Bottled flower sauce sealing device

By designing a bottled flower jam sealing device and adopting an automated assembly line and detection system, the problem of multiple manual operations in the existing technology is solved, and a high-efficiency and low-labor-intensity sealing process is achieved.

CN223342394UActive Publication Date: 2025-09-16YUNNAN JIUXIANG FLOWERS FOOD SCI & TECH
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Patent Information

Application Number
CN202422905257.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-16
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the prior art, the flower jam sealing process requires multiple manual operations, which increases the labor intensity, especially the hot pressing, fixing and cutting steps of the aluminum film.

Method used

A sealing device for bottled flower jam was designed, which uses components such as a U-shaped seat, a belt conveyor, a hot pressing plate and a ring cutter. The hot pressing fixation and cutting of the aluminum film are achieved through an automated assembly line. Infrared sensors and pressure sensors are used to detect the sealing quality, reducing manual intervention.

Benefits of technology

The automation of the flower jam sealing process is realized, which reduces the labor intensity, improves the sealing efficiency and quality consistency, and reduces the manual inspection steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flower sauce packaging bottle sealing, and discloses a bottled flower sauce sealing device which comprises a U-shaped seat, a belt conveyor is installed in the U-shaped seat, a first L-shaped plate is fixed to the top end of the middle of the U-shaped seat, and a first electric telescopic rod is fixed to the top end of the first L-shaped plate. And the bottom telescopic end of the first electric telescopic rod is fixedly connected with a transverse plate. According to the rose sauce packaging bottle conveying device, the U-shaped base, the belt conveyor, the positioning ring plate, the first electric telescopic rod, the transverse plate, the hot pressing plate, the annular cutter, the unwinding shaft and the winding shaft are arranged, rose sauce packaging bottles are conveyed through the belt conveyor, and when the packaging bottles move to the position below the hot pressing plate, the hot pressing plate is driven to descend through the first electric telescopic rod; and meanwhile, the first electric telescopic rod can drive the annular cutter to descend to cut the aluminum film sealing the bottle opening, so that the excessive aluminum film does not need to be torn off manually, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sealing flower jam packaging bottles, in particular to a sealing device for bottled flower jam. Background Art

[0002] Rose jam is a common sauce made by marinating rose petals in sugar. The flowers must be fully developed, with thick, rich, and clean petals. After picking, spread them out in a cool, well-ventilated room, turning them frequently to prevent them from heating up and spoiling. After one or two days, the receptacles and petals will separate. Once the receptacles and calyx are removed, they can be marinated.

[0003] After the rose jam is produced, it needs to be filled into bottles and then sealed with aluminum foil. Currently, some small businesses use semi-automatic sealing machines. After a worker places the bottle on the machine, a hot press mechanism secures the aluminum foil to the bottle opening. The worker then manually removes the excess foil and checks to ensure it's securely fixed. Both steps require manual labor, increasing the workload.

[0004] Therefore, the present invention proposes a bottled flower jam sealing device to address the above shortcomings. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a bottled flower jam sealing device.

[0006] In order to achieve the above-mentioned objectives, the present invention adopts the following technical solutions: a sealing device for bottled flower jam, comprising a U-shaped seat, a belt conveyor installed inside the U-shaped seat, a first L-shaped plate fixed to the top middle portion of the U-shaped seat, a first electric telescopic rod fixed to the top end of the first L-shaped plate, and a cross plate fixed to the bottom telescopic end of the first electric telescopic rod, a hot pressing plate and a circular cutter are respectively fixed on both sides of the lower surface of the cross plate, side plates are fixed on both sides of the first L-shaped plate, a unwinding shaft and a reeling shaft are respectively rotatably connected to the two side plates, an aluminum film is jointly sleeved on the surfaces of the unwinding shaft and the reeling shaft, a second L-shaped plate is fixed to the top end of the U-shaped seat and close to the side of the reeling shaft, a second electric telescopic rod is fixed to the top end of the second L-shaped plate, a detection component is installed at the bottom telescopic end of the second electric telescopic rod, and a main controller is installed on the lower surface of the U-shaped seat.

[0007] As a further description of the above technical solution:

[0008] A plurality of positioning ring plates are fixed at equal distances on the belt surface of the belt conveyor, and the flower jam packaging bottles can be placed inside the positioning ring plates.

[0009] As a further description of the above technical solution:

[0010] An infrared sensor is installed on the bottom surface of the first L-shaped plate, and both the infrared sensor and the first electric telescopic rod are electrically connected to the main controller.

[0011] As a further description of the above technical solution:

[0012] The unwinding shaft and the rewinding shaft are both driven to rotate by a motor, and guide rollers are fixedly installed on both sides of the first L-shaped plate, and the height of the guide rollers is lower than the unwinding shaft and the rewinding shaft.

[0013] As a further description of the above technical solution:

[0014] The detection component includes a square tube fixed to the bottom of the second electric telescopic rod, a pressure rod is slidably connected to the bottom of the square tube, and a pressure plate is fixed to the bottom of the pressure rod, a pressure sensor is fixed to the top wall of the square tube, and the pressure measuring end on the lower surface of the pressure sensor and the top of the pressure rod are fixedly connected with a spring.

[0015] As a further description of the above technical solution:

[0016] An alarm is installed on the top of the second L-shaped plate, and the alarm and the pressure sensor are both electrically connected to the main controller.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, a U-shaped seat, a belt conveyor, a positioning ring plate, a first electric telescopic rod, a horizontal plate, a hot pressing plate, an annular cutter, a reel-out shaft and a reel-in shaft are provided to convey the rose jam packaging bottles through the belt conveyor. When the packaging bottle moves under the hot pressing plate, the hot pressing plate is driven down by the first electric telescopic rod to press the aluminum film on the bottle mouth. At the same time, the first electric telescopic rod drives the annular cutter to descend to cut the aluminum film sealed on the bottle mouth, thereby eliminating the need to manually tear off excess aluminum film and reducing labor intensity.

[0019] 2. In the present invention, a second electric telescopic rod, a square tube, a pressure rod, a pressure sensor, a spring and an alarm are provided. The second electric telescopic rod drives the pressure rod to descend to press down the sealed aluminum film, and then the pressure sensor is used to judge whether the sealing of the aluminum film is completed, thereby eliminating the time of manual inspection of whether the sealing and fixing of the aluminum film are completed, and further reducing the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an overall schematic diagram of the utility model;

[0021] Figure 2 It is a partial three-dimensional diagram of the utility model;

[0022] Figure 3 For the utility model Figure 1 Enlarged view of point A in the middle.

[0023] Legend:

[0024] 1. U-shaped seat; 2. Belt conveyor; 3. Positioning ring plate; 4. First L-shaped plate; 5. First electric telescopic rod; 6. Horizontal plate; 7. Hot pressing plate; 8. Annular cutter; 9. Side plate; 10. Unwinding shaft; 11. Rewinding shaft; 12. Guide roller; 13. Infrared sensor; 14. Second L-shaped plate; 15. Second electric telescopic rod; 16. Square tube; 17. Pressure rod; 18. Pressure sensor; 19. Spring; 20. Alarm. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Reference Figure 1-Figure 3 The utility model provides an embodiment of a bottled flower jam sealing device, comprising a U-shaped seat 1, a belt conveyor 2 installed inside the U-shaped seat 1, a first L-shaped plate 4 is fixed to the top of the middle part of the U-shaped seat 1, a first electric telescopic rod 5 is fixed to the top of the first L-shaped plate 4, and the bottom telescopic end of the first electric telescopic rod 5 is fixedly connected to a horizontal plate 6, and a hot pressing plate 7 and a circular cutter 8 are respectively fixed on both sides of the lower surface of the horizontal plate 6. Side plates 9 are fixed on both sides of the first L-shaped plate 4, and a unwinding shaft 10 and a reeling shaft 11 are respectively rotatably connected on the two side plates 9. Aluminum film is jointly sleeved on the surfaces of the unwinding shaft 10 and the reeling shaft 11. A second L-shaped plate 14 is fixed to the top of the U-shaped seat 1 and close to the side of the reeling shaft 11. A second electric telescopic rod 15 is fixed to the top of the second L-shaped plate 14. A detection component is installed at the bottom telescopic end of the second electric telescopic rod 15, and a main controller is installed on the lower surface of the U-shaped seat 1.

[0027] In this embodiment, the master controller adopts Siemens RDV62 controller, and the operation of each electronic control component of the device can be controlled by the master controller.

[0028] A plurality of positioning ring plates 3 are fixed at equal distances on the belt surface of the belt conveyor 2 , and the flower jam packaging bottles can be placed inside the positioning ring plates 3 .

[0029] The positioning of the packaging bottle is limited by the positioning ring plate 3, which can prevent the packaging bottle from shifting on the belt surface, so that the packaging bottle can be accurately delivered to the bottom of the hot pressing plate 7 for sealing operation.

[0030] An infrared sensor 13 is mounted on the bottom surface of the first L-shaped plate 4 , and the infrared sensor 13 and the first electric telescopic rod 5 are both electrically connected to the main controller.

[0031] In this embodiment, the belt conveyor 2 is electrically connected to the main controller, and the infrared sensor 13 model is EE-SX472. The infrared sensor 13 can detect the packaging bottles passing in front of it. When a packaging bottle is detected passing by, the main controller will control the belt conveyor 2 to stop, and then control the first electric telescopic rod 5 to drive the horizontal plate 6 to descend, and use the hot pressing plate 7 to press the aluminum film above the bottle mouth onto the bottle mouth of the packaging bottle.

[0032] The unwinding shaft 10 and the rewinding shaft 11 are both driven to rotate by a motor. Guide rollers 12 are fixedly installed on both sides of the first L-shaped plate 4, and the height of the guide rollers 12 is lower than the unwinding shaft 10 and the rewinding shaft 11.

[0033] In this embodiment, both motors are servo motors, which can respectively drive the unwinding shaft 10 and the rewinding shaft 11 to rotate, and the aluminum film sleeved on the unwinding shaft 10 and the rewinding shaft 11 will pass under the two guide rollers 12, so that the aluminum film just passes through the bottle mouth of the packaging bottle, which is conducive to the hot pressing plate 7 pressing the aluminum film on the bottle mouth.

[0034] The detection assembly includes a square tube 16 fixed to the bottom of the second electric telescopic rod 15. A pressure rod 17 is slidably connected to the bottom end of the square tube 16, and a pressure plate is fixed to the bottom end of the pressure rod 17. A pressure sensor 18 is fixed to the top wall of the square tube 16. A spring 19 is fixedly connected to the pressure measuring end on the lower surface of the pressure sensor 18 and the top of the pressure rod 17. An alarm 20 is mounted on the top of the second L-shaped plate 14. Both the alarm 20 and the pressure sensor 18 are electrically connected to the main controller.

[0035] In this embodiment, pressure sensor 18 utilizes an R105A circular pressure sensor, which can detect the reaction pressure exerted on pressure rod 17 and spring 19. When the second electric telescopic rod 15 drives the detection assembly downward, the bottom pressure plate of pressure rod 17 contacts the middle of the aluminum film on the bottle mouth, and spring 19 is compressed. If this squeezing action is maintained for a specified time and the pressure does not change, it indicates that the aluminum film is successfully sealed. If the pressure suddenly decreases within the specified time, it indicates that the aluminum film is not fully secured and cannot support pressure rod 17, resulting in the sudden decrease in pressure detected by pressure sensor 18. If the aluminum film is not fully secured, the main controller will control alarm 20 to sound, at which point the worker can remove the packaged bottle and reseal it.

[0036] Working Principle: A worker places a bottle inside the positioning ring plate 3, which is then conveyed to the infrared sensor 13 via the belt conveyor 2. When the infrared sensor 13 detects the passage of a bottle, the master controller controls the first electric telescopic rod 5 to lower the horizontal plate 6 and the hot press plate 7. The hot press plate 7 then presses the aluminum film beneath it onto the bottle mouth. Once pressed, the first electric telescopic rod 5 resets the horizontal plate 6. The corresponding motors of the unwinding and rewinding shafts 10 and 11 then rotate them a specified distance. The belt conveyor 2 also shifts the bottle, causing the unsealed bottle to move under the hot press plate 7 for further sealing. When the sealed bottle passes under the circular cutter 8 and the first electric telescopic rod 5 lowers the horizontal plate 6, the circular cutter 8 cuts the aluminum film, and the discarded film is rewound by the rewinding shaft 11. When the bottle passes under the inspection component, the inspection component verifies that the aluminum film on the bottle mouth is sealed and secured.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sealing device for bottled flower jam, characterized by: The invention comprises a U-shaped seat (1), wherein a belt conveyor (2) is installed inside the U-shaped seat (1), a first L-shaped plate (4) is fixed to the top of the middle part of the U-shaped seat (1), a first electric telescopic rod (5) is fixed to the top of the first L-shaped plate (4), and a horizontal plate (6) is fixedly connected to the bottom telescopic end of the first electric telescopic rod (5), a hot pressing plate (7) and an annular cutter (8) are respectively fixed on both sides of the lower surface of the horizontal plate (6), and side plates (9) are fixed on both sides of the first L-shaped plate (4). The side plates (9) are rotatably connected to a reel-out shaft (10) and a reel-in shaft (11), and the surfaces of the reel-out shaft (10) and the reel-in shaft (11) are jointly sleeved with an aluminum film. A second L-shaped plate (14) is fixed to the top of the U-shaped seat (1) and close to the side of the reel-in shaft (11). A second electric telescopic rod (15) is fixed to the top of the second L-shaped plate (14). A detection component is installed at the bottom telescopic end of the second electric telescopic rod (15). A main controller is installed on the lower surface of the U-shaped seat (1).

2. The sealing device for bottled flower jam according to claim 1, characterized in that: A plurality of positioning ring plates (3) are fixed at equal intervals on the belt surface of the belt conveyor (2), and the flower jam packaging bottles can be placed inside the positioning ring plates (3).

3. The sealing device for bottled flower jam according to claim 1, characterized in that: An infrared sensor (13) is installed on the bottom surface of the first L-shaped plate (4), and the infrared sensor (13) and the first electric telescopic rod (5) are both electrically connected to the main controller.

4. The sealing device for bottled flower jam according to claim 1, characterized in that: The unwinding shaft (10) and the rewinding shaft (11) are both driven to rotate by a motor, and guide rollers (12) are fixedly installed on both sides of the first L-shaped plate (4), and the height of the guide rollers (12) is lower than that of the unwinding shaft (10) and the rewinding shaft (11).

5. The sealing device for bottled flower jam according to claim 1, characterized in that: The detection assembly comprises a square tube (16) fixed to the bottom of the second electric telescopic rod (15), a pressure rod (17) is slidably connected to the bottom of the square tube (16), and a pressure plate is fixed to the bottom of the pressure rod (17), a pressure sensor (18) is fixed to the top wall of the square tube (16), and a spring (19) is fixedly connected to the pressure measuring end of the lower surface of the pressure sensor (18) and the top of the pressure rod (17).

6. The sealing device for bottled flower jam according to claim 5, characterized in that: An alarm (20) is installed on the top of the second L-shaped plate (14), and the alarm (20) and the pressure sensor (18) are both electrically connected to the main controller.