Reamer placing rack

Through the design of the reamer placement rack, intelligent management of the reamer is achieved using pressure sensors and voice broadcast modules, which solves the problem of misplacing the reamer and improves the convenience and safety of reamer storage.

CN223339425UActive Publication Date: 2025-09-16SHANDONG JIEWEI CNC TECH CO LTD
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Patent Information

Application Number
CN202422769423.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

In industrial production, there are a large number of reamers with similar specifications, which leads to a high risk of mistaking them and affects the processing quality.

Method used

A reamer placement rack was designed, which consists of an outer U-shaped plate and an inner connecting plate. The inner connecting plate can be rotatably connected and is equipped with a pressure sensor, a warning light and a voice broadcast module. The pressure sensor detects the insertion and removal status of the reamer, and the control board drives the warning light and voice broadcast module to provide reminders.

Benefits of technology

It realizes convenient storage and intelligent management of reamers, prevents loss or misuse, and improves flexibility and convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

A reamer placing frame relates to the technical field of reamers and comprises an outer U-shaped plate, inner connecting plates are rotatably connected in the outer U-shaped plate, an inserting block is arranged between the two inner connecting plates, an upper inserting groove is formed in the inserting block, a pressure sensor is arranged at the bottom of the upper inserting groove, a warning lamp is arranged on the inserting block, and a warning lamp is arranged on the warning lamp. And the pressure sensor and the warning lamp are connected with the control panel. The reamer storage device can realize convenient storage and intelligent management of reamers. The built-in pressure sensor can detect the inserting and taking-out states of the reamer in real time, and the control panel drives the warning lamp and the voice broadcast module to remind, so that the reamer is effectively prevented from being lost or misused.
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Description

Technical Field

[0001] The utility model relates to the technical field of reamers, in particular to a reamer placement rack. Background Art

[0002] The primary function of a reamer is to precisely remove trace metal layers from the surface of a machined hole, achieving precise hole machining. Reamers typically feature either straight or spiral blades, both of which effectively enhance their performance during rotary finishing operations. They are widely used in high-precision machining scenarios such as hole reaming and repairing.

[0003] In current industrial practice, reamers are typically stored centrally on dedicated racks for easy management and access. However, the large number of reamers involved in production, coupled with the high similarity of reamers of varying specifications and sizes, increases the risk of operators mistakenly picking one during rapid access. Mistakenly selecting a reamer that doesn't meet the current machining requirements can result in the final aperture deviating from the preset standard, leading to product quality issues. Utility Model Content

[0004] The purpose of the present invention is to solve the problems raised in the above background technology, and then proposes a reamer placement rack.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A reamer placement rack includes an outer U-shaped plate, an inner connecting plate is rotatably connected to the outer U-shaped plate, an insertion block is provided between the two inner connecting plates, an upper slot is provided on the insertion block, a pressure sensor is provided at the bottom of the upper slot, a warning light is provided on the insertion block, and the pressure sensor and the warning light are connected to a control panel.

[0007] Furthermore, a rubber pad is provided above the pressure sensor.

[0008] Furthermore, a mounting cavity is provided in the insertion block, the mounting cavity is connected to the upper slot through a communicating hole, and a control board and a lithium battery are provided in the mounting cavity.

[0009] Furthermore, the pressure sensor, warning light, lithium battery and control panel are electrically connected.

[0010] Furthermore, a voice broadcast module is provided at the bottom of the insertion block.

[0011] Furthermore, a rotating shaft is provided on the outer U-shaped plate, and an inner connecting plate is rotatably connected to the rotating shaft.

[0012] Furthermore, the inner connecting plate is provided with a plurality of through holes, the outer U-shaped plate is provided with threaded holes, and the threaded holes are internally threaded with fastening bolts.

[0013] Furthermore, the fastening bolts can be inserted into the through holes to limit the inner connecting plate from rotating around the rotating shaft.

[0014] Furthermore, the through holes are arranged in a circular array on the inner connecting plate with the rotating shaft as the center.

[0015] Compared with the existing technology, the present invention offers the following advantages: it allows for convenient storage and intelligent management of reamers. Its built-in pressure sensor detects the insertion and removal status of the reamer in real time, and via the control panel, it activates a warning light and voice notification module to provide reminders, effectively preventing the reamer from being lost or misused. Furthermore, the provision of a rubber pad protects the pressure sensor from damage, extending its service life. The pivoting connection between the inner connecting plate and the outer U-shaped plate, along with the locking mechanism of the fastening bolts, allows the angle and stability of the storage rack to be adjusted according to actual needs, greatly enhancing its flexibility and convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a right side view of the utility model;

[0017] Figure 2 It is a cross-sectional view of the utility model;

[0018] Figure 3 This is the main view of the utility model;

[0019] Among them: 1 outer U-shaped plate, 11 rotating shaft, 21 through hole, 12 fastening bolt, 2 inner connecting plate, 3 reamer, 4 insert block, 41 upper slot, 42 pressure sensor, 43 rubber pad, 44 connecting hole, 45 installation cavity, 46 lithium battery, 47 control board, 48 voice broadcast module, 5 warning light. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. The present invention is further described in conjunction with the drawings and embodiments:

[0021] like Figure 1-Figure 3As shown, a reamer placement rack includes an outer U-shaped plate 1, an inner connecting plate 2 being rotatably connected to the outer U-shaped plate, an insertion block 4 being provided between the two inner connecting plates, an upper slot 41 being provided on the insertion block, a pressure sensor 42 being provided at the bottom of the upper slot, a warning light 5 being provided on the insertion block, and the pressure sensor and warning light being connected to a control panel 47. When a reamer 3 is inserted into the upper slot, the bottom of the reamer rests against the pressure sensor. The control panel then detects a signal transmitted by the pressure sensor. When the reamer is removed, the pressure sensor detects a change in pressure and transmits the signal to the control panel. The control panel then controls the warning light to give a warning and issues a voice prompt using a voice broadcast module, such as the voice prompt "Take out the Ф12 reamer."

[0022] Furthermore, a rubber pad 43 is provided above the pressure sensor. The cushioning effect of the rubber pad can prevent the bottom of the reamer from directly contacting the pressure sensor, thereby preventing damage to the pressure sensor.

[0023] In at least one embodiment, a mounting cavity 45 is provided in the insert block, the mounting cavity is connected to the upper slot via a connecting hole 44 , and a control board and a lithium battery 46 are provided in the mounting cavity.

[0024] The solution is refined, and the pressure sensor, warning light, lithium battery and control board are electrically connected.

[0025] The solution is refined. A voice broadcast module 48 is provided at the bottom of the insertion block. This module is of conventional design and will not be described in detail.

[0026] In at least one embodiment, a rotating shaft 11 is provided on the outer U-shaped plate, and an inner connecting plate is rotatably connected to the rotating shaft.

[0027] Furthermore, the inner connecting plate is provided with a plurality of through holes 21 , and in coordination therewith, the outer U-shaped plate is provided with threaded holes, and the threaded holes are internally threadedly connected with fastening bolts 12 .

[0028] According to a refinement of the solution, the fastening bolt can be inserted into the through hole to limit the inner connecting plate from rotating around the rotating shaft.

[0029] The solution is refined, and the through holes are arranged in a circular array on the inner connecting plate with the rotating shaft as the center.

[0030] To work, secure the outer U-shaped plate of the reamer rack in place to ensure stability. Install the inner connecting plate within the outer U-shaped plate using the pivots, allowing it to rotate freely. As needed, insert the fastening bolts through the threaded holes in the outer U-shaped plate into the through-holes in the inner connecting plate to restrict or maintain rotation. Ensure that the control board, lithium battery, voice broadcast module, and other electronic devices in the insert block are properly installed and connected.

[0031] When a reamer is inserted into the upper slot of the insert block, the bottom of the reamer rests against the rubber pad, indirectly contacting the pressure sensor. The pressure sensor detects the weight of the reamer and transmits a signal to the control board. When the reamer is properly positioned, the control board registers this status. If the reamer is removed, the pressure detected by the pressure sensor changes, immediately transmitting this signal to the control board. Upon receiving this signal, the control board illuminates the warning light and issues a voice prompt through the voice announcement module, such as "Remove the Ø12 reamer," to alert the operator.

[0032] Regularly inspect the rubber pads for wear and replace them if necessary to prevent damage to the pressure sensor. Ensure the lithium battery is fully charged to continuously power the control board, warning lights, and voice announcement module. If you need to replace or repair internal electronic equipment (such as the control board, lithium battery, voice announcement module, etc.), you can access the mounting cavity within the insert block to access the installation.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A reamer placement rack, characterized in that: It includes an outer U-shaped plate, an inner connecting plate is rotatably connected inside the outer U-shaped plate, an insertion block is provided between the two inner connecting plates, an upper slot is provided on the insertion block, a pressure sensor is provided at the bottom of the upper slot, a warning light is provided on the insertion block, and the pressure sensor and the warning light are connected to the control board.

2. The reamer placement stand according to claim 1, characterized in that: A rubber pad is provided above the pressure sensor.

3. The reamer placement stand according to claim 1 or 2, characterized in that: A mounting cavity is provided in the insert block, the mounting cavity is connected with the upper slot through a communicating hole, and a control board and a lithium battery are provided in the mounting cavity.

4. The reamer placement stand according to claim 3, characterized in that: The pressure sensor, warning light, lithium battery and control panel are electrically connected.

5. The reamer placement stand according to claim 3, characterized in that: A voice broadcast module is provided at the bottom of the insertion block.

6. The reamer placement stand according to claim 1, characterized in that: The outer U-shaped plate is provided with a rotating shaft, and the rotating shaft is rotatably connected to the inner connecting plate.

7. The reamer placement stand according to claim 6, characterized in that: The inner connecting plate is provided with a plurality of through holes, the outer U-shaped plate is provided with threaded holes, and the threaded holes are internally threaded with fastening bolts.

8. The reamer placement stand according to claim 7, characterized in that: The fastening bolts can be inserted into the through holes to limit the inner connecting plate from rotating around the rotating shaft.

9. The reamer placement stand according to claim 7, characterized in that: The through holes are arranged in a circular array on the inner connecting plate with the rotating shaft as the center.