Guide rail tool facilitating welding and positioning

By introducing a positioning and adjustment mechanism into the guide rail tooling, the guide rail can be automatically flipped and positioned, which solves the problem of repositioning and flipping in the existing technology and improves the efficiency and convenience of guide rail welding.

CN223325750UActive Publication Date: 2025-09-12SHANGHAI JIURONG MACHINERY CO LTD
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Patent Information

Application Number
CN202422361715.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-12
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing guide rail tooling needs to be re-positioned and flipped before welding the bottom of the guide rail, which leads to inconvenience and low efficiency.

Method used

A guide rail tooling including a positioning mechanism and an adjustment mechanism is designed. The guide rail is driven to flip through the positioning cylinder and the drive motor, so that the guide rail can be flipped without re-clamping. The drive structure and the adjustment motor are combined to make the guide rails close to each other, realizing direct welding of the bottom of the guide rail.

Benefits of technology

The efficiency and convenience of guide rail welding are improved, the steps of repositioning and flipping are avoided, and the processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a guide rail tool convenient for welding and positioning, which comprises a mounting shell, two positioning mechanisms are arranged above the mounting shell, and an adjusting mechanism is arranged in the mounting shell; the positioning mechanism comprises two connecting seats, a first supporting plate, a side plate and a connecting plate are fixed to the tops of the connecting seats, a sliding rail is fixed to the surface of the first supporting plate, a sliding block is slidably connected to the surface of the sliding rail, a positioning cylinder is fixedly connected to the surface of the sliding block, and two positioning lead screws penetrate through the surface of the positioning cylinder in a threaded mode; and one end of the positioning lead screw is rotationally connected with a first clamping plate, two second supporting plates are fixed to the inner wall of the positioning cylinder, a fastening lead screw penetrates through the surface of the second supporting plate on the upper side in a threaded mode, and a second clamping plate is fixed to the bottom end of the fastening lead screw. The guide rail overturning device has the advantages that after the guide rail is positioned, the guide rail can be directly driven to be overturned, and clamping does not need to be relieved again when the bottom face of the guide rail is welded.
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Description

Technical Field

[0001] The utility model relates to the technical field of guide rail processing, in particular to a guide rail tooling which is convenient for welding and positioning. Background Art

[0002] A guide rail is a groove or ridge made of metal or other materials. It is a device that can support, fix, guide moving devices or equipment and reduce their friction. When various machines are running, the guide rail pair ensures the correct motion trajectory of the actuator, and the guide rail pair also affects the motion characteristics of the actuator.

[0003] A search of a Chinese patent with publication number CN219379570U discloses a guide rail tooling that facilitates welding positioning.

[0004] The cam is secured to the top of the platform and has two camshafts that are each secured to the bottom of the platform and have a spring that allows the two guide rails to move relative to each other, and the cams are secured to the top of the platform with two camshafts that are each secured to the bottom of the platform.

[0005] However, this patent still has the following problems: although the device can position the guide rail from multiple directions, it is difficult to directly weld the bottom of the guide rail during welding. It is necessary to re-release the positioning and flip the guide rail, and then re-position it before the bottom of the guide rail can be welded, which makes the device inconvenient to use and poor in practicality. Utility Model Content

[0006] The purpose of the utility model is to provide a guide rail tooling that is convenient for welding positioning, which has the advantage of being able to directly drive the guide rail to perform a flipping operation after the guide rail positioning is completed, so that there is no need to release the clamping when welding the bottom surface of the guide rail.

[0007] To achieve the above object, the present invention provides the following technical solution: a guide rail tooling that is convenient for welding positioning, comprising a mounting shell, two positioning mechanisms are provided above the mounting shell, and an adjustment mechanism is provided inside the mounting shell;

[0008] The top end face of the lifting pin is fixed with a button bar, and the button bar end has a spring, and the button bar end has a hook portion, and a hook portion is provided on the hook portion.

[0009] As a preferred guide rail tooling for facilitating welding positioning of the utility model, the connecting plate surface driving structure includes a driven shaft, one end of the driven shaft is rotatably connected to the connecting plate surface, and transmission wheels are fixed to the rotating shaft and the driven shaft surface. There are two transmission wheels on the rotating shaft surface, and the transmission wheels on the upper and lower sides are connected by belt drive. A gear is fixed to the driven shaft surface, and a gear ring is fixed to the positioning cylinder surface, and the gear is meshed with the gear ring.

[0010] As a preferred guide rail tooling for facilitating welding positioning of the present invention, two third support plates are fixed on the top of the connecting seat, the top of the third support plate is rotatably connected to a support roller, and the surface of the support roller is slidably connected to the surface of the positioning cylinder.

[0011] As a preferred guide rail tooling for facilitating welding positioning of the utility model, the adjusting mechanism includes an adjusting motor, the adjusting motor is fixed on the surface of the mounting shell, the output shaft of the adjusting motor passes through the interior of the mounting shell and is fixed with a bidirectional screw rod, one end of the bidirectional screw rod is rotatably connected to the inner wall of the mounting shell, the surface of the bidirectional screw rod is threadedly connected with four first slides, the surface of the mounting shell is provided with multiple slide grooves, the first slide is slidably connected to the slide groove surface, and the top of the first slide is fixedly connected to the bottom of the connecting seat.

[0012] As a preferred guide rail tooling for facilitating welding positioning of the present invention, two second guide rods are fixed to the inner wall of the mounting shell, four second slides are slidably connected to the surface of the second guide rods, and the top of the second slide is fixedly connected to the bottom of the connecting seat.

[0013] As a preferred guide rail tooling for facilitating welding positioning of the present invention, a controller is fixed on the surface of the mounting shell, and the driving motor is a servo motor with a brake device installed at the tail.

[0014] As a preferred guide rail tooling for facilitating welding positioning of the present invention, a first guide rod is passed through the surface of the positioning cylinder, and one end of the first guide rod is fixedly connected to the surface of the first clamping plate.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] The utility model discloses a positioning mechanism is provided, so that the guide rail can complete its own flipping without re-clamping, and the guide rail can be placed on the surface of the second support plate on the lower side. Rotating the positioning screw rods on both sides can make the first clamping plates on both sides move toward each other, so that the guide rails can be positioned in the middle position of the positioning cylinder, and rotating the fastening screw rod again can make the second clamping plate move downward to position the top of the guide rail. Thereafter, the connecting seats on both sides are driven by the adjusting mechanism to drive the guide rails to approach each other. After the surfaces of the guide rails on both sides are in contact, the welding process of the guide rail surfaces can be started. When the bottom of the guide rail needs to be welded, the driving motors on both sides are started at the same time, driving the rotating shaft to rotate, so that the rotating shaft can drive the positioning cylinder to rotate by cooperating with the driving structure. At this time, the slider will slide together on the surface of the slide rail, thereby supporting the positioning cylinder, so that the guide rails on both sides can be directly flipped over without repositioning, thereby improving the efficiency of the guide rail welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 It is a structural diagram of the positioning mechanism in the utility model;

[0019] Figure 3 It is a partial structural diagram of the positioning mechanism in the utility model;

[0020] Figure 4 It is a partial cross-sectional structural diagram of the positioning mechanism in the present utility model;

[0021] Figure 5 It is a structural diagram of the adjustment mechanism in the utility model.

[0022] In the figure: 1. Mounting shell; 2. Positioning mechanism; 201. Connecting seat; 202. First support plate; 203. Slide rail; 204. Slider; 205. Positioning cylinder; 206. Side plate; 207. Rotating shaft; 208. Connecting plate; 209. First clamping plate; 210. Second support plate; 211. Fastening screw rod; 212. Second clamping plate; 213. Driven shaft; 214. Gear ring; 215. Gear; 216. Driving motor; 217. Transmission wheel; 218. First guide rod; 219. Third support plate; 220. Support roller; 221. Positioning screw rod; 3. Adjusting mechanism; 301. Adjusting motor; 302. Bidirectional screw rod; 303. First slide; 304. Slide groove; 305. Second guide rod; 306. Second slide; 4. Controller. DETAILED DESCRIPTION

[0023] See also Figure 1-Figure 5 A guide rail tooling for facilitating welding positioning includes a mounting shell 1, two positioning mechanisms 2 are provided above the mounting shell 1, and an adjustment mechanism 3 is provided inside the mounting shell 1;

[0024] The positioning mechanism 2 enables the guide rail to flip over without re-clamping, and the adjustment mechanism 3 is used to drive the guide rails on both sides to move closer to each other.

[0025] The positioning mechanism 2 includes two connecting seats 201, and a first support plate 202, a side plate 206 and a connecting plate 208 are fixed to the top of the connecting seat 201. A slide rail 203 is fixed to the surface of the first support plate 202, and a slider 204 is slidably connected to the surface of the slide rail 203. A positioning cylinder 205 is fixedly connected to the surface of the slider 204. Two positioning screw rods 221 are threaded through the surface of the positioning cylinder 205, and one end of the positioning screw rod 221 is rotatably connected to the first clamping plate 209. Two second support plates 210 are fixed to the inner wall of the positioning cylinder 205. A fastening screw rod 211 is threaded through the surface of the upper second support plate 210, and a second clamping plate 212 is fixed to the bottom end of the fastening screw rod 211. The surface of the side plate 206 is rotatably connected to the rotating shaft 207, and the rotating shaft 207 passes through the connecting plate 208. A driving motor 216 is fixed to the surface of one side plate 206. The output shaft of the driving motor 216 passes through the side plate 206 and is fixedly connected to the rotating shaft 207. A driving structure is installed on the surface of the connecting plate 208.

[0026] The guide rail can be placed on the surface of the second support plate 210 on the lower side. Rotating the positioning screw rods 221 on both sides can make the first clamping plates 209 on both sides move toward each other, so that the guide rail can be positioned in the middle position of the positioning cylinder 205. Rotating the fastening screw rod 211 again allows the second clamping plate 212 to position the top of the guide rail downward. Then, the adjusting mechanism 3 is used to make the connecting seats 201 on both sides drive the guide rails to approach each other. After the surfaces of the guide rails on both sides contact, the welding process of the guide rail surfaces can be started. When the bottom of the guide rail needs to be welded, the driving motors 216 on both sides are started at the same time, driving the rotating shaft 207 to rotate, so that the rotating shaft 207 can drive the positioning cylinder 205 to rotate by cooperating with the driving structure. At this time, the slider 204 will slide together on the surface of the slide rail 203, thereby supporting the positioning cylinder 205, so that the guide rails on both sides can be directly flipped over without repositioning, thereby improving the efficiency of the guide rail welding process.

[0027] Furthermore, the driving structure on the surface of the connecting plate 208 includes a driven shaft 213, one end of which is rotatably connected to the surface of the connecting plate 208. A transmission wheel 217 is fixed to the surface of the rotating shaft 207 and the driven shaft 213. There are two transmission wheels 217 on the surface of the rotating shaft 207, and the upper and lower transmission wheels 217 are connected by a belt drive. A gear 215 is fixed to the surface of the driven shaft 213, and a gear ring 214 is fixed to the surface of the positioning cylinder 205. The gear 215 meshes with the gear ring 214.

[0028] When the driving motor 216 drives the rotating shaft 207 to rotate, the rotating shaft 207 can drive the two transmission wheels 217 on its surface to rotate at the same time, so that the lower transmission wheel 217 can be driven by the belt and the upper transmission wheel 217 to drive the driven shafts 213 on the surfaces of the two connecting plates 208 to rotate at the same time, and then the gear 215 can drive the gear ring 214 to rotate, thereby achieving the effect of the positioning cylinder 205 driving the guide rail to rotate.

[0029] Furthermore, two third support plates 219 are fixed on the top of the connecting seat 201. The top of the third support plate 219 is rotatably connected to a support roller 220. The surface of the support roller 220 is slidably connected to the surface of the positioning cylinder 205.

[0030] The bottom of the positioning cylinder 205 can contact the surface of the supporting roller 220, so that the positioning cylinder 205 can obtain a supporting effect, making the positioning cylinder 205 more stable.

[0031] Furthermore, the adjustment mechanism 3 includes an adjustment motor 301, which is fixed to the surface of the mounting shell 1. The output shaft of the adjustment motor 301 extends into the interior of the mounting shell 1 and is fixed with a bidirectional screw rod 302. One end of the bidirectional screw rod 302 is rotatably connected to the inner wall of the mounting shell 1. Four first slides 303 are threadedly connected to the surface of the bidirectional screw rod 302. A plurality of slide grooves 304 are opened on the surface of the mounting shell 1. The first slides 303 are slidably connected to the surfaces of the slide grooves 304. The top of the first slide 303 is fixedly connected to the bottom of the connecting seat 201.

[0032] When the regulating motor 301 is started, it can drive the bidirectional screw rod 302 to rotate, so that the first slides 303 on both sides can be affected by the threads and start to move in opposite directions, so that the connecting seats 201 on both sides can approach each other.

[0033] Furthermore, two second guide rods 305 are fixed to the inner wall of the mounting shell 1, and four second slides 306 are slidably connected to the surface of the second guide rods 305, and the top of the second slide 306 is fixedly connected to the bottom of the connecting seat 201;

[0034] The connecting seat 201 can drive the second slide 306 to slide on the surface of the second guide rod 305, thereby improving the stability of the connecting seat 201 when moving.

[0035] Furthermore, a controller 4 is fixed on the surface of the mounting shell 1. The controller 4 is electrically connected to the drive motor 216 and the regulating motor 301. The drive motor 216 is a servo motor and a brake device is installed at its tail.

[0036] The controller 4 can operate multiple devices, and the use of a servo motor as the drive motor 216 can enable it to accurately control the number of rotations of the output shaft, and also enable the output shaft to achieve a self-locking effect when it stops running, so that the rotating shafts 207 on both sides can rotate synchronously.

[0037] Furthermore, a first guide rod 218 is passed through the surface of the positioning cylinder 205, and one end of the first guide rod 218 is fixedly connected to the surface of the first clamping plate 209;

[0038] When the first clamping plate 209 moves, the first guide rod 218 slides on the surface of the positioning tube 205, so that the first clamping plate 209 will not rotate when moving.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A guide rail fixture for facilitating welding positioning, comprising a mounting shell (1), characterized in that: Two positioning mechanisms (2) are provided above the installation shell (1), and an adjustment mechanism (3) is provided inside the installation shell (1); The positioning mechanism (2) comprises two connecting seats (201), a first support plate (202), a side plate (206) and a connecting plate (208) are fixed on the top of the connecting seat (201), a slide rail (203) is fixed on the surface of the first support plate (202), a slider (204) is slidably connected to the surface of the slide rail (203), a positioning cylinder (205) is fixedly connected to the surface of the slider (204), a threaded surface of the positioning cylinder (205) is penetrated by two positioning screw rods (221), one end of the positioning screw rod (221) is rotatably connected to the first clamping plate (209), and the positioning cylinder (20 5) Two second support plates (210) are fixed on the inner wall, a fastening screw (211) is threadedly passed through the surface of the upper second support plate (210), a second clamping plate (212) is fixed to the bottom end of the fastening screw (211), a rotating shaft (207) is rotatably connected to the surface of the side plate (206), and the rotating shaft (207) passes through the connecting plate (208), a driving motor (216) is fixed on the surface of one side of the side plate (206), an output shaft of the driving motor (216) passes through the side plate (206) and is fixedly connected to the rotating shaft (207), and a driving structure is installed on the surface of the connecting plate (208).

2. The guide rail fixture for facilitating welding positioning according to claim 1, characterized in that: The driving structure on the surface of the connecting plate (208) includes a driven shaft (213), one end of which is rotatably connected to the surface of the connecting plate (208), and transmission wheels (217) are fixed on the surfaces of the rotating shaft (207) and the driven shaft (213). There are two transmission wheels (217) on the surface of the rotating shaft (207), and the transmission wheels (217) on the upper and lower sides are connected by belt transmission. A gear (215) is fixed on the surface of the driven shaft (213), and a gear ring (214) is fixed on the surface of the positioning cylinder (205), and the gear (215) is meshed with the gear ring (214).

3. The guide rail fixture for facilitating welding positioning according to claim 1, characterized in that: Two third support plates (219) are fixed on the top of the connecting seat (201), and the top of the third support plate (219) is rotatably connected to a support roller (220), and the surface of the support roller (220) is slidably connected to the surface of the positioning cylinder (205).

4. The guide rail fixture for facilitating welding positioning according to claim 1, characterized in that: The adjusting mechanism (3) comprises an adjusting motor (301), the adjusting motor (301) is fixed to the surface of the mounting shell (1), the output shaft of the adjusting motor (301) passes through the interior of the mounting shell (1) and is fixed with a bidirectional screw rod (302), one end of the bidirectional screw rod (302) is rotatably connected to the inner wall of the mounting shell (1), four first slides (303) are threadedly connected to the surface of the bidirectional screw rod (302), a plurality of slide grooves (304) are provided on the surface of the mounting shell (1), the first slides (303) are slidably connected to the surfaces of the slide grooves (304), and the top of the first slide (303) is fixedly connected to the bottom of the connecting seat (201).

5. The guide rail fixture for facilitating welding positioning according to claim 4, characterized in that: Two second guide rods (305) are fixed to the inner wall of the installation shell (1); four second slides (306) are slidably connected to the surface of the second guide rods (305); and the top of the second slide (306) is fixedly connected to the bottom of the connecting seat (201).

6. The guide rail fixture for facilitating welding positioning according to claim 1, characterized in that: A controller (4) is fixed on the surface of the mounting shell (1); the driving motor (216) is a servo motor and a brake device is installed at the rear end thereof.

7. The guide rail fixture for facilitating welding positioning according to claim 1, characterized in that: A first guide rod (218) passes through the surface of the positioning cylinder (205), and one end of the first guide rod (218) is fixedly connected to the surface of the first clamping plate (209).

Citation Information

Patent Citations

  • Guide rail tool facilitating welding and positioning

    CN219379570U