Automatic assembling and gluing machine for air filtering membrane

Through the combination of the three-axis module and the diaphragm plate, the problem of poor film adhesion in the air filter membrane gluing equipment was solved, and the stability and efficient production of automated gluing were achieved.

CN223337671UActive Publication Date: 2025-09-16KUNSHAN SHI FU DA AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422335308.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-16
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Existing glue-spraying equipment cannot ensure the film fit of the air filter membrane, which affects the quality of the air filter membrane, and manual adjustment has poor effect.

Method used

A three-axis module is used to control the gluing path, and a diaphragm plate is used to control the gluing thickness and separate adjacent air filter membrane components. Positioning columns and raised layers are combined to ensure film stability, and a glue gun is used for automated gluing.

Benefits of technology

The stable bonding of the film is achieved during the automated gluing process, which improves work efficiency and ensures the quality and production efficiency of the air filtration membrane.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic assembling and gluing machine for an air filtering membrane. The automatic assembling and gluing machine comprises a machine table, a machine frame is arranged on the machine table, a placing table is arranged on one side of the machine table, a three-axis module is arranged on the machine frame, a gluing device is arranged on the Z axis of the three-axis module, and the gluing device is obliquely arranged and points to the placing table; the placement table is provided with stacked diaphragm plates, an air filtering membrane assembly is placed between the diaphragm plates, and the gluing device points to the air filtering membrane assembly and moves around a bottom membrane of the air filtering membrane assembly to conduct gluing; according to the gluing machine, the gluing path is controlled through the three-axis module, gluing on the periphery of a film is guaranteed, adjacent air filtering film assemblies are separated through the diaphragm plate after gluing, meanwhile, adjacent products are pressed tightly, the gluing thickness is guaranteed, the film taking time every time is shortened, and the gluing efficiency is improved. After a certain period of time, the whole diaphragm plate is taken down, and the air filtering membrane assembly can be taken out, so that the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of air filtration product assembly equipment, in particular to an automatic assembly and gluing machine for air filtration membranes. Background Art

[0002] Air filter membrane, its structure is as follows Figure 4 As described above, the film 13 is composed of two layers of film 13 (the upper film is not drawn), and there are three filter membrane layers 14 in the middle of the film 13. During preparation, glue needs to be applied between the upper and lower films, and the glue cannot contact the filter membrane in the middle. In the existing gluing equipment, after directly gluing the film, since the glue stick has a certain thickness, the upper and lower films themselves are light in weight, it is difficult to ensure the fit of the film, which affects the quality of the air filter membrane. If manual adjustment is performed after gluing, the adjustment effect is poor. Utility Model Content

[0003] In order to solve the above technical problems, the utility model proposes an automatic assembly and gluing machine for air filter membranes, comprising a machine platform, a frame is provided on the machine platform, and a placement table is provided on one side of the machine platform.

[0004] The frame is provided with a three-axis module, and the Z-axis of the three-axis module is provided with a glue device, and the glue device is tilted and pointed toward the placement table;

[0005] The placement table is provided with stacked diaphragm plates, and air filter membrane components are placed between the diaphragm plates. The glue-spraying device points to the air filter membrane components and moves around the bottom membrane of the air filter membrane components to glue; the diaphragm plates are used to control the glue thickness.

[0006] Preferably, a first positioning column is provided at the center of the placement platform.

[0007] Preferably, a raised layer is provided on the surface of the diaphragm plate, a recessed portion is provided in the center of the raised layer, the recessed portion is used to place the inner layer structure of the air filtration membrane assembly, and the upper and lower film edges of the air filtration membrane assembly are placed on the raised layer.

[0008] Preferably, second positioning columns are provided on the four corners of the placement table, and the four corners of the diaphragm plate are respectively mounted on the second positioning columns.

[0009] Preferably, through holes are provided at the center and four corners of the diaphragm plate.

[0010] Preferably, a profile frame is pressed on the diaphragm plate of the top layer, and the profile frame is sleeved on the second positioning column.

[0011] Preferably, a glue stick placement position is provided at one end of the machine.

[0012] Preferably, the gluing device is a glue gun, and a sensor is provided inside the glue gun near the mouth of the glue gun for sensing the length of the glue stick.

[0013] The automatic assembly and gluing machine for air filter membranes proposed in the utility model has the following beneficial effects: the gluing machine controls the gluing path through a three-axis module to ensure that glue is applied all around the film, and after gluing, the adjacent air filter membrane components are separated by a diaphragm plate, while pressing the adjacent products to ensure the glue thickness, and reduces the time for each membrane removal. After a certain period of time, the entire diaphragm plate is removed, and the air filter membrane component can be taken out, greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments.

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of the stacked diaphragm plates of the present invention;

[0017] Figure 3 A schematic diagram of the diaphragm plate of the present invention;

[0018] Figure 4 This is a schematic diagram of the interior of the air filtration membrane assembly of the present invention;

[0019] Among them, 1. Machine; 2. Frame; 3. Placement table; 4. Three-axis module; 5. Gluing device; 6. Diaphragm plate; 7. First positioning column; 8. Raised layer; 9. Recessed part; 10. Through hole; 11. Profile frame; 12. Glue stick; 13. Film; 14. Filter membrane layer; 15. Middle hole; 16. Second positioning column. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0021] like Figure 1 As shown, the utility model proposes an automatic assembly and gluing machine for air filter membranes, comprising a machine platform 1, a frame 2 is provided on the machine platform 1, and a placement table 3 is provided on one side of the machine platform 1.

[0022] The frame 2 is provided with a three-axis module 4, and the Z-axis of the three-axis module 4 is provided with a gluing device 5. The gluing device 5 is fixed to the slider of the module through a connecting plate. The gluing device 5 is tilted and points to the placement table 3. The three-axis module 4 is a purchased part, which is a three-axis gantry module. The movement of the three-axis module 4 can drive the gluing device 5 to move in a rectangular path. The gluing device 5 is a glue gun, which is tilted and the glue gun head points to the placement table 3. The three-axis module 4 moves along the X-axis, that is, moves in the length direction of the film 13, and moves in the Y-axis direction, that is, moves along the width direction of the film 13, so as to realize the gluing action on all sides of the film 13.

[0023] like Figure 2 、 Figure 3 As shown, the placing platform 3 is provided with stacked diaphragm plates 6, and the diaphragm plates 6 are placed layer by layer. First, a layer of diaphragm plates 6 is placed on the placing platform 3. In order to ensure the determination of the position of the diaphragm plate 6, the placing platform 3 is provided with a first positioning column 7 in the center, and second positioning columns 16 are provided on the four corners. The diaphragm plate 6 is also provided with a through hole 10 in the center and a through hole 10 in the four corners. The center of the diaphragm plate 6 is sleeved on the first positioning column 7, and the four corners of the diaphragm plate 6 are respectively sleeved on the second positioning columns 16. The first positioning column 7 and the second positioning column 16 can effectively prevent the diaphragm plate 6 from rotating or deflecting. The center of the air filter membrane also has a middle hole 15 due to product requirements. The centers of all the components of the air filter membrane are placed on the first positioning column 7. After the bottom membrane and the inner layer components are placed manually, the gluing device 5 is started to glue around the bottom membrane. After the gluing is completed, the top membrane layer is placed, and then a layer of diaphragm plate 6 is placed, and then a new bottom membrane is placed. This process is repeated, and air filter membrane components are placed between the diaphragm plates 6. The diaphragm plates 6 press the adjacent air filter membrane components, which can effectively control the thickness of the glue, and the width after gluing is determined by the amount of glue. Just control the amount of glue.

[0024] In addition, in order to ensure the stability of the position of the middle layer structure of the air filtration membrane assembly, a raised layer 8 is provided on the surface of the diaphragm plate 6, and the air filtration membrane base film is placed on the raised layer 8. The setting of the raised layer 8 allows adjacent diaphragm plates 6 to have gaps at the edges after being stacked, which is more convenient to take and place than the diaphragm plates 6 that are completely fitted. A recessed portion 9 is provided in the center of the raised layer 8, and the recessed portion 9 is used to place the inner layer structure of the air filtration membrane assembly. The recessed portion 9 can limit the position of the inner layer structure to prevent displacement. The edges of the upper and lower films 13 of the air filtration membrane assembly are placed on the raised layer 8 to facilitate the upper and lower diaphragm plates 6 to be pressed tightly against the upper and lower films 13.

[0025] In order to ensure the stability of the pressing of the film 13 material, a profile frame 11 is pressed on the top diaphragm plate 6. The profile frame 11 is sleeved on the second positioning column 16 and can be pressed on all the diaphragm plates 6.

[0026] A glue stick 12 placement position is provided at one end of the machine 1. When the glue stick 12 of the gluing device 5 is used up, the three-axis module 4 moves the gluing device 5 to the side of the machine 1 and manually replaces the glue stick 12. A sensor (not shown in the figure) is provided inside the glue gun near the mouth of the glue gun. When the glue stick 12 is gradually consumed to the end and the sensor can no longer sense the glue stick 12, the three axes move the gluing device 5 to the side of the machine 1 for glue replacement.

Claims

1. An automatic assembly and gluing machine for air filter membranes, comprising a machine platform, a frame provided on the machine platform, characterized in that: A placement table is provided on one side of the machine. The frame is provided with a three-axis module, and the Z-axis of the three-axis module is provided with a glue device, and the glue device is tilted and pointed toward the placement table; The placement table is provided with stacked diaphragm plates, and air filter membrane components are placed between the diaphragm plates. The glue-spraying device points to the air filter membrane components and moves around the bottom film of the air filter membrane components to glue; the diaphragm plates are used to control the glue thickness.

2. The automatic assembly and gluing machine for air filter membrane according to claim 1, characterized in that: A first positioning column is provided at the center of the placement platform.

3. The automatic assembly and gluing machine for air filter membrane according to claim 1, characterized in that: The surface of the diaphragm plate is provided with a raised layer, the center of the raised layer is provided with a recessed portion, the recessed portion is used to place the inner layer structure of the air filtration membrane assembly, and the upper and lower film edges of the air filtration membrane assembly are placed on the raised layer.

4. The automatic assembly and gluing machine for air filter membrane according to claim 1, characterized in that: Second positioning columns are provided on the four corners of the placement platform, and the four corners of the diaphragm plate are respectively sleeved on the second positioning columns.

5. The automatic assembly and gluing machine for air filter membrane according to claim 4, characterized in that: Through holes are provided at the center and four corners of the diaphragm plate.

6. The automatic assembly and gluing machine for air filter membrane according to claim 4, characterized in that: A profile frame is pressed on the diaphragm plate of the top layer, and the profile frame is sleeved on the second positioning column.

7. The automatic assembly and gluing machine for air filter membrane according to claim 1, characterized in that: One end of the machine is provided with a glue stick placement position.

8. The automatic assembly and gluing machine for air filter membrane according to claim 1, characterized in that: The gluing device is a glue gun, and a sensor is provided inside the glue gun near the mouth of the glue gun for sensing the length of the glue stick.