Lane

By designing a lane structure that combines a frame and a reinforcement layer, the problems of high cost of concrete ramps and damage to forklift wheels caused by steel ramps are solved, and a movable, strong, low-cost and safe forklift ramp is realized.

CN223343088UActive Publication Date: 2025-09-16BEIJING JINGDONG DONGHONG MANAGEMENT CONSULTING CO LTD
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Patent Information

Application Number
CN202422280237.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-16
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Existing concrete forklift ramps are expensive and cannot be moved, while the mesh structure on the surface of steel forklift ramps can easily damage forklift wheels. They also have low construction costs but are not safe enough.

Method used

A lane structure is designed, including a frame, a grating plate, a first reinforcement layer and a second reinforcement layer. The grating plate is embedded in the second reinforcement layer, and the second reinforcement layer is composed of a concrete surface layer. The combination of the frame and the reinforcement layer improves the structural strength, protects forklift wheels, and reduces costs.

Benefits of technology

The lane is made more portable, firm and low-cost, which protects forklift wheels, avoids deformation and damage of forklift ramps and reduces construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of warehouse logistics, and particularly relates to a lane. The lane comprises a lane body, a first reinforcing layer and a second reinforcing layer, and the lane body comprises a frame and a grating plate arranged on the frame; the first reinforcing layer is arranged on the back surface of the grating plate; the second reinforcing layer is arranged on the front face of the grating plate, and at least part of the grating plate is embedded in the second reinforcing layer. The lane can be flexibly placed at any required position, the overall structural strength can be improved by arranging the second reinforcing layer, the second reinforcing layer cannot damage wheels of the forklift, and the grating plate can serve as an anti-crack steel bar of the second reinforcing layer to ensure the durability of the second reinforcing layer; by arranging the first reinforcing layer, the thickness of the second reinforcing layer is not too large on the premise of ensuring the overall structural strength, the problem of lane deformation caused by weight increase of the second reinforcing layer is avoided, and the cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of warehousing and logistics, in particular to a lane. Background Art

[0002] Currently, warehouses are often equipped with platforms at a certain height from the ground to facilitate loading and unloading of goods. A forklift ramp is located between the platform and the ground, primarily for forklift access.

[0003] Currently, there are two types of forklift ramps: concrete forklift ramps and steel forklift ramps. Concrete forklift ramps are mainly composed of cement, sand, gravel, steel bars, etc. Their main features are a strong structure that can withstand heavy loads of vehicles and pedestrians, and the surface of the concrete ramp is flat, which can ensure smooth driving of vehicles. However, concrete forklift ramps are expensive and cannot be moved after construction is completed in a certain position.

[0004] Steel forklift ramp grating has several unique features: First, its surface mesh structure increases friction, while also improving the safety of vehicles and other objects passing through; second, steel grating is easy to install and has relatively low construction costs. However, the surface mesh structure of steel forklift ramps can easily damage forklift wheels. Utility Model Content

[0005] The purpose of the utility model is to provide a lane which has the advantages of mobility, firmness, protection of forklift wheels and low cost.

[0006] To achieve this purpose, the present invention adopts the following technical solutions:

[0007] Driveway, including:

[0008] A lane body, comprising a frame and a grille plate disposed on the frame;

[0009] a first reinforcement layer, provided on the back side of the grille plate;

[0010] The second reinforcement layer is arranged on the front side of the grid plate, and at least a portion of the grid plate is embedded in the second reinforcement layer.

[0011] As an optimal technical solution for the lane, it also includes a template, which is arranged on the back of the frame, and the template is connected to the frame by fasteners, and the first reinforcement layer is located between the grid plate and the template.

[0012] As an optimal technical solution for the lane, it also includes a frame, which is arranged around the frame, and the upper end surface of the frame is higher than the front surface of the grille plate. The second reinforcement layer is located in the space enclosed by the frame, and the second reinforcement layer is not higher than the upper end surface of the frame.

[0013] As a preferred technical solution for the lane, the first reinforcement layer includes a plurality of panels, and the plurality of panels are spliced ​​and laid on the back side of the grid plate.

[0014] As an optimal technical solution for the lane, the board member is an extruded board.

[0015] As a preferred technical solution for the lane, the second reinforcement layer is a concrete surface layer.

[0016] As the preferred technical solution for the lane, the concrete surface layer is cast by C40 slightly expanded fine stone concrete.

[0017] As an optimal technical solution for the lane, the frame includes multiple border rods and multiple inner frame rods. The multiple border rods are connected end to end to form a closed frame. The multiple inner frame rods are arranged in the closed frame and are distributed at intervals along the first direction. The grille plate is arranged in the closed frame and supported by the multiple inner frame rods.

[0018] Beneficial effects of the utility model:

[0019] The present invention provides a lane, comprising a lane body, a first reinforcement layer, and a second reinforcement layer, wherein the lane body comprises a frame and a grating plate arranged on the frame; the first reinforcement layer is arranged on the back of the grating plate; the second reinforcement layer is arranged on the front of the grating plate, and at least part of the grating plate is embedded in the second reinforcement layer. The lane provided by the present invention can be flexibly placed in any desired position. By arranging the second reinforcement layer, the overall structural strength can be improved, and the second reinforcement layer will not cause damage to the forklift wheels, and the grating plate can serve as the anti-cracking steel bar of the second reinforcement layer, ensuring the durability of the second reinforcement layer; by arranging the first reinforcement layer, the thickness of the second reinforcement layer can be ensured while ensuring the overall structural strength, thereby avoiding the problem of lane deformation caused by the increase in the weight of the second reinforcement layer and reducing costs. Therefore, the lane provided by the present invention has the advantages of mobility, firmness, protection of forklift wheels, and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a top view of the lane provided by the embodiment of the present utility model with the second reinforcement layer and part of the grille plate hidden;

[0021] Figure 2 This is a top view of a lane provided by an embodiment of the present utility model;

[0022] Figure 3 This is a bottom view of a lane provided by an embodiment of the present utility model;

[0023] Figure 4 is a side view of a lane provided by an embodiment of the present utility model;

[0024] Figure 5 It is a flow chart of a method for manufacturing a lane provided by an embodiment of the present utility model.

[0025] In the picture:

[0026] 11. Border rod; 12. Inner frame rod; 13. Guardrail; 20. Grille plate; 30. Plate; 40. Frame; 50. Formwork; 60. Fastener; 70. Second reinforcement layer; 81. First transition plate; 82. Second transition plate; 90. Support rod. DETAILED DESCRIPTION

[0027] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0028] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0029] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0030] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0031] like Figures 1 to 4As shown, an embodiment of the present invention provides a lane, comprising a lane body, a first reinforcement layer, and a second reinforcement layer 70. The lane body comprises a frame and a grating plate 20 disposed on the frame; the first reinforcement layer is disposed on the back of the grating plate 20; the second reinforcement layer 70 is disposed on the front of the grating plate 20, with at least a portion of the grating plate 20 embedded in the second reinforcement layer 70. The lane provided by the embodiment of the present invention can be flexibly placed in any desired location. The second reinforcement layer 70 improves the overall structural strength and does not damage forklift wheels. The grating plate 20 also serves as anti-cracking reinforcement for the second reinforcement layer 70, ensuring its durability. The first reinforcement layer ensures that the thickness of the second reinforcement layer 70 is not excessive while maintaining overall structural strength, thus avoiding deformation of the lane caused by the increased weight of the second reinforcement layer 70 and reducing costs. Therefore, the lane provided by the embodiment of the present invention combines the advantages of portability, durability, protection of forklift wheels, and low cost.

[0032] Specifically, the frame includes a plurality of frame bars 11 and a plurality of inner frame bars 12. The plurality of frame bars 11 are connected end to end to form a closed frame. The plurality of inner frame bars 12 are disposed within the closed frame and spaced apart along a first direction. The grille plate 20 is disposed within the closed frame and supported by the plurality of inner frame bars 12. In this embodiment, there are four frame bars 11, which are connected end to end to form a rectangular closed frame. The inner frame bars 12 are parallel to the length of the rectangular closed frame, and the plurality of inner frame bars 12 are spaced apart along the width direction (i.e., the first direction) of the rectangular closed frame. In this embodiment, the frame bars 11 and the inner frame bars 12 are both made of steel pipes with a rectangular cross-section; the grille plate 20 is a hot-dip galvanized component. Furthermore, the frame includes a guardrail 13. The upper ends of the two frame bars 11 extending along the length of the rectangular closed frame are each provided with a guardrail 13. The guardrail 13 is used to provide protection when a forklift is traveling on the lane.

[0033] Optionally, the first reinforcement layer includes a plurality of panels 30, which are placed between adjacent inner frame bars 12 and between the inner frame bars 12 and the border bars 11. Optionally, the panels 30 are extruded boards. The second reinforcement layer 70 is a concrete surface layer. The concrete surface layer is formed by pouring concrete on the front surface of the grid plate 20. In this embodiment, the concrete is C40 micro-expanded fine stone concrete.

[0034] The driveway further includes a formwork 50, which is mounted on the back of the frame and connected to the inner frame bars 12 of the frame via fasteners 60. The first reinforcement layer is located between the grating plate 20 and the formwork 50. The formwork 50 not only secures the first reinforcement layer but also supports the second reinforcement layer 70, ensuring the quality of the casting of the second reinforcement layer 70. In this embodiment, the formwork 50 is made of galvanized steel.

[0035] Furthermore, the lane also includes a frame 40, which is arranged around the frame, and the upper end surface of the frame 40 is higher than the front surface of the grille plate 20. The second reinforcement layer 70 is located in the space enclosed by the frame 40 and is no higher than the upper end surface of the frame 40. The frame 40 can limit the position of the second reinforcement layer 70, ensuring the casting quality of the second reinforcement layer 70.

[0036] Combine Figure 5 The manufacturing method of the lane is described in detail. The manufacturing method of the lane is used to manufacture the above-mentioned lane, and includes the following steps:

[0037] S1. Turn the lane body over so that the back is facing upward.

[0038] S2. Fill the back surface of the grid plate 20 with a plate member 30 to form a first reinforcement layer.

[0039] Specifically, the space between adjacent inner frame bars 12 and between the inner frame bars 12 and the border bars 11 is filled with plate members 30 to form a first reinforcement layer. In this embodiment, the filled plate members 30 are extruded plates with a thickness of 50 mm.

[0040] S3. Install a galvanized steel plate on the back of the frame to serve as a template 50.

[0041] Specifically, a galvanized steel sheet is placed within the closed frame formed by the frame bars 11 and supported on the back of the inner frame bars 12. Fasteners 60 (e.g., self-tapping screws) are used to securely connect the galvanized steel sheet to the inner frame bars 12. The galvanized steel sheet serves as the formwork 50, providing support during the subsequent concrete pouring to ensure the quality of the second reinforcement layer 70. In this embodiment, the thickness of the galvanized steel sheet is 1.5 mm, but this is not limiting.

[0042] S4. Turn the lane body over so that the front side faces upward.

[0043] After the lane body is turned over to face up, the lane body is supported by stirrups.

[0044] S5. Weld the surrounding frame 40 around the frame so that the upper end surface of the surrounding frame 40 is higher than the front surface of the grid plate 20.

[0045] In this embodiment, the frame 40 is made of flat iron. In this embodiment, the frame 40 has a height of 45 mm and a thickness of 3 mm, but is not limited thereto.

[0046] S6. Concrete is poured on the front surface of the grid plate 20 to form a second reinforcement layer 70 . The second reinforcement layer 70 is not higher than the upper end surface of the surrounding frame 40 .

[0047] In this embodiment, C40 micro-expanded fine stone concrete is used. It is understood that when pouring the second reinforcement layer 70, the C40 micro-expanded fine stone concrete will flow through the holes in the grid plate 20 to the back of the grid plate 20, effectively embedding the grid plate 20 into the second reinforcement layer 70. Therefore, the grid plate 20 can serve as the anti-cracking steel bar of the second reinforcement layer 70.

[0048] In this embodiment, the thickness of the second reinforcement layer 70 above the upper end surface of the grid plate 20 is 20 mm, the thickness of the grid plate 20 is 30 mm, and the thickness of the plate 30 is 50 mm, that is, the total thickness of the lane is 100 mm.

[0049] The lane is tilted when in use, supported at its lower end by multiple sets of support rods 90. These rods are spaced along the length of the lane and gradually increase in height as they approach the warehouse door, tilting the lane upward toward the warehouse door. The lane connects to the ground via a first transition plate 81, and to the warehouse door via a second transition plate 82.

[0050] Optionally, the lane provided in the embodiment of the present utility model can be used as a forklift ramp, but is not limited to this.

[0051] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. Lane, characterized by, include: A lane body, comprising a frame and a grille plate (20) arranged on the frame; A first reinforcement layer is provided on the back of the grid plate (20), wherein the first reinforcement layer comprises a plurality of plate members (30), and the plurality of plate members (30) are spliced ​​and laid on the back of the grid plate (20); A second reinforcement layer (70) is arranged on the front side of the grid plate (20), and at least a portion of the grid plate (20) is embedded in the second reinforcement layer (70). The second reinforcement layer (70) is a concrete surface layer.

2. The lane according to claim 1, characterized in that It also includes a template (50), which is arranged on the back of the frame. The template (50) is connected to the frame via a fastener (60), and the first reinforcement layer is located between the grid plate (20) and the template (50).

3. The lane according to claim 1, characterized in that The invention also includes a surrounding frame (40), wherein the surrounding frame (40) is arranged around the frame, and the upper end surface of the surrounding frame (40) is higher than the front surface of the grid plate (20); the second reinforcement layer (70) is located in the space surrounded by the surrounding frame (40), and the second reinforcement layer (70) is not higher than the upper end surface of the surrounding frame (40).

4. The lane according to claim 1, characterized in that The plate member (30) is an extruded plate.

5. The lane according to claim 1, characterized in that The concrete surface layer is cast by C40 slightly expanded fine stone concrete.

6. The lane according to any one of claims 1 to 3, characterized in that: The frame comprises a plurality of border rods (11) and a plurality of inner frame rods (12); the plurality of border rods (11) are connected end to end to form a closed frame; the plurality of inner frame rods (12) are arranged in the closed frame and spaced apart along a first direction; the grid plate (20) is arranged in the closed frame and supported by the plurality of inner frame rods (12).