Regenerative suspension for automobile crash test

By using a regenerative suspension system made of cheap materials such as channel steel, flat steel and angle steel, the problems of complex suspension structure and high cost in the existing technology are solved, and rapid vehicle repair and cost savings are achieved.

CN223332642UActive Publication Date: 2025-09-12CHANGAN MAZDA AUTOMOBILE
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Patent Information

Application Number
CN202422824528.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-12
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In existing automobile collision tests, conventional suspension structures are complex and difficult to repair quickly, and the parts are expensive, resulting in high testing costs and large vehicle losses.

Method used

The regenerative suspension system is made of cheap materials such as channel steel, flat steel and angle steel. It can be quickly disassembled and assembled through bolt connections and welding, restoring the vehicle to a state ready for the next crash test.

Benefits of technology

It enables rapid vehicle recovery after a collision test, reduces R&D costs, supports the next test, and simplifies the suspension repair process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a regenerative suspension for an automobile crash test, and particularly relates to the technical field of automobile testing, which comprises channel steel a, the channel steel a is vertically and fixedly connected with a body in white, two legs of the channel steel a are respectively provided with a plurality of vertical through grooves, the channel steel a is provided with channel steel b, and the channel steel b is provided with through holes matched with the through grooves of the channel steel a. The U-steel b is fixedly connected with a U-steel c, the waist of the U-steel b is attached to the waist of the U-steel c, two legs of the U-steel c are jointly and fixedly connected with vertical plane steel b, the side wall of the plane steel b is fixedly connected with angle steel a and angle steel b, the angle steel a and the angle steel b are jointly and fixedly connected with a claw bearing assembly, and the claw bearing assembly is connected with a lower swing arm through a lower swing arm ball pin. And the lower swing arm is fixedly connected with the bottom of the channel steel b. According to the invention, the vehicle after a collision test can be quickly recovered to freely move, the height of the vehicle is consistent with that of the vehicle before repair, and the next collision test can be supported.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile testing, and in particular relates to a regenerative suspension for automobile collision testing. Background Art

[0002] During the automotive development phase, vehicle manufacturing costs are particularly high, and crash development testing involves a large number of vehicles, resulting in significant wear and tear. Currently, crash test vehicles are often repaired to a retestable condition before undergoing a second crash test, reducing the number of crash test vehicles and reducing testing costs. However, test vehicles using conventional automotive suspensions have complex structures, making them difficult to repair quickly, and the suspension components are expensive.

[0003] Therefore, a new type of regenerative suspension for automobile crash testing is needed. Utility Model Content

[0004] In order to solve the above problems, the utility model discloses a regenerative suspension for automobile collision test.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is as follows:

[0006] A regenerative suspension for an automobile collision test comprises a channel steel a, which is vertically fixedly connected to a vehicle body in white; the two legs of the channel steel a are respectively provided with a plurality of vertical through slots; the channel steel a is mounted with a channel steel b, and the channel steel b is provided with through holes adapted to the through slots of the channel steel a; the channel steel b is fixedly connected to a channel steel c, and the waists of the channel steels b and c fit together; the two legs of the channel steel c are jointly fixedly connected to a vertical plane steel b; the side walls of the plane steel b are fixedly connected to angle steels a and b; the angle steels a and b are jointly fixedly connected to a clevis bearing assembly; the clevis bearing assembly is connected to a lower arm via a lower arm ball pin, and the lower arm is fixedly connected to the bottom of the channel steel b.

[0007] As a preferred technical solution of the present invention, the two legs of the channel steel a are respectively provided with two vertical through grooves, and the two legs of the channel steel b are respectively provided with two through holes adapted to the through grooves.

[0008] As a preferred technical solution of the present invention, the channel steel a and the channel steel b are fixed by bolts, and the bolts pass through the corresponding through slots and through holes.

[0009] As a preferred technical solution of the present invention, the angle steel a and the angle steel b are mirror-imaged.

[0010] As an optimal technical solution of the present invention, the angle steel a and the angle steel b are both provided with two through holes, and the angular bearing assembly is provided with a through hole adapted to the angle steel a and the angle steel b, and the angular bearing assembly is fixed to the angle steel a and the angle steel b by bolts passing through the coaxial through holes.

[0011] As a preferred technical solution of the present invention, the clevis bearing assembly is composed of a clevis, a bearing and a brake disc fixed together by bolts.

[0012] As a preferred technical solution of the present invention, the top of the channel steel c is fixedly connected to the flat steel a, and the flat steel a is fixedly connected to the flat steel b, the angle steel a and the angle steel b at the same time.

[0013] The beneficial effects of the utility model are:

[0014] 1. The regenerative suspension of this application can quickly replace damaged parts of a vehicle after a crash test, restoring it to free movement while maintaining the vehicle's height consistent with its pre-repair position and enabling it to withstand the next crash test.

[0015] 2. The regenerative suspension of the present application uses a large number of cheap channel steels, flat steels and angle steels to replace expensive parts of conventional suspensions, saving vehicle R&D costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is an exploded view of an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the assembly structure of an embodiment of the present utility model.

[0018] List of Figure Symbols:

[0019] 1. Channel steel a; 2. Channel steel b; 3. Channel steel c; 4. Flat steel a; 5. Angle steel a; 6. Angle steel b; 7. Flat steel b; 8. Claw bearing assembly; 9. Lower control arm; 10. Lower control arm ball pin; 11. Tire. DETAILED DESCRIPTION

[0020] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0021] See also Figure 1-2, a regenerative suspension for automobile collision test, including channel steel a1, which is vertically fixed to the body-in-white. The channel steel a1 is connected to the body-in-white by welding to ensure firmness, reliability and vertical levelness. The two legs of the channel steel a1 are respectively provided with a number of vertical through slots, and the channel steel a1 is installed with the channel steel b2, and the channel steel b2 is provided with through holes adapted to the through slots of the channel steel a1. Among them, the two legs of the channel steel a1 are respectively provided with two vertical through slots, and the two legs of the channel steel b2 are respectively provided with two through holes adapted to the through slots. The channel steel a1 and the channel steel b2 are fixed by bolts, and the bolts pass through the adapted through slots and through holes. The channel steel a1 and the channel steel b2 are fixed by bolts, and the height of the vehicle body can be adjusted by relying on the long strip slots of the channel steel a1, and it can also be easily installed so that the vehicle after the collision test can be restored to the state before the test.

[0022] Channel steel b2 is fixedly connected to channel steel c3, and the waists of channel steel b2 and channel steel c3 fit together. The two legs of channel steel c3 are fixedly connected to vertical plane steel b7. Channel steel b2 and channel steel c3 are fixed together by welding, and plane steel b7 is also fixed together with channel steel c3 by welding. The side wall of plane steel b7 is fixedly connected to angle steel a5 and angle steel b6, and angle steel a5 and angle steel b6 are fixedly connected to horn bearing assembly 8. Angle steel a5 and angle steel b6 are mirror-set. Angle steel a5 and angle steel b6 both have two through holes, and horn bearing assembly 8 is provided with through holes that match angle steel a5 and angle steel b6. The horn bearing assembly 8 is fixed to angle steel a5 and angle steel b6 by bolts passing through the coaxial through holes.

[0023] The clevis bearing assembly 8 is connected to the lower arm 9 via a lower arm ball pin 10, which is then fixed to the bottom of the channel steel b2. Specifically, the lower arm 9 is cut to the specified size. One end of the lower arm 9 is secured to the clevis bearing assembly 8 via the lower arm ball pin 10, while the other end is welded to the channel steel b2. The clevis bearing assembly 8 comprises the clevis, bearing, and brake disc, which are bolted together. A tire 11 is mounted on the clevis bearing assembly 8.

[0024] The top of channel steel C3 is fixedly connected to flat steel A4, which is also fixed to flat steel B7, angle steel A5, and angle steel B6. Angle steels A5 and B6 are welded to flat steel B7, and flat steel A4 is then welded to channel steel C3, angle steel A5, angle steel B6, and flat steel B7, making the whole structure more secure.

[0025] Working principle:

[0026] One end of the regenerative suspension is fixed by bolts to channel steel a1 and channel steel b2, and the other end is also fixed to tire 11 by bolts. The vehicle body height is adjusted by the long slot holes of channel steel a1, so that the vehicle after the collision test is restored to the state before the test (including free forward and backward movement, the vehicle body height is consistent with the initial state, and it can reach the state for the next collision test, etc.), thereby achieving the vehicle regeneration function and conducting the next collision test;

[0027] Specifically, the damaged suspension component is removed, and then a replacement suspension component is installed by welding and bolting, and the suspension is restored to a state that can be used for the next collision test.

[0028] It should be noted that the above content only illustrates the technical idea of ​​the utility model and cannot be used to limit the protection scope of the utility model. For ordinary technicians in this technical field, they can make several improvements and modifications without departing from the principles of the utility model. These improvements and modifications all fall within the protection scope of the claims of the utility model.

Claims

1. A regenerative suspension for automobile collision test, comprising a channel steel a(1), characterized in that: The channel steel a (1) is vertically fixedly connected to the vehicle body in white. The two legs of the channel steel a (1) are respectively provided with a plurality of vertical through slots. The channel steel a (1) is installed with the channel steel b (2), and the channel steel b (2) is provided with through holes adapted to the through slots of the channel steel a (1). The channel steel b (2) is fixedly connected to the channel steel c (3), and the waists of the channel steel b (2) and the channel steel c (3) fit together. The two legs of the channel steel c (3) are fixedly connected to the vertical plane steel b (7). The side walls of the plane steel b (7) are fixedly connected to the angle steel a (5) and the angle steel b (6). The angle steel a (5) and the angle steel b (6) are fixedly connected to the horn bearing assembly (8). The horn bearing assembly (8) is connected to the lower arm (9) through the lower arm ball pin (10), and the lower arm (9) is fixedly connected to the bottom of the channel steel b (2).

2. The automobile crash test regenerative suspension according to claim 1, characterized in that: The two legs of the channel steel a (1) are respectively provided with two vertical through slots, and the two legs of the channel steel b (2) are respectively provided with two through holes adapted to the through slots.

3. The automobile crash test regenerative suspension according to claim 2, characterized in that: The channel steel a (1) and the channel steel b (2) are fixed by bolts, and the bolts pass through the corresponding through slots and through holes.

4. The automobile crash test regenerative suspension according to claim 1, characterized in that: The angle steel a (5) and the angle steel b (6) are arranged in a mirror image.

5. The automobile crash test regenerative suspension according to claim 1, characterized in that: The angle steel a (5) and the angle steel b (6) are both provided with two through holes, and the angular bearing assembly (8) is provided with through holes adapted to the angle steel a (5) and the angle steel b (6), and the angular bearing assembly (8) is fixed to the angle steel a (5) and the angle steel b (6) by bolts penetrating the coaxial through holes.

6. The automobile crash test regenerative suspension according to claim 1, characterized in that: The ram horn bearing assembly (8) is composed of a ram horn, a bearing and a brake disc fixed together by bolts.

7. The automobile crash test regenerative suspension according to claim 1, characterized in that: The top of the channel steel c (3) is fixedly connected to the flat steel a (4), and the flat steel a (4) is fixedly connected to the flat steel b (7), the angle steel a (5) and the angle steel b (6).