Machining device for tooth-shaped insert of automobile staple bolt
By designing a mirror-symmetrical structure of the tooth-shaped mold and insert, combined with electro-corrosion technology, the casting of the tooth array is completed in one set of equipment, which solves the problem of low production efficiency of the tooth-shaped staple mold in the existing technology and realizes the one-piece molding and efficient demoulding of the tooth array.
Patent Information
- Application Number
- CN202422742793.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing tooth-shaped staple mold production process is inefficient, and a device is needed to complete the processing of all tooth profiles and inserts in one device to improve efficiency.
A processing device including a tooth-shaped mold is designed. The mold is provided with a mirror-symmetrical tooth array cavity. The cross-section of the tooth array cavity is an arc smaller than a semicircle. The mold can be separated into a left mold and a right mold. The insert grooves are respectively connected to the left insert and the right insert. The insert structure is provided with a convex part to ensure stability. The tooth array is rotationally cast in the mold through electro-corrosion technology.
The one-piece molding of the tooth array is realized, the strength of the staples is improved, the secondary connection steps are reduced, the production efficiency is improved and the demoulding process is simplified.
Smart Images

Figure CN223325421U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooth-shaped staple processing, in particular to a device for processing tooth-shaped inserts of automobile staples. Background Art
[0002] like Figure 1 The tooth-shaped staple shown is a commonly used accessory in industry. Existing tooth-shaped staple molds generally process individual teeth first, which are then attached one by one to the staple center column. The staple grooves on both sides are then machined using separate equipment. This undoubtedly increases the efficiency of the production process. Therefore, a more efficient processing method is needed that can complete the processing of all teeth and inserts using a single device. Utility Model Content
[0003] Problem to be solved: Propose a device to complete the processing of all tooth shapes and inserts to improve production efficiency.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for processing tooth-shaped inserts for automobile staples, comprising a tooth-shaped mold, on which two tooth array cavities are mirror-symmetrically provided, the cross-section of the tooth array cavity is an arc smaller than a semicircle, and the tooth array cavity contains a plurality of tooth cavities; the tooth-shaped mold comprises a separable left mold and a right mold, the left mold is provided with an insert groove 1, the right mold is provided with an insert groove 2, the insert groove 1 and the insert groove 2 are respectively connected to the left insert and the right insert; the left insert and the right insert have the same structure, the right insert is provided with a concave groove at one end close to the tooth array cavity, the middle part of the right insert is provided with a convex part 1 and a convex part 2, the convex part 1 and the convex part 2 are arranged opposite to each other and are located on both sides of the right insert.
[0005] Preferably, the end of the right insert away from the tooth array cavity is the insert tail, and the cross section of the insert tail is a trapezoid.
[0006] Preferably, the bottoms of the two tooth array cavities are conical grooves.
[0007] Preferably, arc steps are provided on the first convex portion and / or the second convex portion.
[0008] Compared with the prior art, the present invention provides a device for processing tooth-shaped inserts for automotive staples, which has the following beneficial effects: the tooth array cavity provided in the present invention can process the tooth array of the staple into an integrally formed structure, solving the problem of secondary connection of the teeth in the prior art, making the staple stronger without the need for secondary processing; a detachable insert is provided so that the tooth shape and the staple groove can be processed in the same device, and after the processing is completed, the left mold and the right mold are separated to complete demolding. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a schematic diagram of the staple structure involved in the present utility model;
[0010] Figure 2 This is a schematic diagram of the tooth-shaped mold structure of the present utility model;
[0011] Figure 3 This is a schematic cross-sectional view of the tooth-shaped mold of the present invention;
[0012] Figure 4 This is a schematic diagram of the insert structure of the utility model;
[0013] Figure 5 This is a schematic diagram of the structure of the utility model when in use;
[0014] Explanation of the accompanying reference numerals: 1. staple; 11. tooth array; 111. tooth; 12. staple groove; 13. lower end portion; 2. tooth-shaped mold; 21. left mold; 22. right mold; 23. insert groove one; 24. insert groove two; 25. tooth array cavity; 251. tooth cavity; 26. conical groove; 3. insert; 31. left insert; 32. right insert; 321. concave groove; 322. insert tail; 323. convex portion one; 324. convex portion two; 325. arc step. DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the present invention will be described below with reference to the accompanying drawings in the embodiments of the present invention:
[0016] As shown in the figure, a device for processing tooth-shaped inserts of automobile staples is used to process Figure 1The illustrated staple 1 has two sets of tooth arrays 11, each with multiple teeth 111. The two sets of tooth arrays 11 are arranged in mirror-image symmetry, and two staple slots 12 are located before the ends of the two sets of tooth arrays 11. The lower end 13 of the staple 1 is conical. The device of the utility model includes a tooth-shaped mold 2 and an insert 3. The insert 3 includes a left insert 31 and a right insert 32. The left insert 31 and the right insert 32 have identical structures and are arranged in mirror-image symmetry. The tooth-shaped mold 2 is divided into a left mold 21 and a right mold 22. The left mold 21 is provided with an insert slot 1 23, and the right mold 22 is provided with an insert slot 24. When the left mold 21 and the right mold 22 are combined in mirror-image symmetry, two tooth array cavities 25 are formed. The insert slot 1 23 and the insert slot 24 are located on either side of the tooth array cavity 25. The bottoms of the two tooth array cavities 25 form a conical groove 26, which mates with the lower end 13. The two tooth array cavities 25 correspond to the two sets of tooth arrays 11. The tooth array cavities 25 are provided with the same number of tooth cavities 251 as the teeth 111. The cross-section of the tooth array cavities 25 is an arc-shaped shape that is smaller than a semicircle. The tooth array 11, after processing the staple raw material, is formed into an integral piece, making it more secure after secondary assembly than existing single teeth. The right insert 32 has a concave groove 321 at one end that matches the staple groove 12, and a trapezoidal insert tail 322 at the other end. The middle of the right insert 32 is provided with a protrusion 1 323 and a protrusion 2 324 outward. These protrusions 1 323 and 324 contribute to the firmness of the right insert 32 during processing. A circular step 325 is provided on the outside of the protrusion 2 324 to facilitate the removal and insertion of the right insert 32.
[0017] During use, the left and right inserts 31 and 32 are not yet placed in the insert slots 1 and 2, respectively. At this point, the top of the staple 1 has already been machined, and the lower portion of the staple 1 is a rectangular parallelepiped. The rectangular parallelepiped is placed in the gap between the two tooth array cavities 25. The device is then energized, rotating the raw material during electrocorrosion to cast two sets of tooth arrays 11. After the two sets of tooth arrays 11 are cast, the left insert 31 is placed in the insert slot 1, respectively, and the right insert 32 is placed in the insert slot 2, respectively, and energized to complete the machining of the two staple slots 12. The protrusions 1 and 2, respectively, 323 and 324, ensure the stability of the left and right inserts 31 and 32 during machining. After the staple slots 12 are machined, the left and right molds 21 and 22 are separated, demolding is completed, and the staples can be removed.
[0018] The above embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
Claims
1. A device for processing tooth-shaped inserts for automobile staples, characterized by: The invention comprises a tooth-shaped mold (2), wherein two tooth array cavities (25) are provided on the tooth-shaped mold (2) in mirror symmetry, wherein the cross section of the tooth array cavity (25) is an arc smaller than a semicircle, and the tooth array cavity (25) comprises a plurality of tooth cavities (251); the tooth-shaped mold (2) comprises a detachable left mold (21) and a right mold (22), wherein the left mold (21) is provided with an insert groove 1 (23), and the right mold (22) is provided with an insert groove 2 (24), wherein the insert groove 1 (23) and the tooth array cavity (25) are provided with a plurality of tooth cavities (251). The second insert groove (24) is respectively connected to a left insert (31) and a right insert (32); the left insert (31) and the right insert (32) have the same structure, and the right insert (32) is provided with a concave groove (321) at one end close to the tooth array cavity (25), and the middle of the right insert (32) is provided with a convex part (323) and a convex part (324), and the convex part (323) and the convex part (324) are arranged opposite to each other and located on both sides of the right insert (32).
2. The automotive staple tooth insert processing device according to claim 1, characterized in that: One end of the right insert (32) away from the tooth array cavity (25) is the insert tail (322), and the cross section of the insert tail (322) is a trapezoid.
3. The automotive staple tooth insert processing device according to claim 2, characterized in that: The bottoms of the two tooth array cavities (25) are conical grooves (26).
4. The automotive staple tooth insert processing device according to claim 3, characterized in that: A circular arc step (325) is provided on the first convex portion (323) and / or the second convex portion (324).