Novel efficient energy-saving displacement heat exchanger
By designing customized dust collection hoods, high-temperature and corrosion-resistant dust collection ducts and multi-stage filters, combined with adjustable fans, the problem of low efficiency of traditional smoke and dust treatment is solved, and efficient smoke purification is achieved, protecting the environment and health, and reducing costs.
Patent Information
- Application Number
- CN202422541348.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-21
AI Technical Summary
Traditional smoke and dust treatment methods are inefficient and cannot meet the protection needs of the environment and operator health during laser cutting in modern industry.
A new type of high-efficiency and energy-saving volumetric heat exchanger was designed, which uses a customized dust collection hood, high-temperature and corrosion-resistant dust collection ducts, multi-stage filters and adjustable fans to achieve efficient capture and purification of smoke and dust.
It significantly improves the smoke purification efficiency, ensures the cleanliness of the working environment and the health of operators, complies with environmental protection standards, and reduces energy consumption and maintenance costs.
Smart Images

Figure CN223325647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection equipment, in particular to a novel high-efficiency and energy-saving volumetric heat exchanger. Background Art
[0002] In modern industrial production, laser cutting technology is widely used due to its advantages such as high precision and high speed. However, the laser cutting process produces a large amount of smoke and harmful gases, which, if not treated, will have a serious impact on the environment and the health of operators.
[0003] Traditional fume treatment methods remain inefficient and ineffective, failing to meet increasingly stringent environmental protection requirements and work environment quality standards. Therefore, a new, highly efficient and energy-efficient volumetric heat exchanger is needed to effectively purify laser cutting fume, ensuring a clean work environment and operator health while complying with environmental regulations. Utility Model Content
[0004] The main purpose of the present invention is to provide a novel high-efficiency and energy-saving volumetric heat exchanger, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A new type of high-efficiency and energy-saving volumetric heat exchanger includes a base plate and a discharge pipe. The right front end and the right rear end of the base plate are fixedly connected to handles, the four corners of the lower end of the base plate are fixedly connected to pulleys, a dust hood is fixedly installed on the right upper end of the base plate, a dust collection pipe is fixedly installed on the left end of the dust collection hood, and a purification box is fixedly installed on the end of the dust collection pipe away from the dust collection hood. The purification box is provided with a card slot on the upper front end and the upper rear end, and the two card slots are jointly connected with a card block, and the two card blocks are jointly fixedly connected with an upper cover.
[0007] A primary filter, a medium filter and a high efficiency filter are sequentially arranged inside the purification box. The left end of the primary filter is fixedly connected to four fixed blocks. The left ends of the four fixed blocks are commonly fixedly connected to a fan, and the exhaust pipe is connected to the air outlet of the fan.
[0008] Preferably, the dust hood is of side suction type or top suction type, and its shape and size are customized according to the working area of the laser cutting equipment.
[0009] By adopting this technical solution, the customizable dust hood has significant benefits. With flexible options for side or top suction, the shape and size can be customized to suit the laser cutting equipment's working area, maximizing dust capture and improving dust collection efficiency, ensuring a clean working environment and protecting the health of operators.
[0010] Preferably, the dust collection hood is connected to the air inlet of the purification box through a dust collection duct, and the fan is installed at the air outlet of the purification box.
[0011] By adopting this technical solution, the beneficial effects of this connection method are obvious. The dust collection hood is connected to the air inlet of the purification box through the dust collection duct, ensuring effective dust transmission. The fan is installed at the air outlet of the purification box, providing stable wind power, accelerating air circulation, improving purification efficiency, making the entire system run more smoothly, and ensuring excellent purification results.
[0012] Preferably, the fan is a centrifugal fan, and its air volume and air pressure can be adjusted according to actual needs.
[0013] The above-mentioned technical solution, featuring a centrifugal fan with adjustable air volume and pressure, has shown significant benefits. It can adapt to varying dust loads and work scenarios, providing the appropriate wind speed on demand, ensuring efficient dust purification and reducing energy consumption. It also enhances the device's flexibility and applicability, safeguarding the air quality of the working environment.
[0014] Preferably, the dust collection pipe is made of a high temperature resistant and corrosion resistant material, such as stainless steel or polytetrafluoroethylene.
[0015] By adopting the above technical solution, the dust collection pipe is made of high-temperature and corrosion-resistant materials such as stainless steel or polytetrafluoroethylene, which has significant beneficial effects. It can work stably in harsh environments, extend service life, reduce maintenance costs, ensure stable dust transmission, and guarantee the long-term and effective operation of the entire purification device.
[0016] Preferably, the primary filter is a metal filter, the medium efficiency filter is a non-woven fabric filter, and the high efficiency filter is a HEPA filter.
[0017] By employing these technical solutions, this filter combination delivers significant benefits. The primary metal filter intercepts large particles, the mid-efficiency non-woven fabric filters small particles, and the high-efficiency HEPA filter removes microscopic particles. This multi-stage filtration synergistically achieves comprehensive and efficient purification, improving air cleanliness and safeguarding the work environment and personnel health.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. In the utility model, when working, smoke and dust are collected by a customized dust hood and sent to the purification box through the dust collection pipe. There are primary, medium and high efficiency filters in the box for multi-stage filtration, which intercept particles of different sizes respectively to achieve comprehensive purification. The filtered air is discharged through the exhaust pipe under the action of the centrifugal fan. The fan can adjust the air volume and air pressure as needed to ensure an efficient and smooth purification process. This multi-stage filtration and customized dust hood design greatly improves the purification effect, can remove various particles of smoke and dust, meets environmental protection standards, reduces environmental pollution, and the fan is adjustable to adapt to different scenarios and smoke amounts, ensuring that the device is flexible and applicable.
[0020] 2. In the present invention, the smoke generated by laser cutting is quickly sucked into the dust collection duct under the action of the side suction or top suction dust hood. The dust collection duct is made of high-temperature resistant and corrosion-resistant materials to ensure stability and durability in harsh working environments. After the smoke enters the purification box, the metal filter of the primary filter first filters out larger impurities, the non-woven fabric of the medium-efficiency filter further captures medium-sized particles, and the HEPA filter of the high-efficiency filter removes tiny particles and harmful substances. Finally, the purified air is discharged to a safe area through the exhaust duct under the strong suction force of the fan. This design can effectively protect the health of operators and prevent them from inhaling harmful smoke particles. The use of high-temperature resistant and corrosion-resistant dust collection duct materials extends the service life of the device and reduces maintenance costs. Moreover, the efficient purification effect helps to improve the overall air quality in the workplace and increase production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a new type of high-efficiency and energy-saving volumetric heat exchanger of the utility model;
[0022] Figure 2 This is a schematic diagram of an overall top view of a new type of high-efficiency and energy-saving volumetric heat exchanger of the utility model;
[0023] Figure 3 This is a schematic diagram of the dust collection pipe connection of a new type of high-efficiency and energy-saving volumetric heat exchanger in the utility model;
[0024] Figure 4 This is a schematic diagram of the connection and disassembly of the purification box of a new type of high-efficiency and energy-saving volumetric heat exchanger in the utility model.
[0025] In the figure: 1. Base plate; 2. Handle; 3. Pulley; 4. Dust hood; 5. Dust duct; 6. Purification box; 7. Card slot; 8. Upper cover; 9. Card block; 10. Primary filter; 11. Medium filter; 12. High efficiency filter; 13. Exhaust duct; 14. Fixing block; 15. Fan. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0029] See also Figure 1-4 , the utility model provides a technical solution:
[0030] A new type of high-efficiency and energy-saving volumetric heat exchanger includes a base plate 1 and a discharge pipe 13. The right front end and the right rear end of the base plate 1 are fixedly connected to a handle 2, and the four corners of the lower end of the base plate 1 are fixedly connected to pulleys 3. A dust hood 4 is fixedly installed on the right upper end of the base plate 1, and a dust collection pipe 5 is fixedly installed on the left end of the dust collection hood 4. A purification box 6 is fixedly installed on the end of the dust collection pipe 5 away from the dust collection hood 4. A card slot 7 is provided on the upper front end and the upper rear end of the purification box 6. The two card slots 7 are jointly connected with a card block 9, and the two card blocks 9 are jointly fixedly connected with an upper cover 8; a primary filter 10, a medium efficiency filter 11 and a high efficiency filter 12 are sequentially arranged inside the purification box 6, and the left end of the primary filter 10 is fixedly connected to four fixed blocks 14. The left ends of the four fixed blocks 14 are jointly fixedly connected to a fan 15, and the discharge pipe 13 is connected to the air outlet of the fan 15.
[0031] According to the above solution, the device can be easily moved by the handle 2 and pulley 3 on the bottom plate 1. The smoke and dust generated by laser cutting are collected by the dust hood 4 and transmitted to the purification box 6 through the dust collection duct. The upper cover 8 of the purification box 6 is connected to the card slot 7 through the clamping block 9, which is convenient for disassembly and maintenance. After entering the purification box 6, the smoke and dust pass through the primary filter 10 to intercept larger particles, the medium efficiency filter 11 to filter smaller particles, and the high efficiency filter 12 to remove tiny particles. Finally, under the action of the fan 15, the purified air is discharged through the exhaust pipe 13.
[0032] In this embodiment, the dust hood 4 is of side suction type or top suction type, and its shape and size are customized according to the working area of the laser cutting equipment; the dust hood 4 is connected to the air inlet of the purification box 6 through the dust suction duct 5, and the fan 15 is installed at the air outlet of the purification box 6; the fan 15 is a centrifugal fan, and its air volume and air pressure can be adjusted according to actual needs; the dust suction duct 5 is made of high-temperature resistant and corrosion-resistant materials, such as stainless steel or polytetrafluoroethylene; the primary filter 10 is a metal filter mesh, the medium-efficiency filter 11 is a non-woven fabric filter, and the high-efficiency filter 12 is a HEPA filter.
[0033] The above solution is customized to either a side-suction or top-suction system, tailored to the laser cutting equipment's operating area, for optimal dust collection. Its shape and size ensure maximum coverage of the dust generation area. Dust collected by the dust hood 4 is transferred to the air inlet of the purification box 6. Made of high-temperature and corrosion-resistant materials such as stainless steel or polytetrafluoroethylene, it operates stably under harsh operating conditions. Internally, a primary filter 10, a medium-efficiency filter 11, and a high-efficiency filter 12 provide multi-stage filtration for dust. A metal filter intercepts larger dust particles, a non-woven fabric further filters smaller particles, and a HEPA filter removes minute dust particles, achieving efficient purification. A centrifugal fan 15 is installed at the air outlet of the purification box 6. Air volume and pressure can be adjusted according to actual needs, providing sufficient power to discharge the purified air through the exhaust duct 13.
[0034] It should be noted that this utility model is a novel, highly efficient, and energy-saving volumetric heat exchanger. During use, the base plate 1 is easily moved and operated via handles 2 and pulleys 3. Dust generated by laser cutting is collected by a dust hood 4, which can be customized with either side-suction or top-suction design depending on the work area to maximize dust capture. The dust is then transported to a purification chamber 6 via a dust collection duct 5, constructed of high-temperature and corrosion-resistant materials such as stainless steel or polytetrafluoroethylene to ensure stable operation. Once in the purification chamber 6, the dust passes through a primary filter 10, a medium-efficiency filter 11, and a high-efficiency filter 12 for multi-stage filtration. The primary filter 10 is a metal mesh filter that intercepts larger particles; the medium-efficiency filter 11 is a non-woven fabric filter that further filters smaller particles; and the high-efficiency filter 12 is a HEPA filter that removes fine dust particles. The filtered air is then discharged through an exhaust duct 13 by a fan 15 secured by four fixing blocks 14. The fan 15 is centrifugal, and the air volume and pressure can be adjusted according to actual needs.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A novel high-efficiency and energy-saving volumetric heat exchanger, comprising a base plate (1) and a discharge pipe (13), characterized in that: The right front side and the right rear side of the bottom plate (1) are fixedly connected to a handle (2), the four corners of the lower end of the bottom plate (1) are fixedly connected to pulleys (3), the upper right part of the bottom plate (1) is fixedly mounted with a dust hood (4), the left end of the dust hood (4) is fixedly mounted with a dust collection pipe (5), the end of the dust collection pipe (5) away from the dust collection hood (4) is fixedly mounted with a purification box (6), the upper front end and the upper rear end of the purification box (6) are both provided with a card slot (7), the two card slots (7) are commonly connected with a card block (9), and the two card blocks (9) are commonly fixedly connected with an upper cover (8) between each other; A primary filter (10), a medium filter (11) and a high efficiency filter (12) are sequentially arranged inside the purification box (6); the left end of the primary filter (10) is fixedly connected to four fixing blocks (14); the left ends of the four fixing blocks (14) are commonly fixedly connected to a fan (15); and the discharge pipe (13) is connected to the air outlet of the fan (15).
2. A novel high-efficiency and energy-saving volumetric heat exchanger according to claim 1, characterized in that: The dust hood (4) is of side suction type or top suction type, and its shape and size are customized according to the working area of the laser cutting equipment.
3. The novel high-efficiency and energy-saving volumetric heat exchanger according to claim 1 is characterized in that: The dust collection hood (4) is connected to the air inlet of the purification box (6) via a dust collection pipe (5), and the fan (15) is installed at the air outlet of the purification box (6).
4. The novel high-efficiency and energy-saving volumetric heat exchanger according to claim 1 is characterized in that: The fan (15) is a centrifugal fan, and its air volume and air pressure can be adjusted according to actual needs.
5. The novel high-efficiency and energy-saving volumetric heat exchanger according to claim 1 is characterized in that: The dust collection pipe (5) is made of a high-temperature resistant and corrosion-resistant material, such as stainless steel or polytetrafluoroethylene.
6. The novel high-efficiency and energy-saving volumetric heat exchanger according to claim 1 is characterized in that: The primary filter (10) is a metal filter, the medium filter (11) is a non-woven fabric filter, and the high efficiency filter (12) is a HEPA filter.