Dark dye diluting device for one-step dyeing
By designing a dye dilution device including a stirring mixing barrel and a liquid mixing barrel, the problem of poor mixing effect of the existing device is solved, uniform dilution of the dye and stability of the dyeing effect are achieved, and dyeing efficiency is improved.
Patent Information
- Application Number
- CN202422201840.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-07
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-07
AI Technical Summary
The existing dilution device has poor mixing effect when diluting dyes, which affects the consistency and stability of the dyeing effect.
A one-step dark dye dilution device was designed, which included a stirring mixing barrel and a liquid mixing barrel. A stirring shaft and stirring blades were used for mixing. The pre-mixed liquid components were mixed with the dye through an infusion tube to achieve uniform dilution.
It improves the mixing effect of dyes, ensures the consistency and stability of the dyeing process, and improves dyeing efficiency.
Smart Images
Figure CN223337225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dilution devices, in particular to a one-step dyeing dark dye dilution device. Background Art
[0002] In the field of textile dyeing, the one-step dyeing method involves simultaneously adding multiple dyes to the same dye bath, impregnating the blended fabric, and then applying a single color fixation process. This method saves time and energy and improves dyeing efficiency, but it also requires strict control of the dye ratio and dyeing conditions to ensure consistent and stable dyeing results. To ensure optimal dyeing and precisely control dye dosage, the dyes and additives must be diluted, but existing dilution devices suffer from poor mixing performance when diluting dyes. To address this issue, the present invention provides a one-step dark dye dilution device. Utility Model Content
[0003] The utility model aims to provide a one-step dyeing dark dye dilution device.
[0004] In order to solve the above technical problems, the purpose of this utility model is achieved as follows:
[0005] A one-step dyeing dark dye dilution device comprises: a stirring and mixing barrel; a first stirring shaft is disposed within the stirring and mixing barrel, a discharge port is disposed at the bottom, and a feed port is disposed at the top; a first stirring blade is disposed on the stirring shaft and is driven by a first drive motor disposed at the top of the stirring and mixing barrel; the discharge port is located at the center of the bottom of the stirring and mixing barrel, and a plurality of first legs are disposed around the discharge port; a plurality of feed ports are disposed around the first drive motor;
[0006] A liquid mixing barrel is provided on one side of the stirring and mixing barrel; a second stirring shaft is provided inside the liquid mixing barrel, and an outlet is provided at the bottom; a plurality of second stirring blades are provided on the second stirring shaft, and are driven to rotate by a second drive motor provided on the top of the liquid mixing barrel; an infusion tube is connected to the outlet; the other end of the infusion tube is connected to a liquid inlet provided on the top of the stirring and mixing barrel; at least two liquid inlet pipes are connected to the liquid mixing barrel;
[0007] A plurality of second legs are provided at the bottom of the liquid mixing barrel; the bottom ends of the second legs extend to be flush with the bottom ends of the first legs.
[0008] On the basis of the above solution and as a preferred solution of the above solution, the bottom of the stirring and mixing barrel is an inverted frustum structure; and the discharge port is arranged at the end of the inverted frustum structure.
[0009] On the basis of the above solution and as a preferred solution of the above solution, an on-off mechanism is provided on the feed port.
[0010] On the basis of the above solution and as a preferred solution of the above solution, the bottom of the liquid mixing barrel is an inverted cone structure; and the outlet is located at the top of the inverted cone structure.
[0011] On the basis of the above solution and as a preferred solution of the above solution, a first valve is provided on the infusion tube.
[0012] On the basis of the above solution and as a preferred solution of the above solution, a second valve is provided on the liquid inlet pipe.
[0013] On the basis of the above solution and as a preferred solution of the above solution, a first connecting plate is provided on the second leg; the first connecting plate extends to be connected to the stirring and mixing barrel.
[0014] On the basis of the above solution and as a preferred solution of the above solution, a second connecting plate is provided on the second leg; the second connecting plate extends to be connected to the liquid inlet pipe.
[0015] The beneficial effects of this utility model are as follows: A liquid mixing barrel is provided on one side of the main mixing barrel, allowing the various liquid components to be pre-mixed uniformly before being transferred to the main mixing barrel for mixing with the dye, thereby improving the mixing effect. The stirring action of the stirring shaft and stirring blades allows the liquid and dye to be evenly mixed, achieving sufficient dilution of the dye. One-step dyeing allows for the mixing of different colored dyes. A low-concentration first dye solution is first mixed with an additive in the liquid mixing barrel, and then the mixed solution is transferred to the mixing barrel for dilution of the second dye solution and mixing of the two dyes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model.
[0017] Figure 2 This is a structural schematic diagram of the utility model from another perspective.
[0018] Figure 3 This is a schematic diagram of the internal structure of the stirring and mixing barrel of the utility model.
[0019] Figure 4 This is a schematic structural diagram of the liquid mixing barrel of the present utility model.
[0020] In the figure: 1. stirring and mixing barrel; 2. first stirring shaft; 3. discharge port; 4. feed port; 5. first drive motor; 6. liquid mixing barrel; 7. second stirring shaft; 8. second stirring blade; 9. second drive motor; 10. infusion tube; 12. liquid inlet; 13. liquid inlet tube; 14. first stirring blade; 15. first support leg; 16. second support leg; 17. on-off mechanism; 18. first valve; 19. second valve; 20. first connecting plate; 21. second connecting plate. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0022] like Figure 1 and Figure 2 As shown, a one-step dyeing dark dye dilution device includes: a stirring and mixing barrel 1, which is a cylindrical structure, with a first stirring shaft 2 arranged inside, a discharge port 3 arranged at the bottom, and a feed port 4 arranged at the top.
[0023] like Figure 3 As shown, the stirring shaft 2 is provided with a first stirring blade 14, which is driven by a first drive motor 5 mounted on the top of the mixing drum 1. A discharge port 3 is located at the bottom center of the mixing drum 1, and is surrounded by a plurality of first legs 15. Several feed ports 4 are arranged around the first drive motor 5 to accommodate different materials. An on / off mechanism 17 is provided on the feed ports 4 to enable and disable the feeding of materials.
[0024] Preferably, the bottom of the mixing barrel 1 is an inverted truncated cone structure, and the discharge port 3 is arranged at the end of the inverted truncated cone structure so that the materials can be gathered.
[0025] A liquid mixing barrel 6 is provided on one side of the stirring and mixing barrel 1. A second stirring shaft 7 is provided inside the liquid mixing barrel 6, an outlet is provided at the bottom, and an inlet is opened on the side.
[0026] like Figure 4 As shown, a second stirring shaft 7 is provided with a plurality of second stirring blades 8, which are driven by a second drive motor 9 mounted on the top of the liquid mixing barrel 6. A liquid infusion tube 10 is connected to the outlet, and the other end of the liquid infusion tube 10 is connected to a liquid inlet 12 mounted on the top of the mixing barrel 1, for introducing the liquid in the liquid mixing barrel 6 into the mixing barrel 1. A first valve 18 is provided on the liquid infusion tube 10 to control the on / off operation of the liquid infusion tube 10.
[0027] At least two liquid inlet pipes 13 are connected to the liquid mixing barrel 6, and the other ends of the liquid inlet pipes 13 are connected to the external liquid component output mechanism. A second valve 19 is provided on the liquid inlet pipe 13 to open and close the liquid inlet pipe 13.
[0028] A plurality of second legs 16 are provided at the bottom of the liquid mixing barrel 6 , and the bottom ends of the second legs 16 extend to be flush with the bottom ends of the first legs 15 .
[0029] Preferably, the bottom of the liquid mixing barrel 6 is an inverted cone structure, and the outlet is located at the top of the inverted cone structure. The inverted cone structure facilitates the internal materials to gather at the bottom for easy discharge.
[0030] A first connecting plate 20 is provided on the second leg 16 and extends to connect with the mixing drum 1. The first connecting plate 20 is connected to all second legs 16 and also to the mixing drum body, thereby improving the integrity and stability of the equipment structure. There are multiple first connecting plates 20, evenly distributed along the height of the mixing drum body 1.
[0031] Meanwhile, a second connecting plate 21 is provided on the second supporting leg 16 . The second connecting plate 21 extends to connect with the liquid inlet pipe 13 to improve the stability of each liquid inlet pipe 13 .
[0032] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.
Claims
1. A one-step dyeing dark dye dilution device, characterized in that: include: A stirring and mixing barrel (1); a first stirring shaft (2) is provided inside the stirring and mixing barrel (1), a discharge port (3) is provided at the bottom, and a feed port (4) is provided at the top; a first stirring blade (14) is provided on the first stirring shaft (2), and is driven by a first drive motor (5) provided at the top of the stirring and mixing barrel (1); the discharge port (3) is located at the center of the bottom of the stirring and mixing barrel (1), and a plurality of first legs (15) are provided around the discharge port (3); the number of the feed ports (4) is several, and they are provided around the first drive motor (5); A liquid mixing barrel (6) is provided on one side of the stirring and mixing barrel (1); a second stirring shaft (7) is provided inside the liquid mixing barrel (6), and an outlet is provided at the bottom; a plurality of second stirring blades (8) are provided on the second stirring shaft (7), and are driven to rotate by a second drive motor (9) provided on the top of the liquid mixing barrel (6); the outlet is connected to a liquid infusion pipe (10); the other end of the liquid infusion pipe (10) is connected to a liquid inlet (12) provided on the top of the stirring and mixing barrel (1); at least two liquid inlet pipes (13) are connected to the liquid mixing barrel (6); A plurality of second legs (16) are provided at the bottom of the liquid mixing barrel (6); the bottom ends of the second legs (16) extend to be flush with the bottom ends of the first legs (15).
2. A one-step dyeing dark dye dilution device according to claim 1, characterized in that: The bottom of the stirring and mixing barrel (1) is an inverted truncated cone structure; the discharge port (3) is arranged at the end of the inverted truncated cone structure.
3. The one-step dyeing dark dye dilution device according to claim 1, characterized in that: The feed port (4) is provided with an on-off mechanism (17).
4. The one-step dyeing dark dye dilution device according to claim 1, characterized in that: The bottom of the liquid mixing barrel (6) is an inverted cone structure; the outlet is located at the top of the inverted cone structure.
5. The one-step dyeing dark dye dilution device according to claim 1, characterized in that: The liquid infusion tube (10) is provided with a first valve (18).
6. The one-step dyeing dark dye dilution device according to claim 1, characterized in that: The liquid inlet pipe (13) is provided with a second valve (19).
7. The one-step dyeing dark dye dilution device according to claim 1, characterized in that: A first connecting plate (20) is provided on the second supporting leg (16); the first connecting plate (20) extends to connect with the stirring and mixing barrel (1).
8. The one-step dyeing dark dye dilution device according to claim 1, characterized in that: A second connecting plate (21) is provided on the second supporting leg (16); the second connecting plate (21) extends to connect with the liquid inlet pipe (13).