Butt clamping jig and UV ink printer
By designing a clamping fixture with multiple clamps and a rotary drive mechanism, the problem of low efficiency in inkjet printing of battery cells in the existing technology is solved, the simultaneous positioning and rotation of multiple cells are achieved, and the printing efficiency and positioning accuracy are improved.
Patent Information
- Application Number
- CN202422859565.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-22
AI Technical Summary
In existing battery cell inkjet printing technology, the positioning tooling structure can only clamp one battery cell at a time, resulting in low printing efficiency.
A clamping fixture is designed, including a first base and a second base arranged at intervals in the X direction, a drive box driven by a first linear module and a second linear module respectively, the chucks are arranged in the X and Y directions, and a rotation drive mechanism is provided on the second chuck to achieve simultaneous positioning and rotation of multiple battery cells.
It realizes the simultaneous positioning and rotation of multiple battery cells, improves printing efficiency, adapts to the clamping of battery cells of different sizes, and ensures positioning accuracy and printing quality.
Smart Images

Figure CN223340310U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to a clamping fixture and a UV ink printer. Background Art
[0002] Inkjet printing technology for battery cell insulation layers is an emerging battery manufacturing process. It inkjet prints polymer materials, nanomaterials, etc. onto battery cells to form a coating with excellent insulating properties. This coating forms a protective film on the surface of the battery cell, which can prevent the battery cell from internal short circuits, heat generation and other problems during charging and discharging.
[0003] During printing, the battery cells need to be positioned. The existing positioning fixture structure can only clamp one battery cell at a time, resulting in low printing efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a clamping fixture and a UV ink printer that can clamp multiple battery cells at one time, thereby improving efficiency.
[0005] The technical solution of the utility model is: a clamping fixture, including a first base and a second base arranged at intervals in the X direction, a first drive box is installed on the first base through a first linear module, and a second drive box is installed on the second base through a second linear module, the first linear module is used to drive the first drive box for positive and negative displacement in the X direction, and the second linear module is used to drive the second drive box for positive and negative displacement in the X direction; the first drive box is provided with a plurality of first chucks arranged in the Y direction, and the second drive box is provided with a plurality of second chucks corresponding to the first chucks one by one, and the axes of the first chucks and the second chucks coincide.
[0006] Preferably, the second driving box is provided with a rotation driving mechanism for driving the second chuck to rotate, and the first driving box is provided with a plurality of encoders corresponding one-to-one to the first chuck.
[0007] Preferably, the rotary drive mechanism includes a rotary motor, a synchronous belt and a synchronous wheel, each of the second chucks is provided with a synchronous wheel, the rotary motor is mounted on the second drive box, a synchronous wheel is mounted on the motor shaft of the rotary motor, and the synchronous belt connects multiple synchronous wheels.
[0008] Preferably, there are multiple rotating motors and synchronous belts, and one synchronous belt is connected to the synchronous wheels on at least two second chucks and one synchronous wheel on the rotating motor.
[0009] Preferably, the first chuck is mounted on the first drive box via a bearing, and the second chuck is mounted on the second drive box via a bearing.
[0010] Preferably, the first driving box is provided with a guide mechanism that can be extended and retracted in the X direction, the guide mechanism is arranged in a one-to-one correspondence with the first clamping head, and the guide mechanism is provided with a clamping cavity.
[0011] Preferably, the guide mechanism includes a guide cylinder installed on the first drive box, a guide plate connected to the power output end of the guide cylinder, and the clamping cavity is provided on the guide plate.
[0012] Preferably, the clamping cavity is a semicircular fork-shaped structure.
[0013] The utility model also provides a UV ink printer, comprising a print head assembly and the above-mentioned clamping fixture, wherein the clamping fixture is placed within the working range of the print head assembly.
[0014] Preferably, a pre-fixing lamp is provided above the clamping fixture.
[0015] Compared with the related art, the beneficial effects of the present invention are:
[0016] 1. The utility model is provided with two drive boxes respectively, which is conducive to arranging multiple clamps on each drive box, so that the clamping fixture can clamp and position multiple battery cells at one time, and multiple battery cells can be printed at the same time, which greatly improves production efficiency;
[0017] Second, the utility model is provided with a rotation drive mechanism on the second chuck. The two chucks can not only hold the battery cell but also rotate the battery cell, thus achieving full printing on the cylindrical surface of the battery cell.
[0018] 3. The first drive box and the second drive box are driven by their respective linear modules to drive the displacement, on the one hand, output the clamping force, and on the other hand, adapt to the clamping of battery cells of different sizes;
[0019] Fourth, a guide mechanism is set on the first drive box to pre-position the battery cell. After the chuck clamps the battery cell, it withdraws from the guide mechanism to improve the positioning accuracy of the battery cell, ensure coaxiality, and prevent interference with the cylindrical surface of the battery cell during printing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of the clamping fixture provided by the utility model;
[0021] Figure 2 for Figure 1 A-direction schematic diagram in FIG;
[0022] Figure 3 This is a schematic structural diagram of the UV ink printer provided by the utility model.
[0023] In the accompanying drawings: 1. First motor; 2. Encoder; 3. First drive box; 4. First chuck; 5. Guide plate; 6. Second chuck; 7. Second drive box; 8. Second motor; 9. Second linear module; 10. Rotary motor; 11. Pressure sensor; 12. Guide cylinder; 13. First base; 14. First linear module; 15. Synchronous belt; 16. Synchronous pulley; 17. Bearing; 18. Second base; 19. Rotary drive mechanism; 20. Guide mechanism; 21. Clamping chamber; 100. Print head assembly; 200. Pre-fixed lamp; 300. Clamping fixture; 400. Recycling box; 500. Battery cell. DETAILED DESCRIPTION
[0024] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that the embodiments and features of the embodiments of the present invention may be combined unless they conflict. For ease of description, the words "upper," "lower," "left," and "right" appear below merely to indicate the directions of upper, lower, left, and right in the accompanying drawings and do not limit the structure.
[0025] like Figure 1 As shown, the clamping fixture 300 provided in this embodiment includes a first base 13 and a second base 18 spaced apart in the X direction. The first base 13 and the second base 18 are both overhead frames with flush upper surfaces.
[0026] The first drive box 3 is mounted on the first base 13 via a first linear module 14. The second drive box 7 is mounted on the second base 18 via a second linear module 9. The first linear module 14 includes a purchased slide rail and a first motor 1. The second linear module 9 includes a purchased slide rail and a second motor 8. The first linear module 14 and the second linear module 9 are of the same type. The slide rails are mounted between their respective drive boxes and the base. Their respective motors drive their respective drive boxes to move back and forth in the X-direction, causing the chucks on the two drive boxes to engage or disengage.
[0027] like Figure 1 、 Figure 2 As shown, the first drive box 3 is provided with a plurality of first clamps 4 arranged in the Y direction through bearings 17. The second drive box 7 is provided with a plurality of second clamps 6 corresponding to the first clamps 4 through bearings 17. The axes of the first clamps 4 and the second clamps 6 coincide with each other. The outer surface of the first clamp 4 is a flat surface for fitting with the tail of the battery. The outer surface of the second clamp 6 is provided with a groove for fitting with the head of the battery (such as Figure 2 The first chuck 4 and the second chuck 6 are arranged on their respective drive boxes toward a side close to each other.
[0028] Multiple encoders 2 are installed on the side of the first drive box 3 away from the first chucks 4. These encoders 2 correspond one-to-one with the first chucks 4. A rotation drive mechanism 19 is installed on the second drive box 7 to rotate the second chucks 6. This rotation drive mechanism 19 rotates the second chucks 6, and the first chucks 4 follow suit. Each second chuck 6 is equipped with a pressure sensor 11, which senses whether the battery cell is clamped securely.
[0029] The rotary drive mechanism 19 includes a rotary motor 10, a synchronous belt 15, and a synchronous pulley 16. Each second chuck 6 is provided with a synchronous pulley 16. The rotary motor 10 is mounted on the second drive box 7. The synchronous pulley 16 is mounted on the motor shaft of the rotary motor 10. The synchronous belt 15 connects the multiple synchronous pulleys 16. In this embodiment, there are two rotary motors 10, four first chucks 4 and second chucks 6, and two synchronous belts 15. One synchronous belt 15 is connected to the synchronous pulleys 16 on the two second chucks 6 and one synchronous pulley 16 on the rotary motor 10.
[0030] The first drive box 3 is equipped with a guide mechanism 20 that can extend and retract in the X direction. Each guide mechanism 20 corresponds to the first chuck 4. The guide mechanism 20 comprises a guide cylinder 12 mounted on the first drive box 3 and a guide plate 5 connected to the power output end of the guide cylinder 12. The guide cylinder 12 is located below the first chuck 4. The guide plate 5 is Y-shaped, with a semicircular clamping cavity 21 formed at its upper end.
[0031] like Figure 3 As shown, the present invention also provides a UV ink printer, comprising a print head assembly 100, a pre-curing lamp 200, a recycling bin 400, and the aforementioned clamping jig 300. The clamping jig 300 is positioned within the working range of the print head assembly 100. One end of the clamping jig 300 serves as a loading port, and the other end is provided with the recycling bin 400. The pre-curing lamp 200 is positioned above the clamping jig 300.
[0032] During operation, a crane or robotic arm synchronously transports four battery cells 500 to the clamping fixture 300. The first linear module 14 is activated to align the first chuck 4 with the tail of the battery cell 500. The guide cylinder 12 of the guide mechanism 20 is then activated to extend and withdraw the guide plate 5 (with a 5mm extension stroke), supporting the battery cell 500 via the clamping cavity 21 on the guide plate 5. The second linear module 9 is then activated to align the second chuck 6 with the head of the battery cell 500. At this point, the first and second chucks 4 and 6 jointly clamp the battery cell 500. When the pressure sensed by the pressure sensor 11 reaches a preset value, the guide cylinder 12 is activated to retract, completing the centering of the battery cell 500. The guide plate 5 ensures the required coaxiality of the battery cell 500. The printhead assembly 100 is activated to spray UV insulating coating onto the surface of the battery cell 500. The printhead assembly 100 uses a linear motor to drive the printhead, while the rotary drive mechanism 19 is activated to rotate the battery cell 500. After the UV insulating coating is sprayed twice, it is pre-cured once more by the pre-curing lamp 200. Finally, the entire spraying process is completed. The battery cell 500 is then moved to the next process via a conveyor line.
[0033] In order to prevent the guide plate 5 from scratching the surface of the battery cell 500 during the sliding process, a layer of plastic or rubber is applied to the inner surface of the clamping cavity 21 formed by the guide plate 5 .
[0034] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A clamping fixture, characterized in that: The invention comprises a first base (13) and a second base (18) spaced apart in the X direction, wherein a first drive box (3) is mounted on the first base (13) via a first linear module (14), and a second drive box (7) is mounted on the second base (18) via a second linear module (9), the first linear module (14) is used to drive the first drive box (3) to move positively or negatively in the X direction, and the second linear module (9) is used to drive the second drive box (7) to move positively or negatively in the X direction; the first drive box (3) is provided with a plurality of first chucks (4) arranged in the Y direction, and the second drive box (7) is provided with a plurality of second chucks (6) corresponding to the first chucks (4) one by one, and the axes of the first chucks (4) and the second chucks (6) coincide with each other.
2. The clamping fixture according to claim 1, characterized in that: The second drive box (7) is provided with a rotation drive mechanism (19) for driving the second chuck (6) to rotate, and the first drive box (3) is provided with a plurality of encoders (2) corresponding one-to-one to the first chuck (4).
3. The clamping fixture according to claim 2, characterized in that: The rotary drive mechanism (19) comprises a rotary motor (10), a synchronous belt (15) and a synchronous wheel (16), wherein each of the second chucks (6) is provided with a synchronous wheel (16), the rotary motor (10) is mounted on the second drive box (7), a synchronous wheel (16) is mounted on the motor shaft of the rotary motor (10), and the synchronous belt (15) connects a plurality of the synchronous wheels (16).
4. The clamping fixture according to claim 3, characterized in that: There are multiple rotating motors (10) and synchronous belts (15), and one synchronous belt (15) is connected to the synchronous wheels (16) on at least two second clamps (6) and the synchronous wheel (16) on one rotating motor (10).
5. The clamping fixture according to claim 2, characterized in that: The first chuck (4) is mounted on the first drive box (3) via a bearing (17), and the second chuck (6) is mounted on the second drive box (7) via a bearing (17).
6. The clamping fixture according to claim 1, characterized in that: The first drive box (3) is provided with a guide mechanism (20) that can be extended and retracted in the X direction. The guide mechanism (20) is arranged in a one-to-one correspondence with the first clamping head (4). The guide mechanism (20) is provided with a clamping cavity (21).
7. The clamping fixture according to claim 6, characterized in that: The guide mechanism (20) comprises a guide cylinder (12) mounted on the first drive box (3), a guide plate (5) connected to the power output end of the guide cylinder (12), and the clamping cavity (21) is provided on the guide plate (5).
8. The clamping fixture according to claim 6 or 7, characterized in that: The clamping cavity (21) is a semicircular fork-shaped structure.
9. A UV ink printer, comprising a print head assembly (100), characterized in that: It also includes a clamping jig (300) as described in any one of claims 1 to 8, and the clamping jig (300) is placed within the working range of the print head assembly (100).
10. The UV ink printer according to claim 9, characterized in that: A pre-fixing lamp (200) is provided above the clamping fixture (300).