High-efficiency light-weight radiator
By combining the integral extrusion and insert structure, the problems of radiator size and process complexity in the prior art are solved, and the performance improvement and material saving of the high-efficiency and lightweight radiator are achieved.
Patent Information
- Application Number
- CN202422549128.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, the size of the one-piece extruded heat sink is limited and high magnification cannot be achieved, while the production process of the insert heat sink is complex and the cost is high.
The structure combines integral extrusion and inserts. The base plate and the first rib are integrally formed, and the second rib is partially riveted to enhance heat dissipation in areas with high heat source density.
Under the same conditions, the radiator performance is improved by 15%, the heat dissipation capacity of the local area is improved, material waste is reduced, and lightweight and energy-saving are achieved.
Smart Images

Figure CN223345967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of physics, in particular to a heat dissipation device, in particular to a high-efficiency and lightweight radiator. Background Art
[0002] In the existing technology, there are two types of heat sinks: one-piece extruded heat sinks and insert heat sinks. One-piece extruded heat sinks are formed in one piece by a mold. The advantages are low cost and easy processing. The disadvantage is that the extrusion process limits the size of the heat sink. It is impossible to achieve the extrusion multiple that is too high. The multiple = (total height - substrate thickness) / (rib spacing - rib thickness). Currently, one-piece extruded products are commonly less than 20 times. Insert heat sinks are realized by using a substrate + rib plate method. All rib plates are fixed by riveting. The process is complex and the cost is high. Utility Model Content
[0003] The purpose of the present invention is to provide a high-efficiency lightweight radiator, which aims to solve the technical problems in the prior art that the one-piece extruded radiator limits the size of the radiator and cannot achieve a higher multiple, and the insert radiator has a complex process.
[0004] The utility model provides a high-efficiency lightweight radiator, including a substrate, on which a plurality of first ribs are arranged at intervals, the first ribs and the substrate being integrally formed, a hollow groove being formed between any two adjacent first ribs, a second rib being arranged in each of some or all of the hollow grooves, the second ribs being parallel to the first ribs, and the bottoms of the second ribs being fixedly connected to the substrate.
[0005] Furthermore, the first ribs are evenly distributed on the substrate.
[0006] Furthermore, the bottom of the second rib is fixed to the base plate by riveting.
[0007] Compared with the existing technology, the effect of the present invention is positive and obvious. The present invention adopts an integrated extrusion + insert structure. The base plate and the first rib are integrally formed through an extrusion process. Then, the rib is seeded at the heat source with relatively large heat flux density on the product, and the second rib is riveted. This can meet higher multiple requirements and improve the heat dissipation capacity of the local area of the radiator. Under the same conditions, the performance of the radiator can be improved by 15%. It has a wide range of adaptability and can adopt the method of local seeding to strengthen the heat dissipation capacity of the radiator in areas with high heat source density on the substrate. The product is lightweight and energy-saving, and can specifically improve the heat dissipation efficiency of the radiator. Different from conventional seeded radiators, it effectively avoids the loss of heat dissipation capacity due to excessive seeding, reduces the use of ribs, and reduces material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1This is a schematic diagram of a high-efficiency lightweight radiator of the present invention.
[0009] Figure 2 This is a schematic diagram of a substrate and a first rib in a high-efficiency lightweight radiator of the present invention.
[0010] Figure 3 Schematic diagram of the heat dissipation effect of a radiator in the prior art.
[0011] Figure 4 This is a first stereoscopic schematic diagram of a radiator in the prior art in use.
[0012] Figure 5 This is a second stereoscopic schematic diagram of the radiator in the prior art in use.
[0013] Figure 6 This is a schematic diagram of the heat dissipation effect of a high-efficiency lightweight radiator of the present invention.
[0014] Figure 7 This is a first stereoscopic schematic diagram of a high-efficiency lightweight radiator in use according to the present invention.
[0015] Figure 8 This is a second stereoscopic schematic diagram of a high-efficiency lightweight radiator of the present invention in use. DETAILED DESCRIPTION
[0016] The following is a further description of the present invention in conjunction with an embodiment. However, the present invention is not limited to the embodiment. All similar structures and similar variations of the present invention should be included in the scope of protection of the present invention. The use of directions such as up, down, front, back, left, and right in the present invention is only for the convenience of clear description and does not limit the technical solution of the present invention.
[0017] like Figures 1-8 As shown, the utility model is a high-efficiency lightweight radiator, including a substrate 1, on which a plurality of first ribs 2 are arranged at intervals, the first ribs 2 and the substrate 1 are integrally formed, and a hollow groove 3 is formed between any two adjacent first ribs 2, and a second rib 4 is respectively arranged in some or all of the hollow grooves 3, the second rib 4 is parallel to the first rib 2, and the bottom of the second rib 4 is fixedly connected to the substrate 1.
[0018] Furthermore, the first ribs 2 are evenly distributed on the substrate 1 .
[0019] Furthermore, the bottom of the second rib 4 is fixed to the base plate 1 by riveting.
[0020] Specifically, the substrate 1 , the first rib 2 , the second rib 4 , the riveting, etc. in this embodiment all adopt well-known solutions in the prior art, which are well understood by those skilled in the art and will not be described in detail here.
[0021] The working principle of this embodiment is as follows:
[0022] 1. The utility model adopts an integrated extrusion + insert structure. The base plate 1 and the first rib 2 are integrally formed by an extrusion process. Then, the plate is inserted for the heat source with relatively large heat flux density on the product, and the second rib 4 is riveted. This can meet the needs of higher multiples and improve the heat dissipation capacity of the local area of the radiator. Under the same conditions, the performance of the radiator can be improved by 15% (as shown in the following table and Figure 3-Figure 8 shown).
[0023]
[0024] 2. It has a wide range of applications and can be used to enhance the heat dissipation capacity of the radiator by adopting a local seeding method for the area with high heat source density on the substrate 1.
[0025] 3. The product is lightweight and energy-saving, and can specifically improve the heat dissipation efficiency of the radiator. Different from conventional seeded fin radiators, it effectively avoids the loss of heat dissipation capacity due to excessive seeding, reduces the use of ribs, and reduces material waste.
Claims
1. A high-efficiency and lightweight radiator, characterized by: The invention comprises a base plate (1), wherein a plurality of first ribs (2) are arranged at intervals on the base plate (1), the first ribs (2) and the base plate (1) are integrally formed, a hollow groove (3) is formed between any two adjacent first ribs (2), a second rib (4) is arranged in part or all of the hollow grooves (3), the second ribs (4) are parallel to the first ribs (2), and the bottom of the second ribs (4) is fixedly connected to the base plate (1).
2. The high-efficiency and lightweight radiator according to claim 1, characterized in that: The first ribs (2) are evenly distributed on the base plate (1).
3. The high-efficiency and lightweight radiator according to claim 1, characterized in that: The bottom of the second rib (4) is fixed to the base plate (1) by riveting.