Injection molding structure for putting insert into mold

By designing a slider drive mechanism and insert assembly in the injection mold, the problem of difficult demoulding of copper parts with inverted cutouts was solved, and stable demoulding of copper parts and improved production efficiency were achieved.

CN223339866UActive Publication Date: 2025-09-16JIAXING ZHIFENG AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202422076443.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-09-16
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In the existing metal insert injection molding process, the copper part structure design has the problem of undercut and cannot be demolded using ordinary mechanisms, which affects normal use.

Method used

The insert is placed into the mold injection structure, and the slider drive mechanism and insert component design are used. The copper component is divided into upper and lower settings. The limit and fixing structure of the insert component is used to solve the problem of difficult demoulding.

Benefits of technology

The stable demoulding of copper parts is achieved, the production efficiency is improved, the structure is simple and reliable, and the insert components can be quickly interchanged, which improves the production efficiency.

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Abstract

The utility model relates to an injection molding structure for putting an insert into a mold. The technical problem that according to the structural design of an existing copper piece, an inverted buckle cannot be demolded through a common mechanism is solved. Comprising a mold body used for containing an injection molding cavity of an injection molding product, a sliding block is arranged in the mold body in a sliding mode, and the sliding block is connected with a sliding block driving mechanism capable of driving the sliding block to slide in the direction away from the injection molding cavity; the copper part assembly is provided with a plurality of copper part bodies which are arranged in the injection molding product part in an injection molding mode, penetrate through the injection molding product part and are connected with the sliding block in an inserted mode. The end, away from the injection molding product part, of the copper part assembly is positioned in the injection molding cavity through the insert assembly. The mold has the advantages that the insert assembly is utilized, the problem that a common mechanism cannot be used for demolding due to the fact that a copper part structure is inversely buckled is solved, the mold is simple, reliable and stable in structure, multiple sets of insert assemblies can be used, the copper part assemblies are installed during injection molding, rapid interchange use is achieved, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of injection mold equipment, and particularly relates to an injection molding structure in which an insert is placed in a mold. Background Art

[0002] Injection molds are tools used to produce plastic products and give them their complete structure and precise dimensions. The metal insert injection molding process involves pre-fixing the metal insert in the mold before injecting the plastic to form the part. After the mold is opened, the insert is tightly encased by the cooled and solidified plastic to create the part. Existing metal insert injection molding processes often involve inserting copper parts into the product. However, the copper parts' structural design creates an undercut that prevents them from being ejected using conventional mechanisms, hindering their proper function. Summary of the Invention

[0003] The purpose of the utility model is to provide an injection molding structure for inserting a part into a mold in order to solve the above problems.

[0004] To achieve the above-mentioned objectives, the present invention adopts the following technical solutions: an insert-in-mold injection molding structure, comprising a mold body for placing an injection molding cavity for an injection molded product, a slider extending to one side of the injection molding cavity and connected to one end of the injection molded product being slidably provided within the mold body, and the slider being connected to a slider driving mechanism capable of driving the slider to slide away from the injection molding cavity, a copper component assembly being provided within the injection molding cavity, the copper component assembly comprising a plurality of copper components that are arranged within the injection molding cavity by injection molding, penetrate the injection molding cavity, and are plugged into the slider, and the end of the copper component assembly away from the injection molding cavity is positioned within the injection molding cavity by an insert assembly. One end of the copper component assembly is arranged within the insert assembly, and the other end is arranged within the slider, with the injection molding product being arranged between the insert assembly and the slider, and the design of the insert assembly facilitates the ejection of the injection molding product.

[0005] In the above-mentioned insert being placed in the mold injection structure, the copper component is divided into a first copper component group and a second copper component group arranged up and down, and the first copper component group is located below the second copper component group.

[0006] In the above-mentioned insert-in-mold injection molding structure, one end of the slider has a slider extension portion extending into the injection molded product and located between the first copper piece group and the second copper piece group.

[0007] In the above-mentioned insert-in-mold injection molding structure, the first copper member group comprises a plurality of first copper member bodies arranged adjacent to each other in a horizontal direction, and the second copper member group comprises a plurality of second copper member bodies arranged adjacent to each other in a horizontal direction. The same ends corresponding to the first copper member bodies and the second copper member bodies both penetrate the injection molded product part and are plugged into the slider, and the other ends of the first copper member bodies and the second copper member bodies both have a downwardly curved bending portion.

[0008] In the aforementioned insert-in-mold injection molding structure, the insert assembly includes an insert slot disposed within the injection molding cavity, a first insert being inserted within the insert slot, an insert notch being disposed on one side of the upper end of the first insert, and a second insert being disposed within the insert notch, a third insert being disposed above the upper end of the first insert and positioned above the upper end of the second insert, and the bent portion of the first copper body being positioned between the first and second inserts, while the bent portion of the second copper body being positioned between the second and third inserts. The first and second inserts enclose the bent portion of the first copper body, while the second and third inserts enclose the bent portion of the second copper body, thereby resolving the problem of difficulty in ejecting the copper body from the mold.

[0009] In the aforementioned insert-in-mold injection molding structure, the first insert is in an inverted conical shape, with the diameter of the upper end of the first insert being larger than the diameter of the lower end. The bent portion of the first copper body extends downwardly through the first insert, and a stopper is provided radially within the first insert, abutting against the bent portion of the first copper body. The stopper is used to control the installation position of the bent portion of the first copper body to prevent incorrect installation.

[0010] In the aforementioned insert-in-mold injection molding structure, a first arcuate protrusion is provided within the insert notch, and a plurality of first arcuate grooves are provided within the first arcuate protrusion. The lower end of the second insert has a first arcuate recess that matches the first arcuate protrusion. The bent portion of the first copper body is engaged within the first arcuate groove and clamped between the first arcuate protrusion and the first arcuate recess. The bent portion of the first copper body is disposed within the first arcuate groove and is then secured by the first arcuate recess of the second insert, thereby preventing the first copper body from detaching.

[0011] In the aforementioned insert-molding structure, a step is formed between the upper end of the first insert and the insert notch. A plurality of vertical grooves are sequentially provided on one side of the step. One end of the bent portion of the second copper body is engaged with the vertical groove. The upper end of the second insert has a second arcuate protrusion that cooperates with the bent portion of the second copper body. The lower end of the third insert has a second arcuate recess. The second arcuate recess has a plurality of second arcuate grooves provided within the second arcuate recess for engaging the bent portion of the second copper body. The second arcuate recess and the second arcuate protrusion abut against each other, thereby clamping the bent portion of the second copper body. The bent portion of the second copper body is disposed within the vertical groove and then secured by the second arcuate protrusion of the second insert and the second arcuate recess of the third insert, thereby preventing the second copper body from detaching.

[0012] In the aforementioned insert-in-mold injection molding structure, the upper end surface of the first insert has a vertically disposed plug post, and the lower end of the third insert has a socket corresponding to the plug post. The plug post and socket are plugged into each other, thereby positioning the second insert between the first and third inserts. The third insert is connected to the plug post of the first insert via the socket, ensuring a secure connection between the first, second, and third inserts.

[0013] In the above-mentioned insert-in-mold injection molding structure, the slider driving mechanism includes a slider connecting block arranged at one end of the mold main body, and the slider connecting block is provided with a driving cylinder at the end away from the mold main body. The connecting shaft of the driving cylinder is fixedly connected to one end of the slider connecting block, and the end of the slider connecting block away from the connecting shaft is fixedly connected to the slider.

[0014] Compared with the existing technology, the advantages of this utility model are:

[0015] The device uses an insert assembly to solve the problem that the copper structure has undercuts and cannot be demolded using an ordinary mechanism. It has a simple structure, is reliable and stable, and can use multiple sets of insert assemblies. The copper assemblies can be installed during injection molding to achieve quick interchangeability, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] Figure 2 It is a structural diagram of the mold main body in the utility model.

[0018] Figure 3 It is a schematic structural diagram of the interior of the mold body in the utility model.

[0019] Figure 4 It is a structural diagram of the copper component in the utility model.

[0020] Figure 5 It is a structural schematic diagram of the third insert in the utility model.

[0021] Figure 6 It is a structural schematic diagram of the second insert in the utility model.

[0022] Figure 7 It is a structural schematic diagram of the second insert in the utility model from another perspective.

[0023] Figure 8 It is a structural schematic diagram of the first insert in the utility model.

[0024] In the figure: mold body 1, injection cavity 11, injection molded product part 12, slider 2, slider extension 21, slider driving mechanism 3, slider connecting block 31, driving cylinder 32, connecting shaft 33, copper component assembly 4, copper body 41, first copper component group 42, second copper component group 43, first copper body 44, second copper body 45, bending portion 46, insert assembly 5, insert groove 51, first insert 52, insert notch 53, second insert 54, third insert 55, limit block 56, first arc-shaped protrusion 6, first arc-shaped groove 61, first arc-shaped recessed portion 62, step 63, vertical groove 64, second arc-shaped protrusion 65, second arc-shaped recessed portion 66, second arc-shaped groove 67, plug-in column 68, and socket 69. DETAILED DESCRIPTION

[0025] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0026] like Figure 1-8 As shown, an insert-in-mold injection molding structure includes a mold body 1 with an injection cavity 11 for placing an injection-molded product 12. A slider 2 is slidably provided within the mold body 1, extending to one side of the injection cavity 11 and connected to one end of the injection-molded product 12. The slider 2 is connected to a slider driving mechanism 3 that can drive the slider 2 to slide away from the injection cavity 11. A copper component assembly 4 is provided within the injection cavity 11. The copper component assembly 4 includes a plurality of copper bodies 41 that are injection-molded into the injection-molded product 12, penetrate the injection-molded product 12, and are pluggably connected to the slider 2. The end of the copper component assembly 4 away from the injection-molded product 12 is positioned within the injection cavity 11 by an insert assembly 5. One end of the copper component assembly 4 is disposed within the insert assembly 5, and the other end is disposed within the slider 2. The injection-molded product 12 is disposed between the insert assembly 5 and the slider 2. The design of the insert assembly 5 facilitates ejection of the injection-molded product 12.

[0027] like Figure 4 As shown, the copper component assembly 4 is divided into a first copper component group 42 and a second copper component group 43 which are arranged one above the other, and the first copper component group 42 is located below the second copper component group 43 .

[0028] One end of the slider 2 has a slider extension portion 21 extending into the injection molded product 12 and located between the first copper component group 42 and the second copper component group 43 .

[0029] Specifically, the first copper member group 42 includes a plurality of first copper member bodies 44 arranged adjacent to each other in a horizontal direction, and the second copper member group 43 includes a plurality of second copper member bodies 45 arranged adjacent to each other in a horizontal direction. The same ends of the first copper member bodies 44 and the second copper member bodies 45 corresponding to each other both penetrate the injection molded product part 12 and are plugged into the slider 2, and the other ends of the first copper member bodies 44 and the second copper member bodies 45 both have a downwardly curved bend 46.

[0030] Combine Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, the insert assembly 5 includes an insert groove 51 disposed within the injection cavity 11. A first insert 52 is inserted into the insert groove 51. A first insert 52 has an insert notch 53 on one side of its upper end. A second insert 54 is disposed within the insert notch 53. A third insert 55 is disposed above the first insert 52 and above the second insert 54. The bent portion 46 of the first copper body 44 is positioned between the first insert 52 and the second insert 54, while the bent portion 46 of the second copper body 45 is positioned between the second insert 54 and the third insert 55. The first insert 52 and the second insert 54 enclose the bent portion 46 of the first copper body 44, while the second insert 54 and the third insert 55 enclose the bent portion 46 of the second copper body 45, thereby resolving the problem of difficulty in ejecting the mold.

[0031] The first insert 52 is in an inverted cone shape, with the diameter of the upper end of the first insert 52 being larger than the diameter of the lower end. The bent portion 46 of the first copper body 44 is downwardly inserted into the first insert 52. A stopper 56 is provided radially within the first insert 52 to abut against the bent portion 46 of the first copper body 44. The stopper 56 is used to control the installation position of the bent portion 46 of the first copper body 44 to prevent incorrect installation.

[0032] Specifically, a first arcuate protrusion 6 is provided within the insert notch 53, and a plurality of first arcuate grooves 61 are provided within the first arcuate protrusion 6. The lower end of the second insert 54 has a first arcuate recess 62 that matches the first arcuate protrusion 6. The bent portion 46 of the first copper body 44 is engaged within the first arcuate groove 61 and clamped between the first arcuate protrusion 6 and the first arcuate recess 62. The bent portion 46 of the first copper body 44 is disposed within the first arcuate groove 61 and is then secured by the first arcuate recess 62 of the second insert 54, thereby preventing the first copper body 44 from detaching.

[0033] Furthermore, a step 63 is formed between the upper end of the first insert 52 and the insert notch 53. A plurality of vertical grooves 64 are sequentially formed on one side of the step 63. One end of the bent portion 46 of the second copper body 45 is snapped into the vertical groove 64. The upper end of the second insert 54 has a second arcuate protrusion 65 that mates with the bent portion 46 of the second copper body 45. The lower end of the third insert 55 has a second arcuate recess 66. Within the second arcuate recess 66 are a plurality of second arcuate grooves 67 for the bent portion 46 of the second copper body 45 to engage. The second arcuate recess 66 and the second arcuate protrusion 65 abut against each other, thereby clamping the bent portion 46 of the second copper body 45. The bent portion 46 of the second copper body 45 is seated in the vertical groove 64 and secured by the second arcuate protrusion 65 of the second insert 54 and the second arcuate recess 66 of the third insert 55, thereby preventing the second copper body 45 from detaching.

[0034] Furthermore, the upper end surface of the first insert 52 has a vertically arranged plug post 68, and the lower end of the third insert 55 has a socket 69 corresponding to the plug post 68. The plug post 68 and the socket 69 are plugged into each other, thereby positioning the second insert 54 between the first insert 52 and the third insert 55. The third insert 55 is connected to the plug post 68 of the first insert 52 through the socket 69, ensuring the secure connection between the first insert 52, the second insert 54, and the third insert 55.

[0035] like Figure 1 As shown, the slider driving mechanism 3 includes a slider connecting block 31 arranged at one end of the mold body 1, and a driving cylinder 32 is provided at the end of the slider connecting block 31 away from the mold body 1. The connecting shaft 33 of the driving cylinder 32 is fixedly connected to one end of the slider connecting block 31, and the end of the slider connecting block 31 away from the connecting shaft 33 is fixedly connected to the slider 2.

[0036] The principle of this embodiment is:

[0037] Place the bent portion 46 of the first copper body 44 into the first arc-shaped groove 61 of the first insert 52, install the second insert 54, then place the bent portion 46 of the second copper body 45 into the vertical groove 64 of the first insert 52, and then install the third insert 55. Then insert the whole into the slider 2, and install the whole into the injection cavity 11 of the mold body 1. When opening the film, the slider 2 slides out through the slider driving mechanism 3, and the insert assembly 5 is ejected together with the injection molded product 12. Finally, take out the insert assembly 5 from the injection molded product 12. The operation is simple, safe, reliable and stable.

[0038] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.

[0039] Although this article uses more terms such as mold body 1, injection cavity 11, injection molded product 12, slider 2, slider extension 21, slider drive mechanism 3, slider connecting block 31, drive cylinder 32, connecting shaft 33, copper component assembly 4, copper body 41, first copper component group 42, second copper component group 43, first copper body 44, second copper body 45, bending portion 46, insert assembly 5, insert groove 51, first insert 52, insert notch 53, second insert 54, third insert 55, limit block 56, first arc-shaped protrusion 6, first arc-shaped groove 61, first arc-shaped recess 62, step 63, vertical groove 64, second arc-shaped protrusion 65, second arc-shaped recess 66, second arc-shaped groove 67, plug-in column 68, and socket 69, the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.

Claims

1. An insert-in-mold injection molding structure, comprising a mold body (1) with an injection cavity (11) for placing an injection molded product (12), a slider (2) extending to one side of the injection cavity (11) and connected to one end of the injection molded product (12) being slidably provided in the mold body (1), and the slider (2) is connected to a slider driving mechanism (3) capable of driving the slider (2) to slide in a direction away from the injection cavity (11), characterized in that: A copper component assembly (4) is provided in the injection molding cavity (11). The copper component assembly (4) comprises a plurality of copper components (41) which are arranged in the injection molding product (12) by injection molding, penetrate the injection molding product (12) and are plug-connected to the slider (2). An end of the copper component assembly (4) away from the injection molding product (12) is positioned in the injection molding cavity (11) by an insert assembly (5).

2. The insert-in-mold injection molding structure according to claim 1, characterized in that: The copper component assembly (4) is divided into a first copper component group (42) and a second copper component group (43) which are arranged one above the other, and the first copper component group (42) is located below the second copper component group (43).

3. The insert-in-mold injection molding structure according to claim 2, characterized in that: One end of the slider (2) has a slider extension portion (21) extending into the injection molded product (12) and located between the first copper component group (42) and the second copper component group (43).

4. The insert-in-mold injection molding structure according to claim 2 or 3, characterized in that: The first copper member group (42) comprises a plurality of first copper member bodies (44) arranged adjacent to each other in a horizontal direction, and the second copper member group (43) comprises a plurality of second copper member bodies (45) arranged adjacent to each other in a horizontal direction. The same ends of the first copper member bodies (44) and the second copper member bodies (45) corresponding to each other both penetrate the injection molded product part (12) and are plug-connected to the slider (2), and the other ends of the first copper member bodies (44) and the second copper member bodies (45) both have a downwardly curved bending portion (46).

5. The insert-in-mold injection molding structure according to claim 4, characterized in that: The insert assembly (5) includes an insert groove (51) arranged in the injection molding cavity (11), a first insert (52) is inserted into the insert groove (51), an insert notch (53) is provided on one side of the upper end of the first insert (52), and a second insert (54) is provided in the insert notch (53), a third insert (55) is provided at the upper end of the first insert (52) and is located at the upper end of the second insert (54), and the bending portion (46) of the first copper body (44) is positioned between the first insert (52) and the second insert (54), and the bending portion (46) of the second copper body (45) is positioned between the second insert (54) and the third insert (55).

6. The insert-in-mold injection molding structure according to claim 5, characterized in that: The first insert (52) is in an inverted cone shape, and the diameter of the upper end of the first insert (52) is larger than the diameter of the lower end. The bent portion (46) of the first copper body (44) is downwardly inserted into the first insert (52), and a limit block (56) is radially movable inside the first insert (52) and abuts against the bent portion (46) of the first copper body (44).

7. The insert-in-mold injection molding structure according to claim 5, characterized in that: A first arc-shaped protrusion (6) is provided in the insert notch (53), and a plurality of first arc-shaped grooves (61) are provided in the first arc-shaped protrusion (6). The lower end of the second insert (54) has a first arc-shaped recessed portion (62) matching the first arc-shaped protrusion (6). The bent portion (46) of the first copper body (44) is clamped in the first arc-shaped groove (61) and clamped between the first arc-shaped protrusion (6) and the first arc-shaped recessed portion (62).

8. The insert-in-mold injection molding structure according to claim 7, characterized in that: A step (63) is formed between the upper end of the first insert (52) and the insert notch (53), and a plurality of vertical grooves (64) are sequentially provided on one side of the step (63). One end of the bent portion (46) of the second copper body (45) is clamped in the vertical groove (64). The upper end of the second insert (54) has a second arc-shaped protrusion (65) that matches the bent portion (46) of the second copper body (45). The lower end of the third insert (55) has a second arc-shaped recessed portion (66). The second arc-shaped recessed portion (66) is provided with a plurality of second arc-shaped grooves (67) for the bent portion (46) of the second copper body (45) to be clamped, and the second arc-shaped recessed portion (66) and the second arc-shaped protrusion (65) abut against each other to clamp the bent portion (46) of the second copper body (45).

9. The insert-in-mold injection molding structure according to claim 8, characterized in that: The upper end surface of the first insert (52) has a vertically arranged plug-in column (68), and the lower end of the third insert (55) has a socket (69) corresponding to the plug-in column (68), and the plug-in column (68) and the socket (69) are plugged into each other to position the second insert (54) between the first insert (52) and the third insert (55).

10. The insert-in-mold injection molding structure according to claim 1, characterized in that: The slider driving mechanism (3) includes a slider connecting block (31) arranged at one end of the mold body (1); a driving oil cylinder (32) is provided at the end of the slider connecting block (31) away from the mold body (1); a connecting shaft (33) of the driving oil cylinder (32) is fixedly connected to one end of the slider connecting block (31); and an end of the slider connecting block (31) away from the connecting shaft (33) is fixedly connected to the slider (2).