Reinforcing structure for mold closing oil cylinder of vulcanizing machine
By introducing support plates and reinforcement components into the vulcanizing machine's clamping cylinder, the connection strength between the cylinder body and the connecting cover is enhanced, the risk of falling due to rust and breakage of the bolts is resolved, the stability and service life of the cylinder are improved, and the maintenance frequency and scrap rate are reduced.
Patent Information
- Application Number
- CN202422602282.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The bolts of the existing vulcanizer clamping force cylinder are corroded and broken, which leads to the risk of the clamping force cylinder falling, affecting the stability of the vulcanizer and the quality of the finished product.
A support plate and reinforcement assembly are used to support the cylinder body from below, and the support plate is fixedly connected to the connecting cover through the first and second reinforcement assemblies to enhance the connection strength between the cylinder body and the connecting cover, and stud bolts and nut sleeves are used to achieve a stable connection.
It reduces the risk of the cylinder falling, increases the service life of the clamping force cylinder, reduces the frequency of maintenance, eliminates the generation of waste and defective products, and reduces the labor intensity of operators.
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Figure CN223339806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold clamping oil cylinders of vulcanizing machines, in particular to a reinforcement structure of a mold clamping oil cylinder of a vulcanizing machine. Background Art
[0002] Currently, the stability of the hydraulic system in rubber vulcanizers is crucial to the overall operation of the machine. The connection between the cylinder and piston in this hydraulic system is particularly crucial. Both the piston and cylinder are major components in the vulcanizer, responsible for transmitting pressure. Oil seals are subject to high pressure, rapid wear, severe aging, and harsh operating environments, making them the primary vulnerable parts of the vulcanizer cylinder.
[0003] In the existing technology, the clamping force cylinder body and the connecting cover of the on-site monomer vulcanizer are fixed with 24 bolts. The bolts have been in service for a long time, and some bolts are corroded and broken. There is a risk of the clamping force cylinder falling. The falling of the clamping force cylinder will cause the clamping force pressure to drop, and the process technology of the finished tire cannot be met. The finished tire will have large rubber edges, resulting in waste and defective products.
[0004] Based on this, the existing technology needs to be further improved. Utility Model Content
[0005] In view of the shortcomings of the existing technology, a vulcanizing machine clamping cylinder reinforcement structure is proposed to solve the problems of rust and breakage of bolts in the above-mentioned background technology, and the risk of the clamping force cylinder falling. The falling of the clamping force cylinder will cause the clamping force pressure to drop, and the process technology of the finished tire cannot meet the requirements.
[0006] To achieve the above objectives, the present invention proposes the following technologies:
[0007] The reinforcement structure of the mold clamping cylinder of a vulcanizing machine includes a support plate and a reinforcement component. The support plate is located on the side of the cylinder body away from the connecting cover. The reinforcement component includes a first reinforcement component connecting the cylinder body and the connecting cover and a second reinforcement component connecting the cylinder body and the support plate. The first reinforcement component cooperates with the second reinforcement component and presses the cylinder body and the connecting cover through the support plate to achieve reinforcement.
[0008] Furthermore, the support plate is circular, with its center located on the axis of the cylinder body. The support plate fits tightly against the bottom surface of the cylinder body, and the diameter of the support plate is greater than the diameter of the cylinder body.
[0009] Furthermore, the first reinforcement assembly includes a first bolt, and a connecting seat is provided at one end of the cylinder body close to the connecting cover, and one end of the first bolt is threadedly connected to the connecting seat and the connecting cover respectively.
[0010] Furthermore, the first bolt is a stud bolt, and the other end of the first bolt is threadedly connected to the connecting seat and the second reinforcement component to achieve the connection between the cylinder body and the support plate.
[0011] Furthermore, the second reinforcement assembly includes a second bolt and a nut sleeve, the nut sleeve is threadedly connected to the end of the first bolt, and the second bolt passes through one end of the support plate and is threadedly connected to the nut sleeve.
[0012] Furthermore, a flat washer and a spring washer are provided between the nut sleeve and the connecting seat. The flat washer is arranged in contact with the surface of the connecting seat, and the spring washer is located between the flat washer and the nut sleeve.
[0013] Furthermore, the second bolt is a stud bolt, and one end of the second bolt away from the connecting seat is threadedly connected to the support plate and the locking nut, and a flat washer and a spring washer are provided between the locking nut and the support plate.
[0014] Furthermore, the reinforcement components are provided in a plurality of groups, and the plurality of groups of reinforcement components are distributed in an array along the circumferential direction of the cylinder body, so that the support plate is subjected to uniform force and the reinforcement effect is enhanced.
[0015] Furthermore, a plurality of groups of connecting bolts are provided between the oil cylinder body and the connecting cover, and the plurality of groups of connecting bolts and the plurality of groups of reinforcing components are staggered and distributed on the oil cylinder body.
[0016] Compared with the prior art, the comprehensive effects brought by the utility model include:
[0017] By arranging a support plate to support the bottom of the oil cylinder body from below, thereby supporting the oil cylinder body, and fixedly connecting the oil cylinder body with the connecting cover through the first reinforcement component and the second reinforcement component, the oil cylinder body is clamped between the support plate and the connecting cover, thereby enhancing the connection strength between the oil cylinder body and the connecting cover, thereby reinforcing the oil cylinder body, reducing the risk of the oil cylinder falling due to rust and breakage of the bolts between the oil cylinder body and the connecting cover, meeting the on-site vulcanization process requirements, and eliminating waste and defective products caused by the falling of the clamping force oil cylinder; prolonging the service life of the clamping force oil cylinder, reducing the frequency of maintenance, and alleviating the labor intensity of operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the clamping force cylinder in the prior art;
[0019] Figure 2 Schematic diagram of the connection bolts of the clamping force cylinder in the prior art;
[0020] Figure 3 This is a schematic diagram of the installation of the clamping force cylinder and the reinforcement structure according to an embodiment of the utility model;
[0021] Figure 4 for Figure 3 Partial schematic diagram at point A in the middle;
[0022] Figure 5 for Figure 3 Partial schematic diagram at point B in the middle.
[0023] Legend: 1. Support plate; 2. Cylinder body; 3. First bolt; 4. Connecting seat; 5. Second bolt; 6. Nut sleeve; 7. Flat washer; 8. Spring washer; 9. Lock nut; 10. Connecting bolt. DETAILED DESCRIPTION
[0024] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts are within the scope of protection of the present invention.
[0025] In this document, the directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", and "top" are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they cannot be understood as limiting the present invention.
[0026] like Figure 1 and Figure 2 As shown, in the prior art, the clamping force cylinder body 2 and the connecting cover of the on-site monomer vulcanizer are fixed with 24 connecting bolts 10. The bolts have been in service for a long time, and some of the bolts are corroded and broken. At the same time, there is no reinforcement structure, and there is a risk of the clamping force cylinder falling.
[0027] like Figures 3 to 5 As shown, the reinforcement structure of the mold cylinder of the vulcanizing machine includes a support plate 1 and a reinforcement component. The support plate 1 is located on the side of the cylinder body 2 away from the connecting cover. The reinforcement component includes a first reinforcement component connecting the cylinder body 2 and the connecting cover and a second reinforcement component connecting the cylinder body 2 and the support plate 1. The first reinforcement component cooperates with the second reinforcement component and presses the cylinder body 2 and the connecting cover through the support plate 1 to achieve reinforcement.
[0028] Specifically, a support plate 1 is provided to support the bottom of the cylinder body 2 from below, thereby supporting the cylinder body 2, and fixedly connected to the connecting cover through the first reinforcement component and the second reinforcement component, the cylinder body 2 is clamped between the support plate 1 and the connecting cover, thereby enhancing the connection strength between the cylinder body 2 and the connecting cover, thereby reinforcing the cylinder body 2, reducing the risk of the cylinder falling due to rust and breakage of the bolts between the cylinder body 2 and the connecting cover, meeting the on-site vulcanization process requirements, and eliminating waste and defective products caused by the falling of the clamping force cylinder; prolonging the service life of the clamping force cylinder, reducing the frequency of maintenance, and alleviating the labor intensity of operators.
[0029] In the vulcanizing machine mold cylinder reinforcement structure of this embodiment, the support plate 1 is circular, and its center is located on the axis of the cylinder body 2. The support plate 1 fits tightly against the bottom surface of the cylinder body 2, and the diameter of the support plate 1 is larger than the diameter of the cylinder body 2.
[0030] Through the above-mentioned setting, the support plate 1 can evenly support the bottom of the cylinder body 2, ensure that the cylinder body 2 is evenly stressed, and improve the reinforcement effect of the cylinder body 2. The size of the support plate 1 is set to be larger than the size of the bottom surface of the cylinder body 2, to ensure comprehensive support and reinforcement of the cylinder body 2, and to facilitate the installation of reinforcement components.
[0031] Preferably, the support plate 1 and the connecting cover are arranged in parallel and coaxially, and the cylinder body 2 is evenly clamped from both sides, so that the cylinder body 2 is evenly stressed as a whole, avoiding wear caused by concentrated force.
[0032] In the vulcanizer mold cylinder reinforcement structure of this embodiment, the first reinforcement component includes a first bolt 3, and a connecting seat 4 is provided at one end of the cylinder body 2 close to the connecting cover. One end of the first bolt 3 is threadedly connected to the connecting seat 4 and the connecting cover.
[0033] Specifically, a first connecting hole is provided on the connecting seat 4, the first connecting hole is an internal threaded hole, a matching threaded hole is provided on the connecting cover, and the end of the first bolt 3 is inserted and threadedly connected in the first connecting hole and the threaded hole to realize a stable connection between the cylinder body 2 and the connecting cover.
[0034] Preferably, multiple sets of reinforcement components are provided, and these sets are arranged in an array along the circumference of the cylinder body 2 to evenly distribute the force on the support plate 1 and enhance the reinforcement effect. Accordingly, multiple first connection holes are provided along the circumference of the connecting base 4 to facilitate the installation of multiple sets of reinforcement components, so that the reinforcement components uniformly reinforce the circumference between the cylinder body 2 and the connecting cover, thereby improving the reinforcement effect.
[0035] Further preferably, a plurality of groups of connecting bolts 10 are provided between the oil cylinder body 2 and the connecting cover, and the plurality of groups of connecting bolts 10 and the plurality of groups of reinforcing components are staggered and distributed on the oil cylinder body 2 .
[0036] Specifically, half of the 24 connecting bolts 10 in the prior art are retained to directly fix the clamping force cylinder and the connecting cover, and the other half are replaced with the first bolts 3 to facilitate the installation of the reinforcement assembly connecting the support plate 1. Twelve sets of reinforcement assemblies are used to reinforce the clamping force cylinder body and the connecting cover as a whole, and the connecting bolts 10 are used to achieve a stable connection between the cylinder body 2 and the connecting cover, and the staggered arrangement ensures uniform reinforcement.
[0037] In the vulcanizer mold clamping cylinder reinforcement structure of this embodiment, the first bolt 3 is a stud bolt, and the other end of the first bolt 3 is threadedly connected to the connecting seat 4 and the second reinforcement component to achieve the connection between the cylinder body 2 and the support plate 1.
[0038] The first bolt 3 is set as a stud bolt to fix the connection cover and the connection reinforcement component respectively, thereby realizing an indirect connection between the connection cover, the reinforcement component and the support plate 1, and realizing the supporting function of the support plate 1.
[0039] Specifically, the other end of the first bolt 3 is provided with an external thread, part of which is threadedly connected to the first connecting hole, and the other part is threadedly connected to the second reinforcement component to achieve the connection relationship between the first reinforcement component and the second reinforcement component.
[0040] In the vulcanizer mold cylinder reinforcement structure of this embodiment, the second reinforcement component includes a second bolt 5 and a nut sleeve 6. The nut sleeve 6 is threadedly connected to the end of the first bolt 3, and the second bolt 5 passes through one end of the support plate 1 and is threadedly connected to the nut sleeve 6.
[0041] Specifically, an internal threaded hole is provided on the inner wall of the nut sleeve 6, and the internal threaded hole passes through the nut sleeve 6. The openings at both ends are respectively threadedly connected to the outer end of the first bolt 3 and the second bolt 5, thereby achieving a fixed connection between the two bolts, and then achieving the fixation of the support plate 1 to achieve a reinforcement effect.
[0042] In the vulcanizer mold cylinder reinforcement structure of this embodiment, a flat washer 7 and a spring washer 8 are arranged between the nut sleeve 6 and the connecting seat 4. The flat washer 7 is arranged in contact with the surface of the connecting seat 4, and the spring washer 8 is located between the flat washer 7 and the nut sleeve 6.
[0043] The connection strength between the nut sleeve 6 and the connecting seat is increased by providing a washer, thereby avoiding thread slippage that causes unstable connection and reducing the wear of the nut sleeve 6.
[0044] In the vulcanizer mold cylinder reinforcement structure of this embodiment, the second bolt 5 is a stud bolt, and the end of the second bolt 5 away from the connecting seat 4 is threadedly connected to the support plate 1 and the locking nut 9, and a flat washer 7 and a spring washer 8 are arranged between the locking nut 9 and the support plate 1.
[0045] The second bolt 5 is set as a stud bolt, and its two ends are respectively connected to the nut sleeve 6 and the support plate 1 to achieve a stable connection between the support plate 1 and the cylinder body 2. A locking nut 9 and a washer are set to ensure the connection strength between the second bolt 5 and the support plate, thereby ensuring the reinforcement effect.
[0046] In the present invention, unless otherwise clearly stipulated and limited, the terms "installation", "setting", "connection", "fixation", "rotation" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0047] Although the embodiments of the present invention have been shown and described in detail, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. The reinforced structure of the mold clamping cylinder of the vulcanizing machine is characterized by: It includes a support plate and a reinforcement component, the support plate is located on the side of the cylinder body away from the connecting cover, the reinforcement component includes a first reinforcement component connecting the cylinder body and the connecting cover and a second reinforcement component connecting the cylinder body and the support plate, the first reinforcement component cooperates with the second reinforcement component and presses the cylinder body and the connecting cover through the support plate to achieve reinforcement.
2. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 1, characterized in that: The supporting plate is circular, with its center located on the axis of the cylinder body. The supporting plate is tightly fitted to the bottom surface of the cylinder body, and the diameter of the supporting plate is larger than the diameter of the cylinder body.
3. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 2, characterized in that: The first reinforcement assembly includes a first bolt. A connecting seat is provided at one end of the oil cylinder body close to the connecting cover. One end of the first bolt is threadedly connected to the connecting seat and the connecting cover.
4. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 3, characterized in that: The first bolt is a stud bolt, and the other end of the first bolt is threadedly connected to the connecting seat and the second reinforcement component to achieve the connection between the cylinder body and the supporting plate.
5. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 4, characterized in that: The second reinforcement assembly includes a second bolt and a nut sleeve, the nut sleeve is threadedly connected to the end of the first bolt, and the second bolt passes through one end of the support plate and is threadedly connected to the nut sleeve.
6. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 5, characterized in that: A flat washer and a spring washer are arranged between the nut sleeve and the connecting seat. The flat washer is arranged in contact with the surface of the connecting seat, and the spring washer is located between the flat washer and the nut sleeve.
7. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 5, characterized in that: The second bolt is a stud bolt, and one end of the second bolt away from the connecting seat is threadedly connected to the supporting plate and the locking nut. A flat washer and a spring washer are provided between the locking nut and the supporting plate.
8. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 1, characterized in that: The reinforcement components are provided in a plurality of groups, and the plurality of reinforcement components are distributed in an array along the circumferential direction of the cylinder body, so that the support plate is evenly stressed and the reinforcement effect is enhanced.
9. The vulcanizing machine mold clamping cylinder reinforcement structure according to claim 8, characterized in that: A plurality of groups of connecting bolts are further provided between the oil cylinder body and the connecting cover, and the plurality of groups of connecting bolts and the plurality of groups of reinforcing components are staggered and distributed on the oil cylinder body.