Cutting edge abrasion testing device of blade

By designing a blade edge wear test device and using a pressure sensor to detect the pressure changes of the blade cutting the standard sample, the problems of low detection efficiency and inaccuracy in the existing technology are solved, and fast and accurate wear detection is achieved.

CN223346655UActive Publication Date: 2025-09-16GUANGDONG OCEAN UNIVERSITY +1
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Patent Information

Application Number
CN202422325785.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-09-16
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the prior art, detecting blade edge wear by manually cutting objects is inefficient and inaccurate.

Method used

A blade edge wear test device was designed, which included a base, a frame, a lifting structure, a slider, a pressure sensor, a blade clamping structure and a standard sample fixing structure. The pressure sensor was used to detect the pressure change of the blade when cutting the standard sample to determine the wear degree.

Benefits of technology

It realizes the rapid and accurate detection of blade edge wear, and improves the detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting edge abrasion testing device of a blade. The cutting edge abrasion testing device comprises a base, a rack, a lifting structure, a first sliding block, a pressure sensor, a blade clamping structure used for clamping the blade and a standard sample fixing structure used for fixing the rear end of a standard sample. The base is provided with an X-axis guide rail, the blade clamping structure is in sliding connection with the X-axis guide rail, a supporting frame is arranged above the base, the supporting frame is arranged under the blade clamping structure and used for supporting the front end of a standard sample, and the first sliding block is in sliding connection along the lifting structure; the first sliding block is connected with the blade clamping structure through the pressure sensor, and the lifting structure drives the first sliding block to slide up and down, so that the blade cuts a standard sample. The device has the advantages that the lifting structure continuously drives the blade clamping structure to move up and down, when the pressure sensor detects that the pressure reaches a preset value, the cutting edge of the blade is abraded, and the cutting edge abrasion of the blade can be conveniently and quickly detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of blade wear testing, in particular to a blade wear testing device. Background Art

[0002] Before a blade leaves the factory, it is necessary to test the blade's edge wear. When a blade cuts an object, the blade's edge will wear out. Therefore, the blade can be used to cut objects continuously. When the blade's edge is worn, cutting objects becomes more difficult. Therefore, the blade wear is tested by cutting objects. Currently, the blade is manually cut on the surface of the object, and the wear of the blade is judged by the force felt. This method is inefficient and inaccurate. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a blade wear testing device for a blade in view of the deficiencies in the prior art.

[0004] In order to solve the above technical problems, the present utility model adopts the following technical solutions.

[0005] A blade edge wear testing device comprises a base, a frame, a lifting structure, a first slider, a pressure sensor, a blade clamping structure for clamping a blade, and a standard sample fixing structure for fixing the rear end of a standard sample; the base is provided with an X-axis guide rail, the blade clamping structure is slidably connected to the X-axis guide rail, a support frame is provided above the base, the support frame is arranged directly below the blade clamping structure, the support frame is used to support the front end of the standard sample, the first slider is slidably connected along the lifting structure, the first slider is connected to the blade clamping structure via the pressure sensor, and the lifting structure drives the first slider to slide up and down, so that the blade cuts the standard sample.

[0006] A preferred solution is that the first slider is provided with a slide rail, the blade clamping structure is slidably connected to the slide rail, the top of the pressure sensor is connected to the first slider, and the bottom is connected to the top of the blade clamping structure.

[0007] A preferred solution is that the support frame includes two parallel vertical support frames, a horizontal support plate arranged between the two vertical support frames, and the horizontal support plate is provided with a through slot, and the through slot is parallel to the blade clamping structure.

[0008] A preferred solution is that a guide channel is provided above the horizontal support plate, and the front end of the standard sample moves along the guide channel to the horizontal support plate.

[0009] A preferred solution is that the blade wear testing device further includes a second slider and a Y-axis guide rail, the lifting structure is connected to the second slider, and the second slider is slidably connected to the Y-axis guide rail.

[0010] A preferred solution is that the blade clamping structure includes a fixed plate and a clamping block, the top of the clamping block is fixedly connected to the surface of the fixed plate, and a clamping groove for clamping the blade is formed between the fixed plate and the clamping block.

[0011] A preferred solution is that the standard sample fixing structure includes a sliding frame, two clips and a clamping structure; the sliding frame is slidably connected to the X-axis guide rail, the two clips are arranged parallel to the top of the sliding frame, and a fixing groove is formed between the two clips. The rear end of the standard sample is fixed in the fixing groove, and the clamping structure is used to clamp the rear end of the standard sample.

[0012] The blade edge wear testing device provided by the embodiment of the present utility model has at least the following beneficial effects: the standard sample fixing structure is used to fix the rear end of the standard sample, the standard sample fixing structure slides along the X-axis guide rail, and the front end of the standard sample extends directly under the blade. The lifting structure drives the first slider, the pressure sensor and the blade clamping structure to slide downward, and the blade cuts the standard sample. The pressure sensor can detect the pressure, and the lifting structure continuously drives the blade clamping structure to move up and down. When the pressure sensor detects that the pressure reaches a predetermined value, it indicates that the blade edge is worn. The blade edge wear can be detected conveniently and quickly, and the detection efficiency is high and the detection is accurate.

[0013] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In addition, in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 This is a three-dimensional diagram of the utility model when the base and the frame are removed;

[0016] Figure 3 It is a three-dimensional diagram of the support frame in the utility model;

[0017] Figure 4 It is a three-dimensional diagram of the fixing structure of the winning sample of the utility model. DETAILED DESCRIPTION

[0018] In order to illustrate the idea and purpose of this application, this application will be further described below with reference to the accompanying drawings and specific embodiments.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", "left", "right", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] like Figures 1 to 4 As shown, an embodiment of the present application provides a blade wear testing device for a blade, comprising a base 10, a frame 11, a lifting structure 12, a first slider 13, a pressure sensor 14, a blade clamping structure 15 for clamping a blade 33, and a standard fixing structure 16 for fixing the rear end of a standard sample 32; the base 10 is provided with an X-axis guide rail 17, the blade clamping structure 15 is slidably connected to the X-axis guide rail 17, a support frame 18 is provided above the base 10, the support frame 18 is arranged directly below the blade clamping structure 15, the support frame 18 is used to support the front end of the standard sample 32, the first slider 13 is slidably connected along the lifting structure 12, the first slider 13 is connected to the blade clamping structure 15 through the pressure sensor 14, and the lifting structure 12 drives the first slider 13 to slide up and down, so that the blade 33 cuts the standard sample 32.

[0022] The standard sample fixing structure 16 is used to fix the rear end of the standard sample 32. The standard sample fixing structure 16 slides along the X-axis guide rail 17, and the front end of the standard sample 32 extends directly below the blade 33. The lifting structure 12 drives the first slide 13, the pressure sensor 14, and the blade clamping structure 15 to slide downward. The blade 33 cuts the standard sample 32. The pressure sensor 14 can detect the pressure. The lifting structure 12 continuously drives the blade clamping structure 15 up and down. When the pressure sensor 14 detects that the pressure reaches a predetermined value, it indicates that the blade 33 is worn. This allows for convenient and rapid detection of blade wear.

[0023] The first slider 13 is provided with a slide rail 19, and the blade clamping structure 15 is slidably connected to the slide rail 19. The top of the pressure sensor 14 is connected to the first slider 13, and the bottom is connected to the top of the blade clamping structure 15. The blade clamping structure 15 can slide along the slide rail 19, and the blade clamping structure 15 slides relatively stably. The standard sample 32 continuously extends directly below the blade clamping structure 15, and the blade 33 continuously cuts the standard sample 32. The pressure sensor 14 continuously detects pressure. When the pressure sensor 14 detects that the pressure reaches a predetermined value, it indicates that the cutting edge of the blade 33 is worn.

[0024] The support frame 18 includes two parallel vertical support frames 20 and a horizontal support plate 21 disposed between the two vertical support frames 20. The horizontal support plate 21 defines a through slot 22 that is parallel to the blade clamping structure 15. A standard sample 32 continuously extends toward the underside of the blade clamping structure 15, and a blade 33 continuously cuts the standard sample 32. After the blade 33 cuts the standard sample 32, it slides into the through slot 22, preventing the blade 33 from cutting the horizontal support plate 21.

[0025] A guide channel 23 is provided above the horizontal support plate 21, and the front end of the standard sample 32 moves to the horizontal support plate 21 along the guide channel 23. The guide channel 23 plays a guiding and positioning role, preventing the standard sample 32 from slipping during the cutting process of the blade 33.

[0026] The blade wear testing device further includes a second slider 24 and a Y-axis guide rail 25. The lifting structure 12 is connected to the second slider 24, which is slidably connected to the Y-axis guide rail 25. The second slider 24 slides along the Y-axis guide rail 25 to facilitate adjustment of the position of the blade clamping structure 15 in the Y-axis direction.

[0027] The blade clamping structure 15 includes a fixed plate 26 and a clamping block 27. The top of the clamping block 27 is fixedly connected to the surface of the fixed plate 26. A clamping groove for clamping the blade 33 is formed between the fixed plate 26 and the clamping block 27. The blade 33 is clamped in the clamping groove, which facilitates the replacement of the tool.

[0028] The standard specimen retaining structure 16 comprises a sliding frame 29, two clips 30, and a clamping structure 31. The sliding frame 29 is slidably connected to the X-axis guide rail 17. The two clips 30 are arranged parallel to the top of the sliding frame 29. A fixing groove is formed between the two clips 30, and the rear end of the standard specimen 32 is fixed in the fixing groove. The clamping structure 31 is used to clamp the rear end of the standard specimen 32. The position between the two clips 30 and the sliding frame 29 is adjustable, facilitating the replacement of standards 32 of different sizes. The rear end of the standard specimen 32 is positioned between the two clips 30 and then clamped by the clamping structure 31.

[0029] The above is a specific implementation of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A blade wear testing device, characterized in that: It includes a base, a frame, a lifting structure, a first slider, a pressure sensor, a blade clamping structure for clamping a blade, and a standard sample fixing structure for fixing the rear end of the standard sample; the base is provided with an X-axis guide rail, the blade clamping structure is slidably connected to the X-axis guide rail, a support frame is provided above the base, the support frame is arranged directly below the blade clamping structure, the support frame is used to support the front end of the standard sample, the first slider is slidably connected along the lifting structure, the first slider is connected to the blade clamping structure through a pressure sensor, and the lifting structure drives the first slider to slide up and down, so that the blade cuts the standard sample.

2. The blade edge wear testing device according to claim 1, characterized in that: The first slider is provided with a slide rail, the blade clamping structure is slidably connected to the slide rail, the top of the pressure sensor is connected to the first slider, and the bottom is connected to the top of the blade clamping structure.

3. The blade edge wear testing device according to claim 1, characterized in that: The support frame includes two parallel vertical support frames and a horizontal support plate arranged between the two vertical support frames. The horizontal support plate is provided with a through slot, and the through slot is parallel to the blade clamping structure.

4. The blade edge wear testing device according to claim 3, characterized in that: A guide channel is provided above the horizontal support plate, and the front end of the standard sample moves to the horizontal support plate along the guide channel.

5. The blade edge wear testing device according to claim 1, characterized in that: The blade wear testing device further includes a second slider and a Y-axis guide rail. The lifting structure is connected to the second slider, and the second slider is slidably connected to the Y-axis guide rail.

6. The blade edge wear testing device according to claim 1, characterized in that: The blade clamping structure includes a fixed plate and a clamping block. The top of the clamping block is fixedly connected to the surface of the fixed plate. A clamping groove for clamping the blade is formed between the fixed plate and the clamping block.

7. The blade edge wear testing device according to claim 1, characterized in that: The standard sample fixing structure includes a sliding frame, two clips and a clamping structure; the sliding frame is slidably connected to the X-axis guide rail, the two clips are arranged in parallel on the top of the sliding frame, and a fixing groove is formed between the two clips. The rear end of the standard sample is fixed in the fixing groove, and the clamping structure is used to clamp the rear end of the standard sample.