Cast film machine
By installing a stirring and crushing component and a quantitative feeding component in the cast film machine, the problem of large particles in the film raw materials affecting the quality is solved, the uniform mixing of the raw materials and uniform feeding are achieved, and the quality and efficiency of film production are improved.
Patent Information
- Application Number
- CN202422094485.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing film raw materials contain large particles that affect the quality of the film, and the negative pressure feeding is not controllable enough, and the material cannot be fed at a uniform speed, resulting in a low film qualification rate.
A mixing and crushing assembly is installed on the storage silo. The raw materials are broken into small particles by the mixing blades and crushing rollers, and the mixing blades are driven up and down by the limit rod to mix them evenly. A screw conveyor is used to transport the materials to the storage tank, and the materials are fed at a uniform speed by the quantitative feeding assembly, which is controlled by the material level sensor.
It achieves uniform mixing and uniform feeding of film raw materials, improves film quality and production efficiency, avoids the impact of large particles, and saves working time.
Smart Images

Figure CN223326767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment, in particular to a cast film machine. Background Art
[0002] Cast film is a non-stretched, non-directional flat extruded film produced by melt casting and cooling. Compared with blown film, it is characterized by fast production speed, high output, good film gloss and uniform thickness. As a type of cast film, CPE film is a flat extruded film, which is very convenient for subsequent processes such as printing and lamination. Therefore, it is widely used in the packaging of textiles, industry, food, daily necessities, etc.
[0003] A Chinese patent (authorization announcement number: CN 206937774 U, authorization announcement date: 2018.01.30) proposes an automatic feeding cast film machine. By sealing the feed hopper and connecting it to a suction pipe, a negative pressure is generated in the feed hopper during operation. At this time, the raw material will enter the feed hopper through the suction pipe under the action of the negative pressure.
[0004] The existing film raw material particles are more or less mixed with large particles. Once the large particles are not completely melted, the qualified rate of the film will be greatly affected. In addition, the controllability of the above-mentioned device for feeding by negative pressure is not high, and it is impossible to feed the cast film machine at a uniform speed. In order to solve the problem of large particle raw materials affecting the quality of the film, we propose a cast film machine. Utility Model Content
[0005] In response to the deficiencies in the prior art, the utility model provides a cast film machine, which installs a stirring and crushing assembly on a storage bin, and stirs and crushes the film raw materials into small particles through the stirring blades and crushing rollers of the stirring and crushing assembly, and drives the stirring blades on the lifting sleeve to move back and forth through the sliding action of the limit rod on the annular groove, so that the film raw materials are mixed evenly and are more easily melted by heat when transported to the cast film machine, thus saving working time, and transporting the crushed film raw materials to the storage tank through screw conveyors 1 and 2, and feeding at a uniform speed through a quantitative feeding assembly, and controlling each conveying mechanism through a controller, and arranging material level sensors 1 and 2 to avoid excessive or insufficient raw materials in the storage tank, thereby solving the background problem.
[0006] The discharging opening that stirs cage connects with the delivery chute charging aperture, and the delivery chute discharging opening is erected at bin top, bin be arranged on the supporting tractor of the present invention on the supporting tractor, and the delivery chute discharging opening is erected at bin top, bin be arranged on the supporting tractor of the present invention on.
[0007] Preferably, the mixing and crushing assembly includes a mounting plate, on which a drive motor 1 is fixedly mounted, an output shaft end of the drive motor 1 passes through the mounting plate and is fixedly connected to a rotating rod, and the other end of the rotating rod is fixedly connected to a first bevel gear.
[0008] Preferably, a filter plate is fixedly installed on the bottom side of the inner wall of the storage bin, and a plurality of rotating seats are also fixedly connected to the inner wall of the storage bin. The rotating seats are located above the filter plate, and a crushing roller is rotatably installed on the rotating seats. The other end of the crushing roller is fixedly connected to a second bevel gear, and the second bevel gear is meshed with the first bevel gear.
[0009] Preferably, the outer surface of the rotating rod is provided with a plurality of spline grooves, and the outer surface of the rotating rod is also provided with a lifting sleeve, the outer surface of the lifting sleeve is fixedly connected with a plurality of stirring blades, the inner wall of the lifting sleeve is fixedly connected with a plurality of splines, and the splines are slidably connected to the spline grooves.
[0010] Preferably, a limit sleeve is provided on the top side of the lifting sleeve, the top end of the limit sleeve is fixedly connected to the bottom side of the mounting plate, an annular groove is provided on the inner wall of the limit sleeve, and a limit rod is fixedly connected to the outer surface of the top side of the lifting sleeve, and the limit rod is slidably connected to the annular groove.
[0011] Preferably, the quantitative feeding assembly includes a second drive motor, which is fixedly mounted on the left side of the connecting cylinder. The output shaft end of the second drive motor passes through the connecting cylinder and is fixedly connected to a roller.
[0012] Preferably, a material level sensor 1 and a material level sensor 2 are provided on the rear side of the storage tank, and the material level sensor 1 is provided above the material level sensor 2.
[0013] Preferably, the left and right side walls of the storage bin are respectively provided with an infrared transmitter and an infrared receiver.
[0014] Preferably, a controller is provided on the front side wall of the storage bin.
[0015] Preferably, an alarm is also provided on the front side wall of the storage bin.
[0016] Beneficial effects
[0017] The utility model provides a cast film machine. Compared with the existing technology, it has the following advantages:
[0018] 1. This cast film machine installs a stirring and crushing component on the storage bin, and uses the stirring blades and crushing rollers of the stirring and crushing component to stir and crush the film raw materials into small particles. The limiting rod slides on the annular groove, thereby driving the stirring blades on the lifting sleeve to rise and fall back, so that the film raw materials are evenly mixed and are more easily melted by heat when transported to the cast film machine, saving working time.
[0019] 2. This cast film machine conveys the crushed film raw material into the storage tank through screw conveyor 1 and screw conveyor 2, and feeds the material at a uniform speed through a quantitative feeding component, controls each conveying mechanism through a controller, and sets material level sensor 1 and material level sensor 2 to avoid excessive or insufficient raw material in the storage tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the storage bin of the present utility model;
[0022] Figure 3 This is a schematic diagram of the structure above the filter plate of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure below the mounting plate of the utility model;
[0024] Figure 5 This is a schematic diagram of the internal structure of the limit sleeve of the utility model;
[0025] Figure 6 This is a schematic diagram of the structure of the quantitative feeding component of the utility model;
[0026] Figure 7 This is a schematic diagram of the cross-sectional structure of the storage tank of the present utility model;
[0027] Figure 8 For this utility model Figure 2 A magnified schematic diagram of the structure in the middle.
[0028] In the figure: 1. Cast film machine body; 2. Feeding tank; 3. Mounting frame; 4. Storage tank; 5. Screw conveyor 1; 6. Support plate; 7. Screw conveyor 2; 8. Storage bin; 9. Controller; 10. Mounting plate; 11. Drive motor 1; 12. Alarm; 13. Stirring blade; 14. Infrared transmitter; 15. Infrared receiver; 16. Filter plate; 17. Discharge port; 18. First bevel gear; 19. Second bevel gear; 20. Crushing roller; 21. Rotating seat; 22. Lifting sleeve; 23. Limit rod; 24. Limit sleeve; 25. Annular groove; 26. Feed port; 27. Material level sensor 1; 28. Material level sensor 2; 29. Drive motor 2; 30. Connecting cylinder; 31. Roller; 32. Rotating rod; 33. Spline; 34. Spline groove. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-8 The utility model provides a technical solution: a cast film machine, including a cast film machine body 1, a feeding tank 2 and a mounting frame 3 are provided on the cast film machine body 1, and a connecting tube 30 is fixedly penetrated on the mounting frame 3, and the top of the connecting tube 30 is fixedly connected to the storage tank 4, and the storage tank 4 and the feeding tank 2 are communicated with the connecting tube 30, and a feeding port 26 is provided on the top side of the storage tank 4, and a supporting plate 6 is provided on the front side of the cast film machine body 1, and a screw conveyor 5 is installed on the supporting plate 6. The screw conveyor 15 is connected with the storage tank 4 through the feeding port 26, and the other end of the screw conveyor 15 is installed with a screw conveyor 27. A storage bin 8 is provided above the screw conveyor 27, and a discharge port 17 is provided on the bottom side of the storage bin 8. The screw conveyor 27 is connected with the storage bin 8 through the discharge port 17, and a stirring and crushing component is installed on the storage bin 8. A quantitative feeding component is installed between the storage tank 4 and the connecting tube 30.
[0031] When the device is in use, workers add film raw materials into the storage bin 8, and stir and crush the film raw materials through the stirring and crushing component to prevent large particles in the raw materials from affecting the quality of the film. The crushed raw materials are then transported to the storage tank 4 through screw conveyor 1 5 and screw conveyor 2 7. The raw materials transported to the storage tank 4 are fed at a uniform speed through the quantitative feeding component. Since each conveying mechanism is controlled by the controller 9, and a material level sensor 1 27 and a material level sensor 2 28 are set on the storage tank 4, when the raw material in the storage tank 4 is higher than the material level sensor 1 27, the screw conveyor 1 5 and the screw conveyor 2 7 are turned off. Conversely, when the raw material in the storage tank 4 is higher than the material level sensor 1 27, the screw conveyor 1 5 and the screw conveyor 2 7 are turned on. When the raw material in the storage tank 4 is lower than the material level sensor 2 28, the conveying speed of the screw conveyor 1 5 and the screw conveyor 2 7 is accelerated. Infrared transmitters 14 and infrared receivers 15 are respectively provided on the left and right side walls of the storage bin 8. When the raw material in the storage bin 8 is too low, an alarm 12 is used to warn workers to add materials.
[0032] The mixing and crushing assembly includes a mounting plate 10, on which a drive motor 11 is fixedly mounted. The output shaft end of the drive motor 11 passes through the mounting plate 10 and is fixedly connected to a rotating rod 32, and the other end of the rotating rod 32 is fixedly connected to a first bevel gear 18.
[0033] A filter plate 16 is fixedly installed on the bottom side of the inner wall of the storage bin 8. A number of rotating seats 21 are also fixedly connected to the inner wall of the storage bin 8. The rotating seats 21 are located above the filter plate 16, and a crushing roller 20 is rotatably installed on the rotating seats 21. The other end of the crushing roller 20 is fixedly connected to a second bevel gear 19, which is engaged with the first bevel gear 18.
[0034] The outer surface of the rotating rod 32 is provided with a plurality of spline grooves 34, and the outer surface of the rotating rod 32 is also provided with a lifting sleeve 22. The outer surface of the lifting sleeve 22 is fixedly connected to a plurality of stirring blades 13, and the inner wall of the lifting sleeve 22 is fixedly connected to a plurality of splines 33, which are slidably connected to the spline grooves 34.
[0035] A limiting sleeve 24 is provided on the top side of the lifting sleeve 22. The top end of the limiting sleeve 24 is fixedly connected to the bottom side of the mounting plate 10. An annular groove 25 is provided on the inner wall of the limiting sleeve 24. The outer surface of the top side of the lifting sleeve 22 is fixedly connected to a limiting rod 23. The limiting rod 23 is slidably connected to the annular groove 25.
[0036] When the mixing and crushing assembly is in use, the drive motor 11 is started, the rotating rod 32 is driven by the drive motor 11, and the second bevel gear 19 is engaged with the first bevel gear 18, thereby driving the crushing roller 20 to rotate and crush the raw materials. Since the spline 33 on the lifting sleeve 22 is slidably connected to the spline groove 34 on the rotating rod 32, the lifting sleeve 22 is driven to rotate, and the stirring blade 13 is driven to stir the raw materials. Moreover, since the limit rod 23 on the top side outer surface of the lifting sleeve 22 is slidably connected to the annular groove 25 opened in the limit sleeve 24, the lifting sleeve 22 is lifted and lowered back and forth while rotating, so that the raw materials in the storage bin 8 are evenly mixed.
[0037] The quantitative feeding assembly includes a second drive motor 29 , which is fixedly mounted on the left side of a connecting cylinder 30 . The output shaft end of the second drive motor 29 passes through the connecting cylinder 30 and is fixedly connected to a roller 31 .
[0038] The quantitative feeding component drives the roller 31 to rotate through the driving motor 29, and controls the feeding speed by controlling the rotation speed of the roller 31.
[0039] A material level sensor 1 27 and a material level sensor 2 28 are provided on the rear side of the storage tank 4 , and the material level sensor 1 27 is provided above the material level sensor 2 28 .
[0040] The left and right side walls of the storage bin 8 are respectively provided with an infrared transmitter 14 and an infrared receiver 15 .
[0041] A controller 9 is provided on the front side wall of the storage bin 8 .
[0042] An alarm 12 is also provided on the front side wall of the storage bin 8 .
[0043] Working principle: When the device is used, the worker adds the film raw material into the storage bin 8, drives the rotating rod 32 by starting the driving motor 11, and engages the first bevel gear 18 through the second bevel gear 19, thereby driving the crushing roller 20 to rotate and crush the raw material. Since the spline 33 on the lifting sleeve 22 is slidably connected to the spline groove 34 on the rotating rod 32, the lifting sleeve 22 is driven to rotate, and the stirring blade 13 is driven to stir the raw material. Since the limiting rod 23 on the top side outer surface of the lifting sleeve 22 is slidably connected to the annular groove 25 provided on the limiting sleeve 24, the lifting sleeve 22 is lifted and lowered back and forth while rotating, so that the raw materials in the storage bin 8 are evenly mixed. The setting of the stirring blade 13 and the crushing roller 20 prevents large particles in the raw materials from affecting the quality of the film. Then the crushed raw materials are passed through the screw conveyor 5 and the screw conveyor The raw materials are transported to the storage tank 4 by the second 7, and the roller 31 is driven to rotate by the driving motor 29, and the unloading speed of the storage tank 4 is controlled by controlling the rotation speed of the roller 31. Since each conveying mechanism is controlled by the controller 9, and a material level sensor 1 27 and a material level sensor 2 28 are set on the storage tank 4, when the raw materials in the storage tank 4 are higher than the material level sensor 1 27, the screw conveyor 1 5 and the screw conveyor 2 7 are turned off. On the contrary, when the raw materials in the storage tank 4 are higher than the material level sensor 1 27, the screw conveyor 1 5 and the screw conveyor 2 7 are turned on. When the raw materials in the storage tank 4 are lower than the material level sensor 2 28, the conveying speed of the screw conveyor 1 5 and the screw conveyor 2 7 is accelerated. Infrared transmitters 14 and infrared receivers 15 are respectively set on the left and right side walls of the storage bin 8. When the raw materials in the storage bin 8 are too low, an alarm 12 is used to warn workers to add materials.
[0044] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cast film machine, comprising a cast film machine body (1), characterized in that: The cast film machine body (1) is provided with a feeding tank (2) and a mounting frame (3), the mounting frame (3) is fixedly provided with a connecting tube (30), the top of the connecting tube (30) is fixedly connected with a storage tank (4), and the storage tank (4) and the feeding tank (2) are communicated through the connecting tube (30), the top side of the storage tank (4) is provided with a feed port (26), the front side of the cast film machine body (1) is provided with a support plate (6), the support plate (6) is provided with a screw conveyor (5), the screw conveyor (5) is provided with a screw conveyor (6 ... The conveyor 1 (5) is connected to the storage tank (4) through the feed port (26), the other end of the screw conveyor 1 (5) is installed with a screw conveyor 2 (7), a storage bin (8) is provided above the screw conveyor 2 (7), a discharge port (17) is provided on the bottom side of the storage bin (8), the screw conveyor 2 (7) is connected to the storage bin (8) through the discharge port (17), a stirring and crushing assembly is installed on the storage bin (8), and a quantitative feeding assembly is installed between the storage tank (4) and the connecting cylinder (30); The stirring and crushing assembly includes a mounting plate (10), a driving motor (11) is fixedly mounted on the mounting plate (10), an output shaft end of the driving motor (11) passes through the mounting plate (10) and is fixedly connected to a rotating rod (32), the other end of the rotating rod (32) is fixedly connected to a first bevel gear (18), a filter plate (16) is fixedly mounted on the bottom side of the inner wall of the storage bin (8), the inner wall of the storage bin (8) is also fixedly connected to a plurality of rotating seats (21), the rotating seats (21) are located above the filter plate (16), and a crushing roller (20) is rotatably mounted on the rotating seat (21), the other end of the crushing roller (20) is fixedly connected to a second bevel gear (19), and the second bevel gear (19) is meshed with the first bevel gear (18); The outer surface of the rotating rod (32) is provided with a plurality of spline grooves (34), and the outer surface of the rotating rod (32) is also sleeved with a lifting sleeve (22), the outer surface of the lifting sleeve (22) is fixedly connected with a plurality of stirring blades (13), the inner wall of the lifting sleeve (22) is fixedly connected with a plurality of splines (33), the splines (33) are slidably connected to the spline grooves (34), the top side of the lifting sleeve (22) is sleeved with a limiting sleeve (24), the top end of the limiting sleeve (24) is fixedly connected to the bottom side of the mounting plate (10), the inner wall of the limiting sleeve (24) is provided with an annular groove (25), the outer surface of the top side of the lifting sleeve (22) is fixedly connected to the limiting rod (23), and the limiting rod (23) is slidably connected to the annular groove (25).
2. A cast film machine according to claim 1, characterized in that: The quantitative feeding assembly includes a second drive motor (29), which is fixedly mounted on the left side of the connecting cylinder (30). The output shaft end of the second drive motor (29) passes through the connecting cylinder (30) and is fixedly connected to a roller (31).
3. A cast film machine according to claim 2, characterized in that: A material level sensor 1 (27) and a material level sensor 2 (28) are provided on the rear side of the material storage tank (4), and the material level sensor 1 (27) is provided above the material level sensor 2 (28).
4. A cast film machine according to claim 3, characterized in that: The left and right side walls of the storage bin (8) are respectively provided with an infrared transmitter (14) and an infrared receiver (15).
5. A cast film machine according to claim 4, characterized in that: A controller (9) is provided on the front side wall of the storage bin (8).
6. A cast film machine according to claim 5, characterized in that: An alarm (12) is also provided on the front side wall of the storage bin (8).
Citation Information
Patent Citations
Automatic feeding curtain coating membrane machine
CN206937774U