Composite pool wall brick material configuration

Abstract

The utility model relates to the technical field of composite pool wall bricks, in particular to composite pool wall brick material configuration. The utility model comprises a first AZS casting brick, and a second AZS casting brick is arranged on one side of the first AZS casting brick; the surfaces of the cast high-zirconium brick, the first AZS cast brick and the second AZS cast brick are all provided with cast high-zirconium bricks; the brick buckling mechanism is located on the side, close to each other, of the first AZS casting brick and the second AZS casting brick; the fixing mechanism is positioned on the surfaces of the first AZS casting brick and the casting high-zirconium brick; the brick buckle mechanism comprises a butt joint plate. The problems that in the prior art, pool wall bricks usually use expensive high-zirconium bricks, in actual production, it is found that the pool wall of a kiln is corroded and is nonlinearly and uniformly corroded, when the service life of the kiln reaches the limit, the corrosion degree of the pool wall bricks is the largest at the liquid level line, the corrosion degree of the pool wall high-zirconium bricks at other positions is extremely small, and the service life of the kiln is influenced are solved. Therefore, the cost of the glass kiln pool wall brick is increased.

Description

Technical Field

[0001] The present application relates to the technical field of composite pool wall bricks, and in particular to the configuration of composite pool wall brick materials. Background Art

[0002] A kiln is a device made of refractory materials used to fire products. It is an essential facility in pottery molding. The glass kiln pool wall bricks are an important part of the kiln brick structure. They are in direct contact with the glass liquid during glass melting, and the electrode bricks of kilns with electric melting are generally installed on one side of the pool wall. For this reason, the pool wall bricks not only need to withstand the erosion of the glass liquid, but also the erosion of the kiln electrodes, resulting in the greatest loss. In actual production, the life of the pool wall bricks often determines the life of the kiln.

[0003] Prior art publications such as the utility model with announcement number CN207688652U specifically disclose a novel perforated kiln brick, comprising a brick body with parallel curved front and rear sides, a top-down groove on the left side, and a top-down convex groove on the right side, with the groove and convex groove positioned correspondingly. The top and bottom surfaces are flat, and the bottom of the brick body is provided with a plurality of cavities extending from the front to the rear. The novel perforated kiln bricks of this utility model have low thermal conductivity and corrosion resistance, can be replaced individually, saving manpower and material resources, reducing production waste, and protecting the environment. The brick body is curved and fits tightly against the furnace body, and the bricks are snap-fitted to each other, effectively reducing brick dropouts.

[0004] In glass kilns, the existing technology usually uses expensive high-zirconium bricks for the pool wall bricks. However, it is found in actual production that the erosion of the kiln pool wall is not linear and uniform. When the kiln life reaches its limit, the erosion degree of the pool wall bricks is the greatest at the liquid level line, and the erosion degree of the high-zirconium bricks at other positions of the pool wall is extremely small, which leads to the problem of increasing the cost of glass kiln pool wall bricks. Utility Model Content

[0005] One of the technical problems to be solved by the present application is that expensive high-zirconium bricks are usually used for pool wall bricks in the prior art. However, it is found in actual production that the erosion of the kiln pool wall is not linear and uniform. When the kiln life reaches its limit, the erosion degree of the pool wall bricks is the greatest at the liquid level line, and the erosion degree of the high-zirconium bricks at other positions of the pool wall is extremely small, which leads to the problem of increasing the cost of glass kiln pool wall bricks.

[0006] To solve the above technical problems, an embodiment of the present application provides a composite pool wall brick material configuration, comprising: a first AZS fused-cast brick, a second AZS fused-cast brick being installed on one side of the first AZS fused-cast brick;

[0007] The surfaces of the first AZS fused-cast brick and the second AZS fused-cast brick are both provided with fused-cast high-zirconium bricks;

[0008] a brick buckle mechanism, the brick buckle mechanism being located on a side where the first AZS fused-cast brick and the second AZS fused-cast brick are close to each other; and

[0009] The fixing mechanism is located on the surface of the first AZS fused-cast brick and the fused-cast high-zirconium brick;

[0010] Among them, the brick buckle mechanism includes a docking plate, and the two side surfaces of the docking plate are respectively in contact with the side walls of the first AZS cast brick and the second AZS cast brick, and plug-ins are fixedly connected on both sides of the docking plate. The first AZS cast brick is provided with a first slot corresponding to the position of one of the plug-ins, and the second AZS cast brick is provided with a second slot corresponding to the position of the other plug-in block. The inner walls of the first slot and the second slot are evenly plugged into the surfaces of the plug-ins. The fixing mechanism includes a through hole, which is provided on the surface of the cast high zirconium brick. The inner wall of the through hole is slidably connected to a fixed column. The surface of the first AZS cast brick is provided with an inlay hole, and the inner wall of the inlay hole is plugged into the surface of the fixed column.

[0011] In some embodiments, the brick buckle mechanism also includes a slide groove, which is opened on one side surface of the docking plate. The inner wall of the slide groove is slidably connected to a movable plate. The cross-section of the movable plate is "T"-shaped. The surfaces of the first AZS fused-cast brick and the second AZS fused-cast brick are both provided with inlay grooves, and the inner wall surface of the inlay groove is clamped with the surface of the movable plate.

[0012] In some embodiments, positioning posts are fixedly connected to both sides of the inner wall of the inlay groove, positioning grooves are opened on the surface of the movable plate at positions corresponding to the positioning posts, and the inner wall of the positioning groove is plugged into the surface of the positioning posts.

[0013] In some embodiments, the cross-section of the insert is in the shape of an inverted triangle, and the cross-sectional dimensions of the first slot and the second slot match the cross-sectional dimensions of the insert.

[0014] In some embodiments, the fixing mechanism further includes a guide post, and a guide groove is provided on the bottom surface of the inner wall of the inlay hole, and the inner wall surface of the guide groove is plugged into the surface of the guide post.

[0015] In some embodiments, the cross-section of the fixing post is cross-shaped, and the cross-sectional dimensions of the through hole and the inlay hole match the cross-sectional dimensions of the fixing post.

[0016] In some embodiments, the length of the movable plate is adapted to the depth of the sliding groove, and the cross-sectional dimension of the movable plate is adapted to the cross-sectional dimension of the inlay groove.

[0017] In some embodiments, the cross-section of the side of the fused-cast high-zirconium brick close to the first AZS fused-cast brick is "S"-shaped, and the cross-sectional size of the first AZS fused-cast brick is compatible with the cross-sectional size of the cast high-zirconium brick.

[0018] Through the above technical solution, the composite pool wall brick configuration provided by the present application needs to withstand the erosion of glass liquid and the erosion of kiln electrodes during the use of glass kiln pool wall bricks. At this time, in order to provide effective protection, the first AZS fused-cast bricks and fused-cast high-zirconium bricks are used in combination, and the brick buckle mechanism is used to dock and limit the first AZS fused-cast bricks and the fused-cast high-zirconium bricks. At the same time, the amount of pool wall brick erosion measured in actual production will be used to replace the brick parts that have never been eroded with lower-cost fused-cast AZS bricks, so as to achieve the purpose of reducing the cost of the kiln pool wall and enhancing the competitiveness of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the composite pool wall brick material configuration disclosed in the embodiment of the present application;

[0021] Figure 2 This is a schematic diagram of the disassembled three-dimensional structure of the composite pool wall brick material configuration disclosed in the embodiment of the present application;

[0022] Figure 3 It is a structural schematic diagram of a brick buckle mechanism configured with a composite pool wall brick material disclosed in an embodiment of the present application;

[0023] Figure 4 It is a structural schematic diagram of the fixing mechanism of the composite pool wall brick material configuration disclosed in the embodiment of the present application;

[0024] Figure 5 The composite pool wall brick material configuration disclosed in the embodiment of this application Figure 1 Partial structural cross-section diagram.

[0025] Description of reference numerals:

[0026] 1. First AZS cast brick; 2. Cast high-zirconium brick; 3. Brick buckle mechanism; 31. Docking plate; 32. First slot; 33. Second slot; 34. Insert block; 35. Moving plate; 36. Inlay groove; 37. Positioning column; 38. Slide groove; 39. Positioning groove; 4. Second AZS cast brick; 5. Fixing mechanism; 51. Fixing column; 52. Through hole; 53. Inlay hole; 54. Guide column; 55. Guide groove. DETAILED DESCRIPTION

[0027] The following is a further detailed description of the embodiments of the present application in conjunction with the accompanying drawings and examples. The detailed description of the following examples and the accompanying drawings are intended to illustrate the principles of the present application, but are not intended to limit the scope of the present application. The present application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but rather includes all technical solutions within the scope of the claims.

[0028] The present application provides these embodiments to make this application thorough and complete, and to fully express the scope of this application to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values ​​set forth in these embodiments should be interpreted as merely exemplary, and not as limiting.

[0029] It should be noted that, in the description of this application, unless otherwise specified, "multiple" means greater than or equal to two; the terms "" "" "" "" "" "" "" "" "" "outside" and the like indicate orientations or positional relationships only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0030] In addition, the terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are simply used to distinguish different parts. "Perpendicular" does not mean perpendicular in the strict sense, but rather means that the positions are within the tolerance range. "Parallel" does not mean parallel in the strict sense, but rather means that the positions are within the tolerance range. "Include" or "comprising" and similar terms mean that the elements listed before the word include the elements listed after the word, and do not exclude the possibility that other elements may also be included.

[0031] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0032] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, common dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology and should not be interpreted in an idealized or highly formal sense, unless explicitly defined as such herein.

[0033] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0034] Reference Figure 1 As shown, the utility model provides a technical solution: a composite pool wall brick material configuration, comprising a first AZS fused-cast brick 1, a second AZS fused-cast brick 4 is installed on one side of the first AZS fused-cast brick 1;

[0035] The surfaces of the first AZS fused-cast brick 1 and the second AZS fused-cast brick 4 are both provided with fused-cast high-zirconium bricks 2;

[0036] a brick buckle mechanism 3, the brick buckle mechanism 3 being located on a side where the first AZS fused-cast brick 1 and the second AZS fused-cast brick 4 are close to each other; and

[0037] The fixing mechanism 5 is located on the surface of the first AZS fused-cast brick 1 and the fused-cast high-zirconium brick 2.

[0038] The specific configuration and function of the brick buckle mechanism 3 and the fixing mechanism 5 will be described in detail below.

[0039] Reference Figure 2 、 Figure 3 and Figure 4As shown, in this embodiment: the brick buckle mechanism 3 includes a docking plate 31, and the two side surfaces of the docking plate 31 are respectively in contact with the side walls of the first AZS fused-cast brick 1 and the second AZS fused-cast brick 4, and both sides of the docking plate 31 are fixedly connected with plug blocks 34. The first AZS fused-cast brick 1 is provided with a first slot 32 at a position corresponding to one of the plug blocks 34, and the second AZS fused-cast brick 4 is provided with a second slot 33 at a position corresponding to the other plug block 34. The inner walls of the first slot 32 and the second slot 33 are evenly plugged into the surfaces of the plug blocks 34. The fixing mechanism 5 includes a through hole 52, and the through hole 52 is provided on the surface of the fused-cast high-zirconium brick 2. The inner wall of the through hole 52 is slidably connected to a fixing column 51. The surface of the first AZS fused-cast brick 1 is provided with a mosaic hole 53, and the inner wall of the mosaic hole 53 is connected to the fixing column The surfaces of 51 are plugged in. In the process of docking and limiting the first AZS fused-cast brick 1 and the second AZS fused-cast brick 4, the brick buckle mechanism 3 will be assisted. By plugging the docking plate 31 in the brick buckle mechanism 3, the slots opened on the side where the first AZS fused-cast brick 1 and the second AZS fused-cast brick 4 are close to each other and the plug blocks 34 fixed on the surface of the docking plate 31 are used for plugging and limiting. Then, the first AZS fused-cast brick 1 and the fused-cast high-zirconium brick 2 are spliced ​​and limited with the help of the fixing mechanism 5. The inlay holes 53, the through holes 52 and the fixing columns 51 in the fixing mechanism 5 are used for plugging and positioning to avoid separation of the first AZS fused-cast brick 1 and the fused-cast high-zirconium brick 2. At this time, the entire first AZS fused-cast brick 1 and the second AZS fused-cast brick 4 can be effectively installed and fixed.

[0040] The brick buckle mechanism 3 also includes a slide groove 38, which is opened on one side surface of the docking plate 31. The inner wall of the slide groove 38 is slidably connected to the movable plate 35. The cross section of the movable plate 35 is "T"-shaped. With the help of the movable plate 35, the position of the docking plate 31 can be limited to prevent the docking plate 31 from sliding. The surfaces of the first AZS fused casting brick 1 and the second AZS fused casting brick 4 are both provided with an inlay groove 36. The inner wall surface of the inlay groove 36 is snap-fitted with the surface of the movable plate 35. With the help of the inlay groove 36, the docking plate 31 can be snap-fitted and fixed. The inner wall of the inlay groove 36 is on both sides. A positioning column 37 is fixedly connected to the side surface, and a positioning groove 39 is provided on the surface of the movable plate 35 at a position corresponding to the positioning column 37. The matching between the positioning groove 39 and the positioning column 37 can effectively allow the docking plate 31 to be clamped. The inner wall of the positioning groove 39 is plugged into the surface of the positioning column 37. The cross-section of the plug 34 is in the shape of an inverted triangle. The cross-sectional dimensions of the first slot 32 and the second slot 33 are adapted to the cross-sectional dimensions of the plug 34. The plug 34 with an inverted triangular cross-section can prevent the first AZS fused-cast brick 1 and the second AZS fused-cast brick 4 from falling off.

[0041] The fixing mechanism 5 also includes a guide column 54, and a guide groove 55 is provided on the bottom surface of the inner wall of the inlay hole 53. The inner wall surface of the guide groove 55 is plugged into the surface of the guide column 54. The cross-section of the fixed column 51 is cross-shaped. The cross-shaped fixed column 51 can prevent the fixed column 51 from rotating, thereby causing the fixed column 51 to fall off. The cross-sectional dimensions of the through hole 52 and the inlay hole 53 are adapted to the cross-sectional dimensions of the fixed column 51. The length dimension of the movable plate 35 is adapted to the depth dimension of the slide groove 38. The slide groove 38 can be used to conveniently slide and limit the position of the movable plate 35. The cross-sectional dimensions of the movable plate 35 are adapted to the cross-sectional dimensions of the inlay groove 36. The cross-sectional dimension of the side of the cast high zirconium brick 2 close to the first AZS cast brick 1 is "S"-shaped. The first AZS cast brick 1 with an "S"-shaped cross-section is used to dock with the cast high zirconium brick to prevent the two from falling off directly. The cross-sectional dimensions of the first AZS cast brick 1 are adapted to the cross-sectional dimensions of the cast high zirconium brick.

[0042] During actual brick laying, the first AZS fused-cast brick 1 is on the outside of the pool wall brick and is not in direct contact with the glass liquid in the kiln. The fused-cast high-zirconium brick 2 is laid on the inside of the pool wall brick and is in direct contact with the glass liquid. The two bricks are fitted together to form a complete composite pool wall. At the same time, in order to prevent the risk of slipping of the fused-cast high-zirconium brick 2 in subsequent actual production, the two bricks should be fixed by punching through holes or brick buckle mechanisms 3 after fitting together. Brick expansion joints are reserved for the fused-cast high-zirconium brick 2. No expansion joints are required for the first AZS fused-cast brick 1. A 2mm expansion joint is evenly reserved for the first AZS fused-cast brick 1. After the kiln is heated, the fused-cast high-zirconium brick 2 shrinks and the first AZS fused-cast brick 1 expands to form a complete composite pool wall. When the glass liquid erodes, the three-phase interface between the glass liquid and the pool wall brick is eroded to the greatest extent. At this time, the fused-cast high-zirconium brick 2 is directly eroded. After the kiln has been running continuously for several years, the fused-cast high-zirconium brick 2 is completely eroded. At this time, the kiln reaches its life limit and begins to erode the first AZS fused-cast brick 1.

[0043] When the kiln is running continuously, the expensive fused-cast high-zirconium bricks 2 are completely corroded. According to actual experience, the kiln has been running safely for many years at this time, forming an erosion interface, and the degree of erosion is the greatest at the liquid level line. Compared with traditional high-zirconium pool wall bricks, the cost of composite pool wall bricks that partially replace high-zirconium bricks with the first AZS fused-cast bricks 1 is reduced by about half, and the service life is not affected at all, which can achieve the purpose of reducing the cost of glass kiln pool wall bricks and enhancing the competitiveness of the production line.

[0044] Thus far, various embodiments of the present application have been described in detail. To avoid obscuring the concept of the present application, some details well known in the art have not been described. Based on the above description, those skilled in the art will fully understand how to implement such disclosed technical solutions.

[0045] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art will understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present application. Those skilled in the art will understand that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, as long as there are no structural conflicts, the various technical features mentioned in the various embodiments may be combined in any manner.

Claims

1. Composite pool wall brick configuration, characterized by: include: A first AZS fused-cast brick (1), wherein a second AZS fused-cast brick (4) is installed on one side of the first AZS fused-cast brick (1); Cast high zirconium bricks (2), wherein the surfaces of the first AZS cast brick (1) and the second AZS cast brick (4) are both provided with cast high zirconium bricks (2); A brick buckle mechanism (3), the brick buckle mechanism (3) being located on a side where the first AZS fused-cast brick (1) and the second AZS fused-cast brick (4) are close to each other; and A fixing mechanism (5), the fixing mechanism (5) being located on the surface of the first AZS fused-cast brick (1) and the fused-cast high-zirconium brick (2); The brick buckle mechanism (3) comprises a docking plate (31), both side surfaces of which are respectively in contact with the side walls of the first AZS cast brick (1) and the second AZS cast brick (4), and both sides of the docking plate (31) are fixedly connected with plug blocks (34), and the first AZS cast brick (1) is provided with a first slot (32) at a position corresponding to one of the plug blocks (34), and the second AZS cast brick (4) is provided with a second slot (32) at a position corresponding to the other of the plug blocks (34). The first slot (32) and the second slot (33) have inner walls that are evenly connected to the surface of the plug block (34). The fixing mechanism (5) includes a through hole (52). The through hole (52) is provided on the surface of the fused-cast high-zirconium brick (2). The inner wall of the through hole (52) is slidably connected to a fixing column (51). The surface of the first AZS fused-cast brick (1) is provided with an inlay hole (53). The inner wall of the inlay hole (53) is in contact with the surface of the fixing column (51).

2. The composite pool wall brick material configuration according to claim 1, characterized in that: The brick buckle mechanism (3) further comprises a slide groove (38), the slide groove (38) being provided on a side surface of the docking plate (31), the inner wall of the slide groove (38) being slidably connected to a movable plate (35), the cross section of the movable plate (35) being T-shaped, the surfaces of the first AZS fused-cast brick (1) and the second AZS fused-cast brick (4) both being provided with an inlay groove (36), the inner wall surface of the inlay groove (36) being engaged with the surface of the movable plate (35).

3. The composite pool wall brick material configuration according to claim 2, characterized in that: Positioning posts (37) are fixedly connected to the inner wall surfaces of the inlay groove (36), and positioning grooves (39) are provided on the surface of the movable plate (35) at positions corresponding to the positioning posts (37). The inner wall of the positioning groove (39) is plugged into the surface of the positioning post (37).

4. The composite pool wall brick material configuration according to claim 1, characterized in that: The cross section of the insert block (34) is in the shape of an inverted triangle, and the cross-sectional dimensions of the first slot (32) and the second slot (33) are adapted to the cross-sectional dimensions of the insert block (34).

5. The composite pool wall brick material configuration according to claim 1, characterized in that: The fixing mechanism (5) further comprises a guide column (54), the inner wall bottom surface of the embedding hole (53) is provided with a guide groove (55), and the inner wall surface of the guide groove (55) is plugged into the surface of the guide column (54).

6. The composite pool wall brick material configuration according to claim 1, characterized in that: The cross section of the fixing column (51) is cross-shaped, and the cross-sectional dimensions of the through hole (52) and the embedding hole (53) are adapted to the cross-sectional dimensions of the fixing column (51).

7. The composite pool wall brick material configuration according to claim 3, characterized in that: The length dimension of the movable plate (35) is adapted to the depth dimension of the sliding groove (38), and the cross-sectional dimension of the movable plate (35) is adapted to the cross-sectional dimension of the inlay groove (36).

8. The composite pool wall brick configuration according to claim 1, characterized in that: The cross section of the fused-cast high-zirconium brick (2) close to the first AZS fused-cast brick (1) is in an "S" shape, and the cross-sectional dimensions of the first AZS fused-cast brick (1) are compatible with the cross-sectional dimensions of the cast high-zirconium brick.

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