Ceiling lamp switch four-key shell mold
The independent movable mold and mold core structure solves the problem of high maintenance costs when the mold is worn or aged, realizes rapid mold replacement and continuous production, and ensures production efficiency and product quality.
Patent Information
- Application Number
- CN202422445662.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing ceiling light switch housing injection mold needs to be replaced as a whole when the mold cavity is worn or aged, which has high maintenance costs and affects production efficiency and product quality.
It adopts multiple independent groups of movable molds and mold core structures, and controls each group of movable molds to run in sequence and in an orderly manner through cylinders to achieve continuous production. It also allows for the individual replacement of worn or aged movable molds to reduce maintenance costs.
It enables quick replacement of molds when they are worn or aged, reduces maintenance costs, and maintains the continuity of injection molding production and stable product quality.
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Figure CN223339900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of switch shell production, in particular to a four-button shell mold for a ceiling light switch. Background Art
[0002] As a lighting appliance, ceiling lights are mainly used to provide lighting functions. They can be used in various environments such as homes and commercial places. For example, ceiling lights are installed close to the roof and use fluorescent lamps or LED patches as light sources to provide a wide range of lighting effects. They are widely used. For multi-color adjustable ceiling lights, a multi-key switch structure is generally used for control. The shell structure of the multi-key switch is usually injection molded using an injection molding machine in conjunction with an injection mold.
[0003] The existing injection mold for ceiling light switch shells has the following disadvantages when used: the existing injection mold for light control switch shells usually uses a large mold with multiple sets of mold cavities built in, and multiple switch shells can be produced simultaneously after a single stroke. Although it has the characteristics of high efficiency, when a group of mold cavities inside the mold are worn or aged, affecting the product molding quality, the mold can usually only be replaced as a whole, which has a high maintenance cost. For this reason, we propose a four-button shell mold for ceiling light switches. Utility Model Content
[0004] The main purpose of the utility model is to provide a four-button housing mold for a ceiling light switch. By improving the mold structure, it can not only ensure the injection molding production efficiency, but also reduce the maintenance and replacement costs of the mold, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] The four-button shell mold of the ceiling light switch includes a fixed mold and an injection molding mechanism. The injection molding mechanism is provided on one side of the fixed mold surface, and the injection molding mechanism includes a mounting seat, a corrugated rubber sleeve, a movable mold, an injection molding tube, a piston tube and a feed pipe. A mounting seat is provided on one side of the fixed mold surface, and a movable mold corresponding to the position of the fixed mold is installed on the surface of the mounting seat, and a corrugated rubber sleeve is provided between the movable mold and the mounting seat. An injection molding tube is installed inside the movable mold, and a piston tube located inside the corrugated rubber sleeve is provided at the end of the injection molding tube. A feed pipe connected to an external feed component is installed on one side of the mounting seat surface, and the end of the feed pipe is inserted into the piston tube.
[0007] Furthermore, it also includes an adjustment mechanism, an adjustment mechanism is provided at the bottom of the mounting seat, the adjustment mechanism includes a bracket, a cylinder and a fixed frame, the fixed mold and the bottom of the mounting seat are both provided with brackets, a cylinder is installed on the surface of the bracket at the bottom of the mounting seat, the bottom of the movable mold is provided with a fixed frame, and the cylinder power output end is connected to the end of the fixed frame; each group of movable molds is provided with a fixed frame at the bottom, and a cylinder structure is provided on the surface of the bracket, the power end of the cylinder is connected to the end of each group of fixed frames, and each group of cylinders is independently controlled. During the injection molding production process, each group of cylinders is controlled by a preset program to operate in sequence and in an orderly manner. When the cylinder is running, the movable mold is driven to move through the fixed frame to realize the opening and closing control of each group of molds, thereby realizing continuous production.
[0008] Furthermore, a mold cavity is opened inside the fixed mold, and a mold core is provided at the end of the movable mold, which corresponds to the position of the mold cavity and is inserted into the mold cavity; when the mold is closed, the mold core on the movable mold side is inserted into the mold cavity of the fixed mold, and after the mold is closed, injection molding is performed to obtain a qualified light-controlled switch housing.
[0009] Furthermore, a melt valve is installed inside the feed pipe on one side of the mounting seat, and the top of the melt valve extends to the top of the mounting seat; the melt valve can be used to control the opening and closing of the injection molding pipe supply inside each group of movable molds.
[0010] Furthermore, the brackets are provided with mounting holes for conveniently screwing in fasteners; the mounting hole structure facilitates the use of fasteners to fix the brackets to the surface of the mounting body.
[0011] Compared with the prior art, the present invention has the following beneficial effects: multiple groups of mold cavity structures are arranged inside the fixed mold, and a movable mold structure corresponding to the mold cavity is arranged on the surface of the mounting seat. The movable mold structure adopts multiple groups of independent structures installed side by side. The cylinder controls each group of movable molds to operate in sequence and in an orderly manner. When the movable mold moves, the corrugated rubber sleeve is continuously compressed and expanded, and the piston tube moves along the outer periphery of the feed tube, which can not only provide stable feeding, but also does not affect the mold opening and closing process. When the injection molding is carried out, the cylinder controls the movement of the movable mold to close the mold with the fixed mold at the corresponding position. After closing the mold, the melt valve is opened, and the feed tube feeds material to the inside of the injection tube through the piston tube for injection molding. The feed is stopped after the injection molding is completed. The material is discharged and the mold is opened. The multiple groups of movable molds located on the surface of the mounting seat operate in sequence to realize continuous injection molding production. At the same time, due to the use of independent movable molds and mold core structures, the problematic movable molds can be replaced separately when wear and aging occur, reducing the maintenance cost of the mold; a fixed bracket is provided at the bottom of each group of movable molds, and a cylinder structure is provided on the surface of the bracket. The power end of the cylinder is connected to the end of each group of fixed brackets. Each group of cylinders is independently controlled. During the injection molding production process, the preset program controls each group of cylinders to operate in sequence and in an orderly manner. When the cylinder is running, the fixed bracket drives the movement of the movable mold to realize the opening and closing control of each group of molds, thereby realizing continuous production. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of the four-button housing mold of the ceiling light switch of the utility model.
[0013] Figure 2 This is a schematic diagram of the connection structure between the movable mold and the mounting seat of the four-button housing mold of the ceiling light switch of the utility model.
[0014] Figure 3 This is a schematic diagram of the fixed mold surface structure of the four-button housing mold of the ceiling light switch of the utility model.
[0015] In the figure: 1. Fixed mold; 2. Injection molding mechanism; 201. Mold cavity; 202. Mounting seat; 203. Corrugated rubber sleeve; 204. Moving mold; 205. Mold core; 206. Injection tube; 207. Piston tube; 208. Feeding tube; 209. Melt valve; 3. Adjustment mechanism; 301. Bracket; 302. Mounting hole; 303. Cylinder; 304. Fixing bracket. DETAILED DESCRIPTION
[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0017] like Figure 1-3 As shown, the four-button shell mold of the ceiling light switch includes a fixed mold 1 and an injection molding mechanism 2. The injection molding mechanism 2 is provided on one side of the surface of the fixed mold 1, and the injection molding mechanism 2 includes a mounting seat 202, a corrugated rubber sleeve 203, a movable mold 204, an injection molding tube 206, a piston tube 207 and a feeding tube 208. A mounting seat 202 is provided on one side of the surface of the fixed mold 1, and a movable mold 204 corresponding to the position of the fixed mold 1 is installed on the surface of the mounting seat 202, and a corrugated rubber sleeve 203 is provided between the movable mold 204 and the mounting seat 202. An injection molding tube 206 is installed inside the movable mold 204, and a piston tube 207 located inside the corrugated rubber sleeve 203 is provided at the end of the injection molding tube 206. A feeding tube 208 connected to an external feeding component is installed on one side of the surface of the mounting seat 202, and the end of the feeding tube 208 is inserted into the piston tube 207.
[0018] Among them, it also includes an adjustment mechanism 3. The bottom of the mounting seat 202 is provided with an adjustment mechanism 3. The adjustment mechanism 3 includes a bracket 301, a cylinder 303 and a fixed frame 304. The bottom of the fixed mold 1 and the mounting seat 202 are both provided with a bracket 301. The cylinder 303 is installed on the surface of the bracket 301 at the bottom of the mounting seat 202. The bottom of the movable mold 204 is provided with a fixed frame 304, and the power output end of the cylinder 303 is connected to the end of the fixed frame 304; the bottom of each group of movable molds 204 is provided with a fixed frame 304, and a cylinder 303 structure is provided on the surface of the bracket 301. The power end of the cylinder 303 is connected to the end of each group of fixed frames 304. Each group of cylinders 303 is independently controlled. During the injection molding production process, each group of cylinders 303 is controlled to operate in sequence and in an orderly manner through a preset program. When the cylinder 303 is running, it drives the movement of the movable mold 204 through the fixed frame 304 to realize the opening and closing control of each group of molds, thereby realizing continuous production.
[0019] Among them, a mold cavity 201 is opened inside the fixed mold 1, and a mold core 205 is provided at the end of the movable mold 204, which corresponds to the position of the mold cavity 201 and is inserted into the mold cavity 201. A melt valve 209 is installed on one side of the mounting seat 202 inside the feed pipe 208, and the top of the melt valve 209 extends to the top of the mounting seat 202; when the mold is closed, the mold core 205 on the movable mold 204 side is inserted into the mold cavity 201 of the fixed mold 1, and after the mold is closed, injection molding is performed to obtain a qualified light-controlled switch shell. The melt valve 209 can be used to control the opening and closing of the injection molding tube 206 inside each group of movable molds 204.
[0020] The brackets 301 are provided with mounting holes 302 for conveniently screwing in fasteners. The mounting holes 302 facilitate fasteners to be used to fix the brackets 301 on the surface of the mounting body.
[0021] It should be noted that the present invention is a four-button housing mold for a ceiling light switch. When working, a plurality of groups of mold cavities 201 structures are provided inside the fixed mold 1, and a movable mold 204 structure corresponding to the mold cavity 201 is provided on the surface of the mounting seat 202. The movable mold 204 structure adopts a plurality of independent structures installed side by side. The cylinder 303 controls each group of movable molds 204 to run in sequence. When the movable mold 204 moves, the corrugated rubber sleeve 203 is continuously compressed and expanded. At the same time, the piston tube 207 moves along the periphery of the feed pipe 208, which can not only provide stable feeding, but also does not affect the mold opening and closing process. When performing injection molding production, the cylinder 303 controls the movement of the movable mold 204 to close the mold with the fixed mold 1 at the corresponding position. After closing the mold, the melt valve 209 is opened, and the feed pipe 208 feeds material to the inside of the injection tube 206 through the piston tube 207 for injection molding. After the injection molding is completed After the completion, the feeding is stopped and the mold is opened to discharge the material. The multiple groups of movable molds 204 located on the surface of the mounting seat 202 operate in sequence to realize continuous injection molding production. At the same time, due to the use of independent movable molds 204 and mold core 205 structures, when wear and aging occur, the problematic movable mold 204 can be replaced separately, reducing the maintenance cost of the mold; a fixed frame 304 is provided at the bottom of each group of movable molds 204, and a cylinder 303 structure is provided on the surface of the bracket 301. The power end of the cylinder 303 is connected to the end of each group of fixed frames 304. Each group of cylinders 303 is independently controlled. During the injection molding production process, each group of cylinders 303 is controlled by a preset program to operate in sequence and in an orderly manner. When the cylinder 303 is running, it drives the movement of the movable mold 204 through the fixed frame 304 to realize the opening and closing control of each group of molds, thereby realizing continuous production.
[0022] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A four-button housing mold for a ceiling light switch, comprising a fixed mold (1), characterized in that: The invention also includes an injection molding mechanism (2), wherein the injection molding mechanism (2) is provided on one side of the surface of the fixed mold (1), and the injection molding mechanism (2) includes a mounting seat (202), a corrugated rubber sleeve (203), a movable mold (204), an injection molding tube (206), a piston tube (207) and a feeding tube (208), and the mounting seat (202) is provided on one side of the surface of the fixed mold (1), and the movable mold (204) corresponding to the position of the fixed mold (1) is installed on the surface of the mounting seat (202). ) and a corrugated rubber sleeve (203) is provided between the movable mold (204) and the mounting seat (202); an injection tube (206) is installed inside the movable mold (204), and a piston tube (207) located inside the corrugated rubber sleeve (203) is provided at the end of the injection tube (206); a feed tube (208) connected to an external feed assembly is installed on one side of the surface of the mounting seat (202), and the end of the feed tube (208) is inserted into the interior of the piston tube (207).
2. The four-button housing mold for the ceiling light switch according to claim 1, characterized in that: The invention also includes an adjusting mechanism (3), wherein the bottom of the mounting seat (202) is provided with the adjusting mechanism (3), and the adjusting mechanism (3) includes a bracket (301), a cylinder (303) and a fixing frame (304). The bottoms of the fixed mold (1) and the mounting seat (202) are both provided with brackets (301), the surface of the bracket (301) at the bottom of the mounting seat (202) is installed with a cylinder (303), and the bottom of the movable mold (204) is both installed with a fixing frame (304), and the power output end of the cylinder (303) is connected to the end of the fixing frame (304).
3. The four-button housing mold for the ceiling light switch according to claim 1, characterized in that: A mold cavity (201) is provided inside the fixed mold (1), and a mold core (205) corresponding to the position of the mold cavity (201) and inserted into the mold cavity (201) is provided at the end of the movable mold (204).
4. The four-button housing mold for the ceiling light switch according to claim 1, characterized in that: A melt valve (209) is installed on one side of the interior of the feed pipe (208) located inside the mounting seat (202), and the top of the melt valve (209) extends to the top of the mounting seat (202).
5. The four-button housing mold for the ceiling light switch according to claim 2, characterized in that: The brackets (301) are provided with mounting holes (302) inside for conveniently screwing in fasteners.