Waste battery disassembling device

By designing an automated waste battery disassembly device and utilizing a disassembly barrel and solid-liquid separation mechanism, the time-consuming and labor-intensive problem of traditional disassembly methods has been solved, efficient disassembly and classification processing has been achieved, and the labor intensity of workers has been reduced.

CN223333837UActive Publication Date: 2025-09-12TONGLING INTERCONTINENTAL SHENGTE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422336781.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-12
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The traditional method of dismantling used batteries is time-consuming and labor-intensive, causing fatigue among workers.

Method used

A waste battery disassembly device is designed, which includes a disassembly cylinder, a storage cylinder, a controller, a cylinder, a push block, a pressing mechanism and a collecting mechanism. The waste batteries are disassembled one by one through an automated process and solid-liquid separation is achieved.

Benefits of technology

It achieves efficient disassembly of waste batteries, reduces workers' labor intensity, lowers labor costs, and can classify and process solids and liquids.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste battery disassembling device which comprises a supporting plate, a disassembling barrel is fixedly installed on the supporting plate, a plurality of strip-shaped cutters are fixedly installed on the inner wall of the disassembling barrel, and the same annular cutter is fixedly installed on the plurality of strip-shaped cutters; the support is fixedly installed on the top of the supporting plate, and a controller is fixedly installed on the support; the storage cylinder is fixedly mounted on the bracket and is used for storing waste batteries, and a discharge port and a sliding port are formed in the storage cylinder; the blocking cover is fixedly mounted on the storage cylinder; and the air cylinder is fixedly installed on the support, a push block is fixedly installed on an output rod of the air cylinder, and the push block is connected with the inner wall of the sliding opening in a sliding mode. According to the waste battery disassembling device provided by the scheme, the problems that a traditional waste battery disassembling mode is time-consuming and labor-consuming, and workers feel very tired are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of waste battery recycling, and in particular relates to a waste battery disassembly device. Background Art

[0002] Used batteries are batteries that have been used, are depleted, or are no longer needed. These batteries may come from a variety of devices and applications, including but not limited to household appliances (such as remote controls and flashlights), portable electronic devices (such as mobile phones, laptops, and cameras), power tools, toys, medical devices, and automobiles. Careless disposal of used batteries can cause environmental pollution, and used batteries contain metal products with recycling value. To conserve resources and avoid environmental pollution, used batteries must be recycled and disassembled.

[0003] Traditionally, the disassembly of used batteries relies primarily on manual labor, using tools to disassemble the batteries. While this method can achieve the desired results, it is time-consuming and labor-intensive, and workers often find themselves very tired from prolonged work. Therefore, it is necessary to provide a device for disassembling used batteries. Utility Model Content

[0004] The utility model provides a waste battery disassembly device, aiming to solve the problem in the above background technology that the traditional method of disassembling waste batteries is relatively time-consuming and labor-intensive, which makes workers feel very tired.

[0005] In order to solve the above problems, the utility model is implemented as follows: a waste battery disassembly device comprises: a support plate, a vertically distributed disassembly cylinder is fixedly installed in the center of the support plate, a plurality of strip knives are fixedly installed on the inner wall of the lower part of the disassembly cylinder around the central axis of the disassembly cylinder, and a ring knife is fixedly installed between the ends of the plurality of strip knives facing the central axis of the disassembly cylinder; a bracket fixedly installed on the top of the support plate, the bracket comprising a vertical section and a horizontal section, the vertical section is fixedly connected to the top of the support plate, and a controller is fixedly installed on the bottom of the horizontal section; a controller fixedly installed at the end of the horizontal section A storage cylinder for storing used batteries, wherein a discharge port and a sliding port are respectively provided on both sides of the lower part of the storage cylinder; a shield fixedly mounted on the side of the storage cylinder and surrounding the discharge port; a cylinder fixedly mounted on the vertical section and connected to the controller signal, a push block fixedly mounted on the output rod of the cylinder, and the push block is slidably connected to the inner wall of the sliding port; a U-shaped plate fixedly mounted on the bottom of the support plate; a pressing mechanism assembled on the support plate and connected to the controller signal for squeezing the used batteries located in the disassembly cylinder; a collecting mechanism for solid-liquid separation arranged on the U-shaped plate.

[0006] Preferably, the downward pressing mechanism includes: a servo motor fixedly mounted on the top of the support plate, an upward extending screw fixedly mounted on the output shaft of the servo motor; a connecting plate threadedly mounted on the screw and horizontally distributed, a downward extending push rod fixedly mounted on one end of the connecting plate close to the storage tube, the push rod being slidably connected to the top of the baffle; and a pressure plate fixedly mounted on the bottom end of the push rod.

[0007] Preferably, the collecting mechanism comprises: a collecting box arranged in a U-shaped plate; a plurality of supporting blocks fixedly mounted on the inner wall of the collecting box and evenly distributed along the circumferential direction, a screen frame located below the disassembling cylinder being placed on top of the plurality of supporting blocks.

[0008] Preferably, a limiting rod is fixedly mounted on the top of the support plate, and the limiting rod is slidably connected to an end of the connecting plate away from the storage cylinder.

[0009] Preferably, the mesh frame is made of stainless steel, and handles are fixedly installed on both sides of the mesh frame.

[0010] Preferably, a protective shell is fixedly mounted on the top of the support plate, the protective shell is located outside the servo motor, and the protective shell is rotatably connected to the screw.

[0011] Preferably, a control panel is fixedly mounted on the top of the support plate, and a plurality of universal wheels are fixedly mounted on the bottom of the U-shaped plate.

[0012] Compared with the related art, the waste battery disassembly device provided by the present invention has the following beneficial effects:

[0013] Compared with the prior art, the waste battery disassembly device provided by the present invention can store multiple waste batteries that need to be disassembled at one time through the use of a storage cylinder. Through the coordinated use of a controller, an electric cylinder and an extrusion mechanism, the device can push the waste batteries in the storage cylinder into the disassembly cylinder one by one according to the setting for extrusion, so that multiple strip knives and annular knives can disassemble the squeezed waste batteries one by one. Due to the shape design of the annular knife, it can maintain the integrity of the carbon rod in the middle part of the waste battery while breaking the waste battery. The collection mechanism can separate the solid and liquid of the disassembled waste batteries to facilitate the classification and processing of the disassembled solids and liquids. During the disassembly of the waste batteries by the device, the worker only needs to add the waste batteries that need to be disassembled to the storage cylinder when the number of waste batteries in the storage cylinder is small. It is time-saving and labor-saving to use, which can greatly reduce the labor intensity of the workers and make the workers not feel very tired even during long hours of work. The use effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1This is a structural diagram of a waste battery disassembly device provided by the utility model;

[0015] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG;

[0016] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG;

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the cylinder and the push block in the utility model.

[0018] Figure numerals: 1. Support plate; 2. Disassembling cylinder; 3. Strip knife; 4. Ring knife; 5. Bracket; 6. Storage cylinder; 7. Controller; 8. Shield; 9. Cylinder; 10. Push block; 11. Servo motor; 12. Screw; 13. Connecting plate; 14. Push rod; 15. Pressing plate; 16. U-shaped plate; 17. Collecting box; 18. Support block; 19. Screen frame; 20. Limiting rod. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.

[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The present invention provides a device for disassembling waste batteries. Figure 1-4As shown, the waste battery disassembly device includes: a support plate 1, a vertically distributed disassembly cylinder 2 is fixedly installed in the center of the support plate, a plurality of strip knives 3 are fixedly installed on the lower inner wall of the disassembly cylinder 2 around the central axis of the disassembly cylinder, and a ring knife 4 is fixedly installed between the ends of the plurality of strip knives 3 facing the central axis of the disassembly cylinder; a bracket 5 fixedly installed on the top of the support plate 1, the bracket 5 includes a vertical section and a horizontal section, the vertical section is fixedly connected to the top of the support plate, and a controller 7 is fixedly installed at the bottom of the horizontal section; a storage cylinder 6 fixedly installed at the end of the horizontal section for storing waste batteries A discharge port and a sliding port are respectively provided on both sides of the lower part of the storage cylinder 6; a baffle 8 is fixedly mounted on the side of the storage cylinder 6 and surrounds the discharge port; a cylinder 9 is fixedly mounted on the vertical section and connected to the controller signal, and a push block 10 is fixedly mounted on the output rod of the cylinder 9, and the push block 10 is slidably connected to the inner wall of the sliding port; a U-shaped plate 16 is fixedly mounted on the bottom of the support plate 1; a downward pressing mechanism is assembled on the support plate 1 and connected to the controller signal for squeezing the used batteries located in the disassembly cylinder; a collecting mechanism for solid-liquid separation is arranged on the U-shaped plate 16.

[0022] In this embodiment, when the device is in use, a plurality of used batteries that need to be disassembled are first placed into the storage barrel 6 from the top opening of the storage barrel. After the storage barrel is full, the power supply of the device can be started. After the power supply is started, the controller 7 will start the cylinder 9 according to the setting, so that the cylinder 9 drives the push block 10 to slide on the sliding port, so that the push block 10 can push the used batteries at the bottom of the storage barrel 6 out of the discharge port, so that the used batteries enter the blocking cover 8, and then the used batteries will automatically fall into the disassembly barrel 2. Then, the controller 7 will start the pressing mechanism to squeeze the used batteries entering the disassembly barrel 2, so that the used batteries move downward. While the used batteries move downward, they are gradually broken by the annular knife 4 and the plurality of strip knives 3. Since the annular knife 4 is designed for a shape, it can keep the used batteries clean while breaking them. The integrity of the carbon rod in the middle part of the used battery is maintained. The disassembled used battery automatically falls into the collection mechanism under the action of gravity for solid-liquid separation. When the disassembly of the first used battery is completed, the controller 7 will automatically reset the cylinder 9, the push block 10 and the pressing mechanism. After resetting, the next used battery to be disassembled will automatically slide down to the bottom of the storage tube 6. Then the controller 7 will let the device repeat the same work as before, and thus keep going back and forth. In this way, the device can automatically realize the disassembly of the used batteries. The workers only need to add the used batteries that need to be disassembled to the storage tube 6 when the number of used batteries in the storage tube 6 is small. It is more time-saving and labor-saving to use, which can greatly reduce the labor intensity of the workers and make the workers not feel very tired during long-term work. The use effect is better.

[0023] In a further preferred embodiment of the present invention, the pressing mechanism includes: a servo motor 11 fixedly mounted on the top of the support plate 1, and an upward extending screw 12 is fixedly mounted on the output shaft of the servo motor 11; a connecting plate 13 threadedly mounted on the screw 12 and horizontally distributed, and a downward extending push rod 14 is fixedly mounted on one end of the connecting plate 13 close to the storage tube, and the push rod 14 is slidably connected to the top of the baffle 8; and a pressure plate 15 fixedly mounted on the bottom end of the push rod 14.

[0024] In this embodiment, the pressing mechanism is used to squeeze the waste batteries. When working, the servo motor 11 will drive the screw 12 to rotate, the screw 12 will drive the connecting plate 13 to move vertically, the connecting plate 13 will drive the push rod 14 to slide vertically on the baffle 8, and the push rod 14 will drive the pressing plate 15 to move vertically, so that the pressing plate 15 can squeeze the waste batteries entering the disassembly barrel 2, so that the waste batteries move downward. While the waste batteries move downward, they are gradually broken and dismantled by the annular knife 4 and multiple strip knives 3, thereby being able to replace manual labor to achieve the disassembly of waste batteries.

[0025] In a further preferred embodiment of the present invention, the collection mechanism includes: a collection box 17 arranged in a U-shaped plate 16; a plurality of support blocks 18 fixedly mounted on the inner wall of the collection box 17 and evenly distributed along the circumferential direction, and a screen frame 19 located below the disassembly cylinder is placed on the top of the plurality of support blocks 18.

[0026] In this embodiment, the collecting mechanism is used for solid-liquid separation. After disassembly, the used batteries will generate a lot of fragments and liquids. These fragments and liquids will first fall into the mesh frame 19 together. Then the liquid mixed with the fragments will pass through the mesh of the mesh frame 19 and then be filtered into the collection box 17. The solid-liquid separation is relatively simple.

[0027] In a further preferred embodiment of the present invention, a limiting rod 20 is fixedly installed on the top of the support plate 1, and the limiting rod 20 is slidably connected to the end of the connecting plate 13 away from the storage tube.

[0028] In this embodiment, the sliding connection design between the limiting rod 20 and the connecting plate 13 ensures the stability of the connecting plate 13 during the vertical movement, and it is not easy to shake or deflect.

[0029] In a further preferred embodiment of the present invention, the mesh frame 19 is made of stainless steel, and handles are fixedly installed on both sides of the mesh frame 19.

[0030] In this embodiment, two handles can facilitate workers to remove the mesh frame 19 from the collection box 17 to facilitate the classification and processing of the disassembled solids and liquids. Before removing the mesh frame 19, the collection box 17 must be removed from the U-shaped plate 16 first.

[0031] In a further preferred embodiment of the present invention, a protective shell is fixedly installed on the top of the support plate 1 , the protective shell is located outside the servo motor 11 , and the protective shell is rotatably connected to the screw 12 .

[0032] In this embodiment, the use of the protective shell can not only support the screw 12 and reduce the supporting force of the servo motor 11 on the screw 12, but also protect the servo motor 11 from dust and water, thereby providing better protection for the servo motor 11.

[0033] In a further preferred embodiment of the present invention, a control panel is fixedly mounted on the top of the support plate 1 , and a plurality of universal wheels are fixedly mounted on the bottom of the U-shaped plate 16 .

[0034] In this embodiment, the use of multiple universal wheels can facilitate manual movement of the device to its use position. When the device is moved, the multiple universal wheels will continuously roll on the ground.

[0035] In summary, compared with the relevant technology, this solution can store multiple used batteries that need to be disassembled at one time through the use of the storage tube 6. Through the coordinated use of the controller 7, the electric cylinder 9 and the extrusion mechanism, the device can push the used batteries in the storage tube 6 into the disassembly tube 2 one by one according to the setting for extrusion, so that the multiple strip knives 3 and the annular knives 4 can disassemble the squeezed used batteries one by one. Due to the shape design of the annular knife 4, it can maintain the integrity of the carbon rod in the middle part of the used battery while breaking the used battery. The collection mechanism can separate the solid and liquid of the disassembled used batteries to facilitate the classification and processing of the disassembled solids and liquids. In the process of disassembling the used batteries, the worker only needs to add the used batteries that need to be disassembled to the storage tube 6 when the number of used batteries in the storage tube 6 is small. It is time-saving and labor-saving to use, which can greatly reduce the labor intensity of the workers and make the workers not feel very tired during long-term work. The use effect is good.

[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A waste battery disassembly device, characterized in that: include: The support plate is fixedly installed with a vertically distributed disassembly cylinder in the center of the support plate, and a plurality of strip knives are fixedly installed on the lower inner wall of the disassembly cylinder around the central axis of the disassembly cylinder, and an annular knife is fixedly installed between the multiple strip knives facing one end of the central axis of the disassembly cylinder; a bracket fixedly installed on the top of the support plate, the bracket includes a vertical section and a horizontal section, the vertical section is fixedly connected to the top of the support plate, and the bottom of the horizontal section is fixedly installed with a controller; a storage cylinder fixedly installed at the end of the horizontal section for storing waste batteries, and a discharge port and a sliding port are respectively provided on both sides of the lower side of the storage cylinder; a baffle fixedly installed on the side of the storage cylinder and surrounding the discharge port; a cylinder fixedly installed on the vertical section and connected to the controller signal, a push block is fixedly installed on the output rod of the cylinder, and the push block is slidably connected to the inner wall of the sliding port; a U-shaped plate fixedly installed at the bottom of the support plate; a downward pressing mechanism assembled on the support plate and connected to the controller signal for squeezing the waste batteries located in the disassembly cylinder; a collecting mechanism for solid-liquid separation arranged on the U-shaped plate 2. The waste battery disassembly device according to claim 1, characterized in that: The downward pressing mechanism includes: a servo motor fixedly mounted on the top of the support plate, an upward extending screw fixedly mounted on the output shaft of the servo motor; a connecting plate threadedly mounted on the screw and horizontally distributed, a downward extending push rod fixedly mounted on one end of the connecting plate close to the storage tube, the push rod being slidably connected to the top of the baffle; and a pressure plate fixedly mounted on the bottom end of the push rod.

3. The waste battery disassembly device according to claim 1, characterized in that: The collecting mechanism comprises: a collecting box arranged in a U-shaped plate; a plurality of supporting blocks fixedly mounted on the inner wall of the collecting box and evenly distributed along the circumferential direction, and a screen frame located below the disassembling cylinder is placed on top of the plurality of supporting blocks.

4. The waste battery disassembly device according to claim 2, characterized in that: A limiting rod is fixedly installed on the top of the support plate, and the limiting rod is slidably connected to an end of the connecting plate away from the storage cylinder.

5. The waste battery disassembly device according to claim 3, characterized in that: The mesh frame is made of stainless steel, and handles are fixedly installed on both sides of the mesh frame.

6. The waste battery disassembly device according to claim 2, characterized in that: A protective shell is fixedly installed on the top of the support plate. The protective shell is located outside the servo motor and is rotatably connected to the screw.

7. The waste battery disassembly device according to claim 1, characterized in that: A control panel is fixedly installed on the top of the support plate, and a plurality of universal wheels are fixedly installed on the bottom of the U-shaped plate.