Guide rail type intelligent combination switch
By adopting the ball structure in the guide rail type intelligent composite switch, the wear problem caused by the high friction coefficient is solved, higher positioning accuracy and longer service life are achieved, lubrication is simple, and machine accuracy is maintained.
Patent Information
- Application Number
- CN202422443614.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The design of the existing guide rail type intelligent composite switch does not adopt the ball linear structure, resulting in a high friction coefficient, easy to cause wear and tear, and shortened service life.
The ball bearing structure is used to replace the sliding guide rail, and the movement is achieved through the rolling of the balls, which provides higher positioning accuracy and reduces friction. A well-designed sealing structure is used to maintain machine accuracy.
It achieves higher positioning accuracy and longer service life, simple lubrication, reduces wear, and maintains the accuracy and rigidity of the machine.
Smart Images

Figure CN223347647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of switches, in particular to a guide rail type intelligent composite switch. Background Art
[0002] The guide rail type intelligent compound switch is an intelligent low-voltage capacitor switching switch, which combines the advantages of thyristors and contactors. By connecting thyristors and magnetic latching relays in parallel, the functions of voltage zero-crossing conduction and current zero-crossing cutoff are realized. This switch has the advantages of zero-crossing switching of thyristors at the moment of connection and disconnection, and has the advantage of no power consumption of contactor switches during normal connection. The design of the guide rail type intelligent compound switch aims to make up for the shortcomings of thyristors and AC contactors in low-voltage reactive power compensation applications, and provide a more efficient and energy-saving solution. Its working principle not only ensures that zero-crossing switching can be achieved at the moment of switching, thereby reducing the problems of inrush current and contact sintering, but also has multiple protection functions such as voltage anomaly protection, phase loss protection, no-load protection, component failure protection, operation indication, etc., to ensure the safe and reliable operation of the equipment. The Chinese patent discloses a guide rail mounted intelligent compound switch (authorization announcement number CN 216720539U), this patented technology can ensure the stable and convenient installation of the intelligent composite switch, while facilitating disassembly and maintenance, and is suitable for installation inside a narrow distribution box, bringing great convenience to people's later replacement and maintenance. By setting the blocking rod and fixed column, the limit column and the elastic lever, the distance when the sliding frame moves downward is limited, and the sliding frame will not continue to move downward to cause the sliding frame to detach from the back of the card switch. The structural design is reasonable, and the reset spring provided can be more effectively reset after the sliding frame moves, thereby facilitating the fixed connection during the installation of the switch, improving the reliability of the switch on the guide rail, and achieving the desired effect. However, the guide rail structure of this design is not good, and the ball linear structure is not adopted, resulting in a high friction coefficient, easy wear, and reduced service life. Therefore, those skilled in the art provide a guide rail type intelligent composite switch to solve the problems raised in the above background technology. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a guide rail type intelligent compound switch, including a switch box, a cover plate, a compound switch, an electrical contact, a connecting block, a slider, a slide rail, a No. 1 wire fastening head, a No. 2 wire fastening head, a ball bearing, a switch body, a line adapter and a terminal. The line adapter is installed at the left end of the inner side of the switch box, the switch body is installed at the right end of the inner side of the switch box, the cover plate is installed on the upper side of the switch box, the compound switch is installed on the right end of the upper side of the cover plate, the terminal blocks are installed at the front and rear ends of the compound switch, the No. 1 wire fastening head is installed in the terminal block, a gasket is installed between the terminal block and the No. 1 wire fastening head, the electrical contact is installed at the left end of the upper side of the cover plate, the No. 2 wire fastening head is installed in the electrical contact, the connecting block is installed on the lower side of the switch box, the slider is installed on the lower side of the connecting block, the slide rail is installed on the lower side of the slider, and the ball bearing is installed between the slider and the slide rail.
[0004] Preferably, a No. 1 mounting slot and a No. 2 mounting slot are provided in the switch box, a line adapter is installed in the No. 1 mounting slot, a switch body is installed in the No. 2 mounting slot, a No. 1 first screw hole is provided on the upper side of the switch box, a No. 1 second screw hole is provided on the cover plate, a No. 1 nut is installed in the No. 1 first screw hole and the No. 1 second screw hole, a protrusion is installed on the upper side of the cover plate, a terminal is installed on the upper side of the protrusion, a No. 1 wire fastening head is installed in the terminal post, a baffle is installed on the side end of the protrusion, an electrical contact is installed between the left end baffles, a fastening slot is provided on the upper side of the electrical contact, a No. 2 wire fastening head is installed in the fastening slot, and a wire slot is provided at the lower left end of the electrical contact;
[0005] Preferably, a No. 3 mounting slot is provided on the lower side of the switch box, a No. 2 first screw hole is provided in the No. 3 mounting slot, a connecting block is installed in the No. 3 mounting slot, a No. 2 second screw hole is provided on the connecting block, and a No. 2 nut is installed in the No. 2 first screw hole and the No. 2 second screw hole;
[0006] Preferably, a No. 3 first screw hole is provided on the side of the connecting block, the lower side of the connecting block is installed in the fixing groove, the fixing groove is provided on the upper side of the slider, a No. 3 second screw hole is provided on the side of the slider, and a No. 3 nut is installed in the No. 3 first screw hole and the No. 3 second screw hole;
[0007] Preferably: the inner side of the slider is provided with a first bead groove No. 1, a first bead groove No. 2 and a first bead groove No. 3, a groove No. 1 is provided between the first bead groove No. 1 and the first bead groove No. 2, a groove No. 2 is provided between the first bead groove No. 2 and the first bead groove No. 3, a retainer is installed on the lower side of the groove No. 2, the retainer is installed in the groove hole, the groove hole is provided on both sides of the bottom of the slide rail, and the two sides of the slide rail are provided with a second bead groove No. 1, a second bead groove No. 2 and a second bead groove No. 3, a convex plate is installed between the second bead groove No. 1 and the second bead groove No. 2, a convex plate is installed between the second bead groove No. 2 and the second bead groove No. 3, a dust guard plate is installed at the bottom of the slide rail, and a fixing hole is provided on the dust guard plate, and balls are installed in the first bead groove No. 1, the second bead groove No. 1, the first bead groove No. 2, the second bead groove No. 2, the first bead groove No. 3 and the second bead groove No. 3.
[0008] The technical effects and advantages of this utility model are:
[0009] 1. The movement is achieved by the rolling of the ball. Compared with the sliding guide rail, it has higher positioning accuracy and can provide more accurate linear motion;
[0010] 2. This design makes lubrication simple and can be lubricated directly, reducing wear and maintaining machine accuracy;
[0011] 3. Due to low friction, high rigidity and good sealing structure, it usually has a long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a structural diagram of a guide rail type intelligent composite switch provided in an embodiment of the present application;
[0013] Figure 2 This is a schematic diagram of a partial explosion structure in a guide rail type intelligent composite switch provided in an embodiment of the present application. Figure 1 ;
[0014] Figure 3 This is a schematic diagram of a partial explosion structure in a guide rail type intelligent composite switch provided in an embodiment of the present application. Figure 2 ;
[0015] Figure 4 This is a schematic diagram of a partial structure of a guide rail type intelligent composite switch provided in an embodiment of the present application. Figure 3 ;
[0016] Figure 5 This is a schematic diagram of a partial cross-sectional structure of a guide rail type intelligent composite switch provided in an embodiment of the present application.
[0017] In the figure: 1. switch box; 2. cover plate; 3. compound switch; 4. electrical contact; 5. connection block; 6. slider; 7. slide rail; 8. No. 1 wire fastening head; 9. No. 2 wire fastening head; 10. ball bearing; 11. switch body; 12. line adapter; 13. No. 1 nut; 14. No. 2 nut; 15. No. 3 nut; 101. No. 1 first screw hole; 102. No. 1 mounting slot; 103. No. 2 mounting slot; 104. No. 3 mounting slot; 105. No. 2 first screw hole; 201. No. 1 second screw hole; 202. protrusion; 203. terminal; 204. baffle; 4 01. Fastening groove; 402. Wire groove; 501. Second screw hole No. 2; 502. First screw hole No. 3; 601. Fixing groove; 602. Second screw hole No. 3; 603. First bead groove No. 1; 604. First bead groove No. 2; 605. First bead groove No. 3; 606. Groove No. 1; 607. Groove No. 2; 608. Retainer; 701. Second bead groove No. 1; 702. Second bead groove No. 2; 703. Second bead groove No. 3; 704. Protruding plate No. 1; 705. Protruding plate No. 2; 706. Slot hole; 707. Dust shield; 708. Fixing hole; 801. Gasket. DETAILED DESCRIPTION
[0018] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
[0019] Example
[0020] See also Figures 1 to 5 In this embodiment, a guide rail type intelligent composite switch is provided, comprising a switch box 1, a cover plate 2, a composite switch 3, an electrical contact 4, a connecting block 5, a slider 6, a slide rail 7, a No. 1 wire fastening head 8, a No. 2 wire fastening head 9, a ball bearing 10, a switch body 11, a line adapter 12, and a terminal 203. The line adapter 12 is mounted on the left end of the inner side of the switch box 1, the switch body 11 is mounted on the right end of the inner side of the switch box 1, the cover plate 2 is mounted on the upper side of the switch box 1, and the cover plate 2 is mounted on the upper side of the switch box 1. A composite switch 3 is mounted on the right side of the cover 2. Terminals 203 are mounted on both ends of the composite switch 3. A No. 1 wire fastening head 8 is mounted inside the terminal 203. A gasket 801 is mounted between the terminal 203 and the No. 1 wire fastening head 8. An electrical contact 4 is mounted on the left upper side of the cover 2. A No. 2 wire fastening head 9 is mounted inside the electrical contact 4. A connecting block 5 is mounted on the lower side of the switch box 1. A slider 6 is mounted on the lower side of the connecting block 5. A slide rail 7 is mounted on the lower side of the slider 6. A ball bearing 10 is mounted between the slider 6 and the slide rail 7.
[0021] Specifically, the switch box 1 is provided with a first mounting slot 102 and a second mounting slot 103, the first mounting slot 102 is provided with a line adapter 12, the second mounting slot 103 is provided with a switch body 11, the upper side of the switch box 1 is provided with a first screw hole 101, the cover plate 2 is provided with a second screw hole 201, the first screw hole 101 and the second screw hole 201 are provided with a first nut 13, the upper side of the cover plate 2 is provided with a protrusion 202, the upper side of the protrusion 202 is provided with a terminal 203, the terminal 203 is provided with a first wire fastening head 8, the side end of the protrusion 202 is provided with a baffle 204, and the left end of the baffle 204 is provided with a first screw hole 101. The electrical contact 4 is installed between the switch box 1 and the switch box 1. The upper side of the electrical contact 4 is provided with a fastening groove 401. The second wire fastening head 9 is installed in the fastening groove 401. The lower left end of the electrical contact 4 is provided with a wire groove 402. The lower side of the switch box 1 is provided with a third mounting groove 104. The third mounting groove 104 is provided with a second first screw hole 105. The third mounting groove 104 is provided with a connecting block 5. The connecting block 5 is provided with a second second screw hole 501. The second first screw hole 105 and the second second screw hole 501 are provided with a second nut 14. The side of the connecting block 5 is provided with a third first screw hole 502. The lower side of the connecting block 5 is installed in the fixing groove 601. The fixing groove 601 Located on the upper side of the slider 6, the side of the slider 6 is provided with a No. 3 second screw hole 602, the No. 3 first screw hole 502 and the No. 3 second screw hole 602 are installed in the No. 3 nut 15, the inner side of the slider 6 is provided with a No. 1 first bead groove 603, a No. 2 first bead groove 604 and a No. 3 first bead groove 605, a No. 1 groove 606 is provided between the No. 1 first bead groove 603 and the No. 2 first bead groove 604, a No. 2 groove 607 is provided between the No. 2 first bead groove 604 and the No. 3 first bead groove 605, a retainer 608 is installed on the lower side of the No. 2 groove 607, and the retainer 608 is installed in the slot hole 706, and the slot hole 706 is provided at the bottom of the slide rail 7 On both sides, the slide rail 7 is provided with a second bead groove No. 1 701, a second bead groove No. 2 702 and a second bead groove No. 3 703. A convex plate No. 1 704 is installed between the second bead groove No. 1 701 and the second bead groove No. 2 702. A convex plate No. 2 705 is installed between the second bead groove No. 2 702 and the second bead groove No. 3 703. A dust shield 707 is installed at the bottom of the slide rail 7. A fixing hole 708 is provided on the dust shield 707. Balls 10 are installed in the first bead groove No. 1 603, the second bead groove No. 1 701, the first bead groove No. 2 604, the second bead groove No. 2 702, the first bead groove No. 3 605 and the second bead groove No. 3 703.
[0022] The working principle of this utility model is:
[0023] In a guide rail type intelligent composite switch, a first bead groove 603, a second bead groove 604 and a third bead groove 605 are provided on the inner side of the slider 6, and a second bead groove 701, a second bead groove 702 and a third bead groove 703 are provided on both sides of the slide rail 7. Balls 10 are installed in the first bead groove 603, the second bead groove 701, the first bead groove 604, the second bead groove 702, the third bead groove 605 and the third second bead groove 703. Movement is achieved by the rolling of the balls 10. Compared with the sliding guide rail, the switch has higher positioning accuracy and can provide more accurate linear motion. The design makes lubrication simple and can be directly lubricated, reducing wear and maintaining machine accuracy. Due to the low friction, high rigidity and good sealing structure, the switch usually has a long service life.
[0024] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. A guide rail type intelligent composite switch, characterized in that: The switch box (1) comprises a switch box (1), a cover plate (2), a composite switch (3), an electric contact (4), a connecting block (5), a slider (6), a slide rail (7), a No. 1 wire fastening head (8), a No. 2 wire fastening head (9), a ball bearing (10), a switch body (11), a line adapter (12) and a terminal (203). The line adapter (12) is installed at the left end of the inner side of the switch box (1), the switch body (11) is installed at the right end of the inner side of the switch box (1), the cover plate (2) is installed on the upper side of the switch box (1), and the composite switch (3) is installed at the right end of the upper side of the cover plate (2). The compound switch (3) is provided with terminal posts (203) at both ends thereof, a No. 1 wire fastening head (8) is installed in the terminal post (203), a gasket (801) is installed between the terminal post (203) and the No. 1 wire fastening head (8), an electric contact (4) is installed at the left end of the upper side of the cover plate (2), a No. 2 wire fastening head (9) is installed in the electric contact (4), a connecting block (5) is installed at the lower side of the switch box (1), a slider (6) is installed at the lower side of the connecting block (5), a slide rail (7) is installed at the lower side of the slider (6), and a ball bearing (10) is installed between the slider (6) and the slide rail (7).
2. A guide rail type intelligent composite switch according to claim 1, characterized in that: The switch box (1) is provided with a No. 1 mounting slot (102) and a No. 2 mounting slot (103), the line adapter (12) is installed in the No. 1 mounting slot (102), the switch body (11) is installed in the No. 2 mounting slot (103), a No. 1 first screw hole (101) is provided on the upper side of the switch box (1), a No. 1 second screw hole (201) is provided on the cover plate (2), and a No. 1 nut (13) is installed in the No. 1 first screw hole (101) and the No. 1 second screw hole (201).
3. The guide rail type intelligent composite switch according to claim 2, characterized in that: A protrusion (202) is installed on the upper side of the cover plate (2), a terminal (203) is installed on the upper side of the protrusion (202), a baffle (204) is installed on the side end of the protrusion (202), an electric contact (4) is installed between the left end baffle (204), a fastening groove (401) is provided on the upper side of the electric contact (4), a No. 2 electric wire fastening head (9) is installed in the fastening groove (401), and a wire groove (402) is provided at the lower left end of the electric contact (4).
4. The guide rail type intelligent composite switch according to claim 2, characterized in that: The switch box (1) is provided with a No. 3 mounting groove (104) on the lower side, a No. 2 first screw hole (105) is provided in the No. 3 mounting groove (104), a connecting block (5) is installed in the No. 3 mounting groove (104), a No. 2 second screw hole (501) is provided on the connecting block (5), and a No. 2 nut (14) is installed in the No. 2 first screw hole (105) and the No. 2 second screw hole (501).
5. The guide rail type intelligent composite switch according to claim 4, characterized in that: The side of the connecting block (5) is provided with a No. 3 first screw hole (502), the lower side of the connecting block (5) is installed in the fixing groove (601), the fixing groove (601) is provided on the upper side of the slider (6), the side of the slider (6) is provided with a No. 3 second screw hole (602), and the No. 3 first screw hole (502) and the No. 3 second screw hole (602) are installed in the No. 3 nut (15).
6. The guide rail type intelligent composite switch according to claim 5, characterized in that: The inner side of the slider (6) is provided with a first bead groove (603), a first bead groove (604) and a first bead groove (605). A first groove (606) is provided between the first bead groove (603) and the second bead groove (604). A second groove (607) is provided between the first bead groove (604) and the third bead groove (605). A retainer (608) is installed on the lower side of the second groove (607).
7. The guide rail type intelligent composite switch according to claim 6, characterized in that: The retainer (608) is installed in the slot hole (706), and the slot hole (706) is provided on both sides of the bottom of the slide rail (7). A No. 1 second bead groove (701), a No. 2 second bead groove (702) and a No. 3 second bead groove (703) are provided on both sides of the slide rail (7). A No. 1 convex plate (704) is installed between the No. 1 second bead groove (701) and the No. 2 second bead groove (702), and a No. 2 convex plate (705) is installed between the No. 2 second bead groove (702) and the No. 3 second bead groove (703). A dust shield (707) is installed at the bottom of the slide rail (7), and a fixing hole (708) is provided on the dust shield (707).
8. The guide rail type intelligent composite switch according to claim 6, characterized in that: The balls (10) are installed in the first bead groove (603), the second bead groove (701), the first bead groove (604), the second bead groove (702), the first bead groove (605) and the second bead groove (703).