Large-span variable-cross-section cast-in-place box girder construction device for different terrains

By introducing automatic tracks and filtration systems in the construction of cast-in-place box girders, the problem of manual spraying of clean water being unable to filter water quality in the existing technology has been solved, and the uniform spraying of clean water and the improvement of slurry collection effect have been achieved, thereby improving the convenience of construction and the efficiency of cement curing.

CN223343157UActive Publication Date: 2025-09-16SHANXI ERJIAN GRP CO LTD
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Patent Information

Application Number
CN202422622451.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-16
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the existing technology, the secondary grouting and curing of cast-in-place box girders mainly rely on manual spraying of clean water, and the water quality cannot be effectively filtered, resulting in poor grouting effect.

Method used

A construction device including an automatic track, a filtration system and a spraying system was designed. The sliding plate is driven by the automatic track, the filtration system is used to filter the clean water, and the spraying system is used to evenly spray the clean water to ensure the purity of the water quality.

Benefits of technology

It achieves uniform spraying and filtration of clean water, improves the effect of secondary slurry collection, and enhances the convenience of construction and efficiency of cement maintenance.

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Abstract

A large-span variable-cross-section cast-in-place box girder construction device for different terrains relates to the technical field of cast-in-place box girder construction equipment and comprises an automatic track, a sliding plate, a filtering system and a spraying system. The automatic rails are symmetrically installed on the upper end face of the box girder. The sliding plate is installed at the driving end of the automatic track and driven by the automatic track to move. Through the arrangement of the automatic track, the filtering system and the spraying system, clear water can be uniformly sprayed in the secondary slurry collecting process of the cast-in-place box girder, the clear water is filtered through the filtering system, and cement is prevented from being polluted or corroded by impurities in water, so that the secondary slurry collecting effect is improved, clear water can be conveniently sprayed for subsequent cement maintenance, and the maintenance efficiency is improved. And therefore, the maintenance convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cast-in-situ box girder construction equipment, in particular to a large-span, variable-section cast-in-situ box girder construction device for different terrains. Background Art

[0002] A box girder is a type of beam used in bridge construction. It consists of hollow piles with flanges on either side of the top. After concrete pouring, it undergoes secondary grouting and curing to ensure the concrete's strength and durability.

[0003] According to the published patent number CN112127278A, this design prevents workers from damaging the box girder surface during construction. However, the existing technology relies solely on manual spraying of clean water for secondary grouting and subsequent maintenance. Furthermore, due to the water quality requirements for spraying, the existing technology cannot filter the clean water, resulting in a lack of improved secondary grouting performance. Utility Model Content

[0004] The utility model provides a large-span variable-section cast-in-place box girder construction device for different terrains, which has the advantages of filtering sprayed clean water and automatic reciprocating spraying, so as to solve the problem that the existing technology can only spray clean water manually and cannot filter water quality.

[0005] The filter element is movably mounted on the filter element, and the filter element is mounted on the filter element.

[0006] Preferably, the spraying system includes an installation pipeline, a nozzle and a valve pipe. The installation pipeline is installed on the lower end surface of the sliding plate, the nozzle is connected to the installation pipeline in parallel, the valve pipe is connected to the three-way pipe, and the other end of the valve pipe is connected to the installation pipeline in parallel.

[0007] Preferably, the automatic track includes a track body, a motor, a threaded rod and a slide, the track body is installed on the upper end surface of the box beam, the motor is installed on the upper end surface of the box beam, the threaded rod is installed at the output end of the motor and extends into the track body, the front end surface of the slide is provided with a threaded hole, the threaded rod passes through the threaded hole and is threadedly connected to the threaded hole.

[0008] Preferably, a fixing plate is symmetrically installed on the outer wall of the filter barrel, the upper end surface of the fixing plate is provided with a screw hole, the upper end surface of the top cover is provided with a threaded through hole corresponding to the screw hole, a screw is threadedly connected to the threaded through hole, and the screw extends into the screw hole and is threadedly connected to the screw hole.

[0009] Preferably, a fixing block is provided on the outer wall of the top cover, and the fixing block extends into the outer wall of the storage barrel and is engaged with the storage barrel.

[0010] Preferably, a plurality of guardrails are symmetrically provided on the upper end surface of the sliding plate.

[0011] Compared with the existing technology, the utility model provides a large-span variable-section cast-in-place box girder construction device for different terrains, which has the following beneficial effects:

[0012] By setting up automatic tracks, filtering systems and spraying systems, clean water can be evenly sprayed during the secondary slurry collection process of cast-in-place box girders, and the clean water can be filtered through the filtering system to prevent impurities in the water from contaminating or corroding the cement, thereby improving the effect of the secondary slurry collection and making it convenient to spray clean water for subsequent cement maintenance, thereby improving the convenience of maintenance.

[0013] By setting up and installing pipes, nozzles and valve pipes, the function of evenly spraying clean water can be achieved, ensuring that the cement surface can fully receive the clean water.

[0014] By setting up the track body, motor, threaded rod and slide, the motor can drive the threaded rod to rotate, thereby driving the slide to move the sliding plate through the cooperation of the threaded holes on the slide, and the sliding plate can be reciprocated by rotating the motor in the positive direction, thereby increasing the spraying area. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the external structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the automatic track structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the spraying system of the utility model;

[0018] Figure 4 This is a cross-sectional view of the filtration system of the utility model;

[0019] Figure 5 It is a cross-sectional view of the top cover and the fixing plate of the utility model.

[0020] In the figure: 1. Automatic track; 11. Track body; 12. Motor; 13. Threaded rod; 14. Slide; 141. Threaded hole; 2. Sliding plate; 21. Guardrail; 3. Filter system; 31. Mounting frame; 32. Storage barrel; 321. Tee; 33. Top cover; 331. Threaded through hole; 332. Screw; 333. Fixing block; 34. Filter barrel; 341. Fixing plate; 342. Threaded hole; 35. Filter element; 351. Connecting pipe; 4. Spraying system; 41. Mounting pipeline; 42. Spray head; 43. Valve pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0022] See also Figure 1-Figure 5 The utility model discloses a large-span variable-section cast-in-situ box girder construction device for different terrains, comprising: an automatic track 1, a sliding plate 2, a filtering system 3 and a spraying system 4, wherein the automatic track 1 is symmetrically mounted on the upper end surface of the box girder; the sliding plate 2 is mounted on the driving end of the automatic track 1 and is driven to move by the automatic track 1; the filtering system 3 comprises a mounting frame 31, a storage barrel 32, a top cover 33, a filtering barrel 34 and a filter element 35, wherein the mounting frame 31 is mounted on the outer wall of the storage barrel 32 and is fixed to the upper end surface of the sliding plate 2 The top cover 33 is detachably mounted on the upper end surface of the storage barrel 32, the filter barrel 34 is detachably mounted on the lower end surface of the top cover 33, the filter element 35 is movably mounted in the filter barrel 34, and the upper end surface of the filter element 35 is provided with a connecting pipe 351, the connecting pipe 351 passes through the top cover 33 and extends out, and the bottom surface of the storage barrel 32 is provided with a three-way pipe 321 connected to the interior of the filter barrel 34; the spraying system 4 is symmetrically mounted on the lower end surface of the sliding plate 2, for evenly spraying clean water, and is connected to the three-way pipe 321.

[0023] The above design, by setting up an automatic track 1, a filtering system 3 and a spraying system 4, can evenly spray clean water during the secondary slurry collection process of the cast-in-place box girder, and filter the clean water through the filtering system 3 to prevent impurities in the water from contaminating or corroding the cement, thereby improving the effect of the secondary slurry collection, and can facilitate the spraying of clean water for subsequent cement maintenance, thereby improving the convenience of maintenance.

[0024] See also Figure 1 、 Figure 3 The spraying system 4 includes an installation pipeline 41, a nozzle 42 and a valve pipe 43. The installation pipeline 41 is installed on the lower end surface of the sliding plate 2, the nozzle 42 is connected to the installation pipeline 41 in parallel, the valve pipe 43 is connected to the three-way pipe 321, and the other end of the valve pipe 43 is connected to the installation pipeline 41 in parallel. By setting the installation pipeline 41, the nozzle 42 and the valve pipe 43, the function of uniformly spraying clean water can be achieved, ensuring that the cement surface can fully receive clean water.

[0025] See also Figure 1 、 Figure 2 The automatic track 1 includes a track body 11, a motor 12, a threaded rod 13 and a slide 14. The track body 11 is installed on the upper end surface of the box beam, the motor 12 is installed on the upper end surface of the box beam, the threaded rod 13 is installed at the output end of the motor 12 and extends into the track body 11, and the front end surface of the slide 14 is provided with a threaded hole 141, the threaded rod 13 passes through the threaded hole 141 and is threadedly connected to the threaded hole 141. By setting the track body 11, the motor 12, the threaded rod 13 and the slide 14, the threaded rod 13 can be driven to rotate by the motor 12, thereby driving the slide 14 to move the sliding plate 2 through the cooperation of the threaded hole 141 on the slide 14, and the sliding plate 2 is reciprocated by rotating the motor 12 in the positive direction, thereby increasing the spraying area. Example 2

[0026] Based on the above embodiment 1, please refer to Figure 1 、 Figure 4 、 Figure 5The outer wall of the filter barrel 34 is symmetrically mounted with a fixing plate 341, the upper end surface of the fixing plate 341 is provided with a screw hole 342, the upper end surface of the top cover 33 is provided with a threaded through hole 331 corresponding to the screw hole 342, the threaded through hole 331 is threadedly connected with a screw rod 332, the screw rod 332 extends into the screw hole 342 and is threadedly connected to the screw hole 342. By setting the fixing plate 341, the screw hole 342, the threaded through hole 331 and the screw rod 332, 2. It is easy to install or remove the filter barrel 34, thereby facilitating the replacement of the filter element 35. The outer wall of the top cover 33 is provided with a fixing block 333. The fixing block 333 extends into the outer wall of the storage barrel 32 and is engaged with the storage barrel 32. By providing the fixing block 333, the top cover 33 is easily installed. The upper end surface of the sliding plate 2 is symmetrically provided with multiple guardrails 21. By providing the guardrails 21, workers can hold the guardrails 21 when standing on the sliding plate 2, thereby improving safety.

[0027] The working principle and use process of this utility model:

[0028] During use, water required for spraying is pumped into the connecting pipe 351 by connecting a water pump. When the water enters the filter element 35 through the connecting pipe 351, it is filtered by the filter element 35 and then discharged into the storage barrel 32 through the filter barrel 34. Then, the valve of the valve pipe 43 is opened to allow the filtered water to be sprayed out through the spray head 42. At this time, the motor 12 is started to drive the threaded rod 13 to rotate, so that the threaded rod 13 drives the slide 14 to move, so that the slide plate 2 moves, thereby moving the spray head 42 to spray, thereby increasing the spraying area. By pressing the switch, the motor 12 rotates in the opposite direction, so that the spray head 42 sprays reciprocally, thereby improving the spraying effect.

[0029] When the spraying is completed, close the valve pipe 43 and turn off the motor 12. During use, the worker can stand on the sliding plate 2 for secondary stirring. After the concrete surface fully absorbs water, use the stirrer to stir the concrete for the second time until liquid appears on the concrete surface and reaches the required density and flatness. Then the worker can use the finishing tool to finish the concrete surface to ensure that the surface is flat and smooth. When maintenance is required, the above spraying process can be repeated again to spray the cement for maintenance.

Claims

1. A construction device for large-span, variable-section cast-in-place box beams in different terrains, characterized in that: include: An automatic track (1), a sliding plate (2), and a filtering system (3), wherein the automatic track (1) is symmetrically mounted on the upper end surface of the box beam; the sliding plate (2) is mounted on the driving end of the automatic track (1) and is driven to move by the automatic track (1); the filtering system (3) comprises a mounting frame (31), a storage barrel (32), a top cover (33), a filtering barrel (34), and a filter element (35); the mounting frame (31) is mounted on the outer wall of the storage barrel (32) and is fixedly connected to the upper end surface of the sliding plate (2); the top cover (33) is detachably mounted on the storage barrel ( The filter barrel (34) is detachably mounted on the lower end surface of the top cover (33), the filter element (35) is movably mounted in the filter barrel (34), the upper end surface of the filter element (35) is provided with a connecting pipe (351), the connecting pipe (351) passes through the top cover (33) and extends out, and the bottom surface of the storage barrel (32) is provided with a three-way pipe (321) connected to the interior of the filter barrel (34); the spraying system (4) is symmetrically mounted on the lower end surface of the sliding plate (2), for uniformly spraying clean water, and is connected to the three-way pipe (321).

2. The construction device for a large-span, variable-section cast-in-situ box girder in different terrains according to claim 1 is characterized by: The spraying system (4) includes an installation pipeline (41), a nozzle (42) and a valve pipe (43), wherein the installation pipeline (41) is installed on the lower end surface of the sliding plate (2), the nozzle (42) is connected in parallel to the installation pipeline (41), the valve pipe (43) is connected to the three-way pipe (321), and the other end of the valve pipe (43) is connected in parallel to the installation pipeline (41).

3. The construction device for a large-span, variable-section cast-in-situ box girder in different terrains according to claim 1 is characterized by: The automatic track (1) comprises a track body (11), a motor (12), a threaded rod (13) and a slide (14); the track body (11) is mounted on the upper end surface of a box beam; the motor (12) is mounted on the upper end surface of the box beam; the threaded rod (13) is mounted on the output end of the motor (12) and extends into the track body (11); a threaded hole (141) is provided on the front end surface of the slide (14); the threaded rod (13) passes through the threaded hole (141) and is threadedly connected to the threaded hole (141).

4. The construction device for a large-span, variable-section cast-in-situ box girder in different terrains according to claim 1 is characterized by: A fixing plate (341) is symmetrically mounted on the outer wall of the filter barrel (34), a screw hole (342) is provided on the upper end surface of the fixing plate (341), a threaded through hole (331) corresponding to the screw hole (342) is provided on the upper end surface of the top cover (33), a screw rod (332) is threadedly connected to the inner thread of the threaded through hole (331), and the screw rod (332) extends into the screw hole (342) and is threadedly connected to the screw hole (342).

5. The construction device for a large-span, variable-section cast-in-situ box girder in different terrains according to claim 4 is characterized by: A fixing block (333) is provided on the outer wall of the top cover (33), and the fixing block (333) extends into the outer wall of the storage barrel (32) and is engaged with the storage barrel (32).

6. The construction device for a large-span, variable-section cast-in-situ box girder in different terrains according to claim 1 is characterized by: The upper end surface of the sliding plate (2) is symmetrically provided with a plurality of guardrails (21).

Citation Information

Patent Citations

  • Cast-in-place box girder surface treatment construction device

    CN112127278A