the utility model are:

[0015] (1) The present invention improves the existing technology. In actual use, the automatic measurement of the thermos cup can automatically measure the rim of the stainless steel thermos cup, which solves the problem that most staff use calipers or tape measures to measure the size of the rim of the stainless steel thermos cup. It saves time and effort and is very convenient.

[0016] (2) In actual use, by setting up a removal mounting frame, it is easy to install the removal electric push rod, and the removal electric push rod can drive the push plate to move, so that the push plate can push the unqualified stainless steel thermos cup into the removal slide, so that the unqualified stainless steel thermos cup can be removed through the removal slide. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the main structure of an intelligent stainless steel thermos cup production line according to an embodiment of the present utility model;

[0019] Figure 2 It is a three-dimensional diagram of an intelligent stainless steel thermos cup production line according to an embodiment of the present utility model.

[0020] Figure 3This is a structural diagram of an automatic measuring assembly for thermos cups in an intelligent stainless steel thermos cup production line according to an embodiment of the present utility model;

[0021] Figure 4 The present invention is a schematic structural diagram of an automatic material blocking assembly for thermos cups in an intelligent stainless steel thermos cup production line according to an embodiment of the present invention.

[0022] In the picture:

[0023] 1. Belt conveyor; 2. Automatic measuring component for thermos cup; 201. Fixed mounting frame; 202. Electric lifting rod; 203. Measuring mounting frame; 204. Driving threaded rod; 205. Driving motor; 206. Transmission slide; 207. Infrared distance sensor; 208. Infrared distance receiving end; 209. Measuring mounting plate; 210. Measuring trigger switch; 3. Defective material removal component; 301. Removal mounting frame; 302. Removal electric push rod; 303. Push plate; 304. Removal slide; 4. Automatic material blocking component for thermos cup; 401. Material blocking mounting frame; 402. Material blocking electric push rod; 403. Cup body baffle; 404. Material blocking trigger switch; 405. Discharge plate; 5. PLC controller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] According to an embodiment of the present invention, an intelligent stainless steel thermos cup production line is provided, comprising a belt conveyor 1, an automatic thermos cup measuring assembly 2 is provided above the belt conveyor 1, a defective material removal assembly 3 is provided on one side of the automatic thermos cup measuring assembly 2, and an automatic thermos cup material blocking assembly 4 is provided inside the belt conveyor 1;

[0026] like Figure 1-4As shown, according to the intelligent stainless steel thermos cup production line of the embodiment of the present invention, the thermos cup automatic measuring component 2 includes a fixed mounting frame 201, the fixed mounting frame 201 is connected to the belt conveyor 1, an electric lifting rod 202 is installed inside the fixed mounting frame 201, the output end of the electric lifting rod 202 is connected to the measuring mounting frame 203, the measuring mounting frame 203 is movably connected to a driving threaded rod 204, one end of the driving threaded rod 204 is connected to a driving motor 205, the housing of the driving motor 205 is connected to the measuring mounting frame 203, and the outer periphery of the driving threaded rod 204 is connected to the measuring mounting frame 203. The symmetrical threads are equipped with a transmission slider 206, and an infrared ranging sensor 207 and an infrared ranging receiving end 208 are respectively installed on one side of the two transmission sliders 206. A measuring mounting plate 209 is symmetrically connected to the bottom of the transmission slider 206, and a measuring trigger switch 210 is installed inside the measuring mounting plate 209. A PLC controller 5 is installed on one side of the belt conveyor 1. The driving end of the belt conveyor 1, the electric lifting rod 202, the driving motor 205, the infrared ranging sensor 207, the infrared ranging receiving end 208 and the measuring trigger switch 210 are respectively electrically connected to the PLC controller 5.

[0027] Through the above technical solution, by setting up the fixed mounting frame 201, the purpose of facilitating the fixing of the electric lifting rod 202 is achieved. The electric lifting rod 202 can drive the measuring mounting frame 203 to descend, and the measuring mounting plate 209 enters the mouth of the stainless steel thermos cup. Then, the driving motor 205 drives the driving threaded rod 204 to rotate in the measuring mounting frame 203. When the driving threaded rod 204 rotates, it can drive the transmission slider 206 to move. When the transmission slider 206 moves, it can drive the measuring mounting plate 209 to move. When the measurement trigger switch 210 contacts the inner wall of the stainless steel thermos cup mouth, the measurement trigger switch 210 stops the driving motor 205 through the PLC controller 5, and starts the infrared distance sensor 207 and the infrared distance receiving end 208, thereby performing distance measurement through the infrared distance sensor 207 and the infrared distance receiving end 208 to achieve the purpose of measuring the mouth of the stainless steel thermos cup. When the size of the mouth of the stainless steel thermos cup is qualified, the automatic material blocking component 4 of the thermos cup stops blocking the material, and the belt conveyor 1 transports the stainless steel thermos cup. Afterwards, when the size of the mouth of the stainless steel thermos cup is unqualified, the automatic material blocking component 4 of the thermos cup stops blocking the material, and the PLC controller 5 automatically removes the unqualified stainless steel thermos cup through the defective material removal component 3.

[0028] like Figure 1-4As shown, according to the intelligent stainless steel thermos cup production line of an embodiment of the present invention, the defective material removal component 3 includes a removal mounting frame 301, the removal mounting frame 301 is installed on one side of the belt conveyor 1, and a removal electric push rod 302 is installed inside the removal mounting frame 301. The output end of the removal electric push rod 302 is connected to the ejection plate 303, and a removal slide 304 is installed on one side of the belt conveyor 1. The PLC controller 5 is electrically connected to the removal electric push rod 302.

[0029] Through the above technical solution, by setting up the removal mounting frame 301, the installation of the removal electric push rod 302 is facilitated, and the removal electric push rod 302 can drive the ejection plate 303 to move, so that the ejection plate 303 can push the unqualified stainless steel thermos cup into the removal slide 304, so that the unqualified stainless steel thermos cup can be removed through the removal slide 304.

[0030] like Figure 1-4 As shown, according to the intelligent stainless steel thermos cup production line of the embodiment of the present invention, the automatic material blocking component 4 of the thermos cup includes a material blocking mounting frame 401, the material blocking mounting frame 401 is installed above the belt conveyor 1, and a material blocking electric push rod 402 is installed inside the material blocking mounting frame 401, and the output end of the material blocking electric push rod 402 is connected to the cup body baffle 403, and a material blocking trigger switch 404 is installed inside the cup body baffle 403, and a discharge plate 405 is provided on one side of the cup body baffle 403, and the material blocking electric push rod 402 and the material blocking trigger switch 404 are respectively electrically connected to the PLC controller 5.

[0031] Through the above technical solution, by setting up the material blocking mounting frame 401, the purpose of facilitating the installation of the material blocking electric push rod 402 is achieved. The material blocking electric push rod 402 can drive the cup body baffle 403 to move, so that the cup body baffle 403 can block the stainless steel thermos cup. At the same time, after the material blocking trigger switch 404 is triggered, the material blocking trigger switch 404 enables the thermos cup automatic measuring component 2 to measure the mouth of the stainless steel thermos cup through the PLC controller 5.

[0032] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0033] In summary, with the help of the above technical solution of the present invention, by setting up the fixed mounting frame 201, the purpose of facilitating the fixing of the electric lifting rod 202 is achieved. The electric lifting rod 202 can drive the measuring mounting frame 203 to descend, and the measuring mounting plate 209 enters the mouth of the stainless steel thermos cup. Then, the driving motor 205 drives the driving threaded rod 204 to rotate in the measuring mounting frame 203. When the driving threaded rod 204 rotates, it can drive the transmission slider 206 to move. When the transmission slider 206 moves, it can drive the measuring mounting plate 209 to move. When the measurement trigger switch 210 contacts the inner wall of the stainless steel thermos cup mouth, the measuring The quantity trigger switch 210 stops the driving motor 205 through the PLC controller 5, and the infrared distance sensor 207 and the infrared distance receiving end 208 are started, thereby measuring the distance through the infrared distance sensor 207 and the infrared distance receiving end 208 to achieve the purpose of measuring the mouth of the stainless steel thermos cup. When the size of the mouth of the stainless steel thermos cup is qualified, the automatic material blocking component 4 of the thermos cup stops blocking the material, and the belt conveyor 1 conveys the stainless steel thermos cup. Afterwards, when the size of the mouth of the stainless steel thermos cup is unqualified, the automatic material blocking component 4 of the thermos cup stops blocking the material, and the PLC controller 5 automatically removes the unqualified stainless steel thermos cup through the defective material removal component 3;

[0034] By providing the removal mounting frame 301, the removal electric push rod 302 is easily installed, and the removal electric push rod 302 can drive the ejection plate 303 to move, so that the ejection plate 303 can push the unqualified stainless steel thermos cup into the removal slide 304, so that the unqualified stainless steel thermos cup can be removed through the removal slide 304;

[0035] By setting up the material blocking mounting frame 401, the purpose of facilitating the installation of the material blocking electric push rod 402 is achieved. The material blocking electric push rod 402 can drive the cup body baffle 403 to move, so that the cup body baffle 403 can block the stainless steel thermos cup. At the same time, after the material blocking trigger switch 404 is triggered, the material blocking trigger switch 404 enables the thermos cup automatic measuring component 2 to measure the mouth of the stainless steel thermos cup through the PLC controller 5.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An intelligent stainless steel vacuum cup production line, characterized in that: The invention comprises a belt conveyor (1), wherein an automatic measuring component (2) for a thermos cup is provided above the belt conveyor (1), a defective material removal component (3) is provided on one side of the automatic measuring component (2), and an automatic material blocking component (4) for a thermos cup is provided inside the belt conveyor (1); The thermos cup automatic measuring assembly (2) comprises a fixed mounting frame (201), the fixed mounting frame (201) is connected to the belt conveyor (1), an electric lifting rod (202) is installed inside the fixed mounting frame (201), the output end of the electric lifting rod (202) is connected to the measuring mounting frame (203), a driving threaded rod (204) is movably connected inside the measuring mounting frame (203), one end of the driving threaded rod (204) is connected to a driving motor (205), the housing of the driving motor (205) is connected to the measuring mounting frame (203), the outer periphery of the driving threaded rod (204) is symmetrically threaded with a transmission slider (206), one side of the two transmission sliders (206) is respectively installed with an infrared distance measuring sensor (207) and an infrared distance measuring receiving end (208), the bottom of the transmission slider (206) is symmetrically connected to a measurement mounting plate (209), and a measurement trigger switch (210) is installed inside the measurement mounting plate (209).

2. The intelligent stainless steel vacuum cup production line according to claim 1, characterized in that: A PLC controller (5) is installed on one side of the belt conveyor (1).

3. The intelligent stainless steel vacuum cup production line according to claim 2 is characterized in that: The belt conveyor (1) driving end, the electric lifting rod (202), the driving motor (205), the infrared distance measuring sensor (207), the infrared distance measuring receiving end (208) and the measurement trigger switch (210) are electrically connected to the PLC controller (5) respectively.

4. The intelligent stainless steel vacuum cup production line according to claim 3 is characterized in that: The defective material removal assembly (3) comprises a removal mounting frame (301), the removal mounting frame (301) being mounted on one side of the belt conveyor (1), a removal electric push rod (302) being mounted inside the removal mounting frame (301), an output end of the removal electric push rod (302) being connected to a push plate (303), and a removal slide plate (304) being mounted on one side of the belt conveyor (1).

5. The intelligent stainless steel vacuum cup production line according to claim 4, characterized in that: The PLC controller (5) is electrically connected to the removal electric push rod (302).

6. The intelligent stainless steel vacuum cup production line according to claim 5, characterized in that: The automatic material blocking assembly (4) for the thermos cup comprises a material blocking mounting frame (401), the material blocking mounting frame (401) being mounted above the belt conveyor (1), a material blocking electric push rod (402) being mounted inside the material blocking mounting frame (401), an output end of the material blocking electric push rod (402) being connected to a cup body baffle (403), a material blocking trigger switch (404) being mounted inside the cup body baffle (403), and a material discharge plate (405) being provided on one side of the cup body baffle (403).

7. The intelligent stainless steel vacuum cup production line according to claim 6, characterized in that: The material blocking electric push rod (402) and the material blocking trigger switch (404) are electrically connected to the PLC controller (5) respectively.