Long-stroke advancing and retreating structure image video monitoring device suitable for high-temperature environment of boiler

Through the multi-stage telescopic rod and threaded rod structure of the support frame and monitoring component, combined with the motor drive and worm gear mechanism, the problem of short advance and retreat structure in the existing technology is solved, and the long-stroke advance and retreat of the monitoring component in the boiler furnace is realized, thereby improving applicability.

CN223331443UActive Publication Date: 2025-09-12NANJING DADE TECH CO LTD
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Patent Information

Application Number
CN202422946460.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-12
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The advance and retreat structure of the existing endoscopic high-temperature video monitoring device is short, and cannot be applied to boilers with long furnaces, and has low applicability.

Method used

The design of the support frame and monitoring component adopts the multi-stage telescopic rod and threaded rod structure. The long-stroke advance and retreat of the monitoring component is achieved through motor drive. The height is adjusted by the worm and worm gear mechanism, so that the monitoring component can be flexibly extended and retracted in the boiler furnace.

Benefits of technology

The monitoring component can move forward and backward over a long distance in the boiler furnace, which improves the applicability of the device and can adapt to boiler furnaces of different heights to ensure the monitoring effect.

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Abstract

The utility model discloses a long stroke advance and retreat structure image video monitoring device adapting to a boiler high temperature environment, and relates to the technical field of endoscopic high temperature video monitoring devices, the long stroke advance and retreat structure image video monitoring device comprises a support frame and a monitoring assembly, a first telescopic rod is slidably installed in a fixed sleeve, and a second telescopic rod is slidably installed in the first telescopic rod; a third telescopic rod is installed in the second telescopic rod in a sliding mode, a monitoring assembly is fixedly installed at one end of the third telescopic rod, a first threaded rod is rotatably installed in the fixed sleeve, a second threaded rod is rotatably installed in the first telescopic rod, and a third threaded rod is rotatably installed in the second telescopic rod. The first threaded rod drives the first telescopic rod to extend out in a sliding mode, the second threaded rod drives the second telescopic rod to extend out in a sliding mode, the third threaded rod drives the third telescopic rod to extend out in a sliding mode, the third telescopic rod drives the monitoring assembly to extend into a hearth of the boiler from a hearth opening for monitoring and shooting, and therefore the purpose of driving the monitoring assembly to advance and retreat for a long stroke is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of endoscopic high-temperature video monitoring devices, in particular to a long-stroke advance-and-retract structure image video monitoring device adapted to a high-temperature environment of a boiler. Background Art

[0002] The endoscopic furnace flame television monitoring device is used to monitor the combustion conditions of the furnace flame. The device is directly extended into the furnace observation hole by the endoscopic optical imaging system. The working conditions on the grate at the initial stage of ignition and the combustion and slagging dynamic conditions on the grate after normal combustion are imaged by the high-temperature peep mirror, and then converted into video signals by the camera and transmitted to the control room via the video cable. The monitor then restores the image to the screen, thereby reflecting all the combustion conditions on the grate. The operating personnel in the control room can observe the combustion conditions on the grate in real time, discover various abnormal conditions in time and take corresponding measures to ensure the safe operation of the boiler. The endoscopic furnace flame television monitoring device generally includes a monitoring component, a corner retreat component, a field control system, a control room control system and a control room display system. The monitoring component includes a high-temperature mirror group, a temperature sensor, a protective tube, a CCD Industrial cameras, high-temperature protective covers, magic tube coolers, etc. are used to capture and transmit flame images inside the furnace. Corner retraction components include electric advance and retreat actuators, electric rotary actuators, mounting brackets, automatic fire-blocking doors and prefabricated pipes, etc., which are mainly used to drive the movement of monitoring components and perform automatic protection functions such as automatic exit of the system due to over-temperature and automatic exit without protective wind. The field control system is the control center of the system, which is used to control the actions of each actuator on-site and the control execution of automatic protection functions. The operation panel has working status display, various alarm displays, control buttons, etc. The control room control system is used for remote control of the system, and the operation method is the same as that on-site. It also has a DCS control interface to facilitate the user's centralized control requirements. The control room display system is configured with various models of displays or industrial computers according to the specific requirements of the user to achieve other special functions.

[0003] The advance and retreat structure stroke of some existing endoscopic high-temperature video monitoring devices is relatively short, and they cannot be applied to boilers with longer furnaces, and their applicability is relatively low. To address the above problem, the inventors have proposed a long-stroke advance and retreat structure image video monitoring device that is suitable for the high-temperature environment of boilers to solve the above problem. Utility Model Content

[0004] In order to solve the problem that some existing endoscopic high-temperature video monitoring devices have a short advance and retreat structure stroke, cannot be applied to boilers with long furnaces, and have low applicability; the purpose of this utility model is to provide a long-stroke advance and retreat structure image video monitoring device that is suitable for the high-temperature environment of boilers.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a long-stroke advance and retreat structure image video monitoring device suitable for the high-temperature environment of a boiler, comprising a support frame and a monitoring assembly, the support frame comprises a table top, the upper surface of the table top is fixedly installed with a fixed sleeve, a first telescopic rod is slidably installed in the fixed sleeve, a second telescopic rod is slidably installed in the first telescopic rod, a third telescopic rod is slidably installed in the second telescopic rod, and a monitoring assembly is fixedly installed on one end of the third telescopic rod, a first threaded rod is rotatably installed in the fixed sleeve, and the first threaded rod is threadedly inserted in the first telescopic rod, a second threaded rod is rotatably installed in the first telescopic rod, and the second threaded rod is slidably sleeved on the first threaded rod, and the second threaded rod is threadedly inserted in the second telescopic rod, a third threaded rod is rotatably installed in the second telescopic rod, and the third threaded rod is slidably sleeved on the second threaded rod, and the third threaded rod is threadedly inserted in the third telescopic rod, a first forward and reverse motor is fixedly installed on one end of the fixed sleeve, and an output end of the first forward and reverse motor is fixedly connected to one end of the first threaded rod.

[0006] Preferably, the support frame also includes a base plate, universal wheels are rotatably installed at the four corners of the lower surface of the base plate, fixed rods are fixedly installed at the four corners of the upper surface of the base plate, sliding rods are fixedly installed at the four corners of the lower surface of the table top, and the sliding rods are slidably inserted into the corresponding fixed rods.

[0007] Preferably, a worm gear is rotatably mounted on the lower surface of the table, a screw is fixedly mounted on the bottom end of the worm gear, a threaded sleeve is fixedly mounted on the upper surface of the base plate, and the screw thread is inserted into the threaded sleeve, a worm is rotatably mounted on the lower surface of the table, and the worm is engaged with the worm gear, a second forward and reverse motor is fixedly mounted on one end of the table, and the output end of the second forward and reverse motor is fixedly connected to one end of the worm.

[0008] Preferably, the outer rings of the first threaded rod and the second threaded rod are each provided with two mirror-distributed sliding grooves, and the cavities of the second threaded rod and the third threaded rod are each fixedly installed with two mirror-distributed clips, and the clips are slidably clipped in the corresponding sliding grooves.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] 1. In the utility model, a first forward and reverse motor is used to drive a first threaded rod to rotate at a constant speed, the first threaded rod drives a first telescopic rod to slide and extend in a fixed sleeve, the second threaded rod drives a second telescopic rod to slide and extend in the first telescopic rod, the third threaded rod drives a third telescopic rod to slide and extend in the second telescopic rod, and the third telescopic rod drives a monitoring assembly to extend from the furnace opening into the furnace of the boiler for monitoring and photographing, thereby achieving the purpose of driving the monitoring assembly forward and backward over a long stroke, thereby improving the applicability of the device;

[0011] 2. In the present invention, the height of the table and the monitoring assembly can be adjusted by using a second forward and reverse motor to drive the worm to rotate, the worm to rotate the worm wheel, and the worm wheel to rotate the lead screw, so that the lead screw spirally rises and falls in the threaded sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the overall back structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the fixed sleeve and telescopic rod of the utility model;

[0016] Figure 4 This is a schematic diagram of the cross-sectional structure of the threaded rod of the present invention;

[0017] Figure 5 For this utility model Figure 4 A magnified schematic diagram of the structure in the middle.

[0018] In the figure: 1. Support frame; 101. Table; 102. Sliding rod; 103. Fixed rod; 104. Base plate; 2. Universal wheel; 3. Threaded sleeve; 4. Screw; 5. Fixed sleeve; 6. First telescopic rod; 7. Second telescopic rod; 8. Third telescopic rod; 9. Monitoring component; 10. First forward and reverse motor; 11. Worm; 12. Worm wheel; 13. Second forward and reverse motor; 14. First threaded rod; 15. Second threaded rod; 16. Third threaded rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example: Figure 1-5As shown, the utility model provides a long-stroke advance and retreat structure image video monitoring device suitable for high-temperature environments of boilers, including a support frame 1 and a monitoring component 9. The support frame 1 includes a table 101. A fixed sleeve 5 is fixedly installed on the upper surface of the table 101. A first telescopic rod 6 is slidably installed in the fixed sleeve 5, a second telescopic rod 7 is slidably installed in the first telescopic rod 6, a third telescopic rod 8 is slidably installed in the second telescopic rod 7, and a monitoring component 9 is fixedly installed on one end of the third telescopic rod 8. A first threaded rod 14 is rotatably installed in the fixed sleeve 5, and the first threaded rod 14 is threadedly inserted in the first telescopic rod 6. A second threaded rod 15 is rotatably installed in the first telescopic rod 6, and the second threaded rod 15 is slidably sleeved on the first threaded rod 14, and the second threaded rod 15 is threadedly inserted in the second telescopic rod 7. A third threaded rod 16 is rotatably installed in the second telescopic rod 7, and the third threaded rod 16 is slidably sleeved on the second threaded rod 15, and the third threaded rod 16 is threadedly inserted in the third telescopic rod 8. One end of the fixed sleeve 5 is fixedly installed with a first forward and reverse motor 10 , and the output end of the first forward and reverse motor 10 is fixedly connected to one end of the first threaded rod 14. When it is necessary to perform video monitoring on the inside of the furnace of the boiler, the support frame 1 is pushed to the side of the furnace, and then the first forward and reverse motor 10 is used to drive the first threaded rod 14 to rotate at a uniform speed. The first threaded rod 14 drives the first telescopic rod 6 to slide and extend in the fixed sleeve 5. At the same time, the first threaded rod 14 drives the second threaded rod 15 to rotate, and the second threaded rod 15 drives the second telescopic rod 7 to slide and extend in the first telescopic rod 6. At the same time, the second threaded rod 15 drives the third threaded rod 16 to rotate, and the third threaded rod 16 drives the third telescopic rod 8 to slide and extend in the second telescopic rod 7. The third telescopic rod 8 drives the monitoring component 9 to extend into the furnace of the boiler for monitoring and shooting, thereby achieving the purpose of driving the monitoring component 9 forward and backward over a long stroke, thereby improving the applicability of the device. The monitoring component 9 and the prior art, the monitoring component 9 includes a high-temperature lens group, a temperature sensor, a protective tube, a CCD industrial camera, a high-temperature protective cover, a magic tube cooler, etc., which are used to capture and transmit the flame image and furnace temperature in the furnace.

[0021] The support frame 1 also includes a base plate 104, on which universal wheels 2 are rotatably installed at the four corners of the lower surface, fixed rods 103 are fixedly installed at the four corners of the upper surface of the base plate 104, and sliding rods 102 are fixedly installed at the four corners of the lower surface of the table top 101, and the sliding rods 102 are slidably inserted into the corresponding fixed rods 103.

[0022] By adopting the above technical solution, the sliding rod 102 can drive the table 101 to slide and rise and fall in the fixed rod 103 according to the height of the boiler furnace port to adjust the height of the monitoring component 9.

[0023] A worm gear 12 is rotatably mounted on the lower surface of the table 101, a screw rod 4 is fixedly mounted on the bottom end of the worm gear 12, a threaded sleeve 3 is fixedly mounted on the upper surface of the base plate 104, and the screw rod 4 is threadedly inserted in the threaded sleeve 3, a worm 11 is rotatably mounted on the lower surface of the table 101, and the worm 11 is engaged with the worm gear 12, a second forward and reverse motor 13 is fixedly mounted on one end of the table 101, and the output end of the second forward and reverse motor 13 is fixedly connected to one end of the worm 11.

[0024] By adopting the above technical solution, the second forward and reverse motor 13 is used to drive the worm 11 to rotate, the worm 11 drives the worm wheel 12 to rotate, and the worm wheel 12 drives the screw 4 to rotate, so that the screw 4 spirally rises and falls in the threaded sleeve 3 to adjust the height of the table 101 and the monitoring component 9.

[0025] The outer rings of the first threaded rod 14 and the second threaded rod 15 are each provided with two mirror-distributed sliding grooves, and the cavities of the second threaded rod 15 and the third threaded rod 16 are each fixedly installed with two mirror-distributed clamping strips, and the clamping strips are slidably clamped in the corresponding sliding grooves.

[0026] By adopting the above technical solution, the first telescopic rod 6 slides and at the same time drives the second threaded rod 15 to slide along the sliding groove on the first threaded rod 14 through the clamping strip, and the second telescopic rod 7 slides and at the same time drives the third threaded rod 16 to slide along the sliding groove on the second threaded rod 15 through the clamping strip. The clamping strip and the sliding groove can limit the second threaded rod 15 and the third threaded rod 16, so that the first threaded rod 14 can drive the second threaded rod 15 to rotate, and the second threaded rod 15 can drive the third threaded rod 16 to rotate.

[0027] Working principle: When it is necessary to conduct video surveillance of the furnace interior of the boiler, first push the support frame 1 to the side of the furnace, and then use the second forward and reverse motor 13 to drive the worm 11 to rotate according to the height of the boiler furnace mouth, and the worm 11 drives the worm wheel 12 to rotate, and the worm wheel 12 drives the screw rod 4 to rotate, so that the screw rod 4 is spirally lifted and lowered in the threaded sleeve 3 to adjust the height of the table 101 and the monitoring component 9, and then use the first forward and reverse motor 10 to drive the first threaded rod 14 to rotate at a uniform speed, and the first threaded rod 14 drives the first telescopic rod 6 to slide and extend in the fixed sleeve 5, and at the same time, the first threaded rod 14 drives the second threaded rod 15 to rotate, and the second threaded rod 15 drives the second telescopic rod 7 to slide and extend in the first telescopic rod 6, and at the same time, the second threaded rod 15 drives the third threaded rod 16 to rotate, and the third threaded rod 16 drives the third telescopic rod 8 to slide and extend in the second telescopic rod 7, and the third telescopic rod 8 drives the monitoring component 9 to extend from the furnace mouth into the furnace of the boiler for monitoring and shooting, thereby achieving the purpose of driving the monitoring component 9 forward and backward over a long stroke, thereby improving the applicability of the device.

[0028] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A long-stroke advance and retreat structure image video monitoring device adapted to a high-temperature boiler environment, comprising a support frame (1) and a monitoring component (9), characterized in that: The support frame (1) includes a table (101), a fixed sleeve (5) is fixedly installed on the upper surface of the table (101), a first telescopic rod (6) is slidably installed in the fixed sleeve (5), a second telescopic rod (7) is slidably installed in the first telescopic rod (6), a third telescopic rod (8) is slidably installed in the second telescopic rod (7), a monitoring component (9) is fixedly installed at one end of the third telescopic rod (8), a first threaded rod (14) is rotatably installed in the fixed sleeve (5), and the first threaded rod (14) is threadedly inserted in the first telescopic rod (6), and the first telescopic rod (6) A second threaded rod (15) is rotatably mounted inside the first threaded rod (14), and the second threaded rod (15) is slidably mounted on the first threaded rod (14), and the second threaded rod (15) is threadedly inserted into the second telescopic rod (7). A third threaded rod (16) is rotatably mounted inside the second telescopic rod (7), and the third threaded rod (16) is slidably mounted on the second threaded rod (15), and the third threaded rod (16) is threadedly inserted into the third telescopic rod (8). One end of the fixed sleeve (5) is fixedly mounted with a first forward and reverse motor (10), and the output end of the first forward and reverse motor (10) is fixedly connected to one end of the first threaded rod (14).

2. The long-stroke advance and retreat structure image video monitoring device adapted to the high-temperature environment of a boiler as claimed in claim 1, characterized in that: The support frame (1) further comprises a bottom plate (104), universal wheels (2) are rotatably mounted at the four corners of the lower surface of the bottom plate (104), and fixed rods (103) are fixedly mounted at the four corners of the upper surface of the bottom plate (104).

3. The long-stroke advance and retreat structure image video monitoring device adapted to the high-temperature environment of a boiler as claimed in claim 1, characterized in that: Sliding rods (102) are fixedly installed at the four corners of the lower surface of the tabletop (101), and the sliding rods (102) are slidably inserted into the corresponding fixed rods (103).

4. The long-stroke advance and retreat structure image video monitoring device adapted to the high-temperature environment of a boiler as claimed in claim 1, characterized in that: A worm gear (12) is rotatably mounted on the lower surface of the table (101), and a screw rod (4) is fixedly mounted on the bottom end of the worm gear (12).

5. The long-stroke advance and retreat structure image video monitoring device adapted to the high-temperature environment of a boiler as claimed in claim 2, characterized in that: A threaded sleeve (3) is fixedly mounted on the upper surface of the base plate (104), and the screw rod (4) is threadedly inserted into the threaded sleeve (3).

6. The long-stroke advance and retreat structure image video monitoring device adapted to the high-temperature environment of a boiler as claimed in claim 1, characterized in that: A worm (11) is rotatably mounted on the lower surface of the table (101), and the worm (11) is meshed with a worm wheel (12).

7. The long-stroke advance and retreat structure image video monitoring device adapted to the high-temperature environment of a boiler as claimed in claim 1, characterized in that: A second forward and reverse motor (13) is fixedly mounted on one end of the table (101), and an output end of the second forward and reverse motor (13) is fixedly connected to one end of the worm (11).

8. The long-stroke advance and retreat structure image video monitoring device adapted to the high-temperature environment of a boiler as claimed in claim 1, characterized in that: The outer rings of the first threaded rod (14) and the second threaded rod (15) are each provided with two mirror-distributed sliding grooves, and the cavities of the second threaded rod (15) and the third threaded rod (16) are each fixedly installed with two mirror-distributed clamping strips, and the clamping strips are slidably clamped in the corresponding sliding grooves.