Protective device of electric screw press

By combining grating detection and a dual-person start button with a servo motor-driven electric screw press safety device, the safety hazards and low efficiency of traditional electric screw presses have been solved, achieving safe and efficient forging operations.

CN223718225UActive Publication Date: 2025-12-26QINGDAO SONGTIAN FORGING MASCH CO LTD
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Patent Information

Application Number
CN202423043299.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-26
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Traditional electric screw presses lack safety protection measures and are prone to accidents due to accidental activation of the start button. Furthermore, single-motor drive makes it difficult to achieve efficient forging.

Method used

It adopts a grating detection system and a dual-person start button design, combined with a servo motor to drive the threaded rod to achieve safe start and repeated forging, and is equipped with an emergency stop button and a proximity switch to ensure safety.

Benefits of technology

It improves operational safety, prevents accidental starts, ensures the equipment operates in a safe state, and enhances forging efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223718225U_ABST
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Abstract

The utility model relates to the technical field of press protection, and discloses an electric screw press protection device which comprises a rack, a lower die is fixedly installed at the bottom of the rack, angle iron is fixedly installed at the top of the lower die, a proximity switch is fixedly installed on the side face of the angle iron, and optical gratings are fixedly installed on the front side and the rear side of the rack. And switch boxes are fixedly mounted on the left side and the right side of the front side of the rack. According to the protection device for the electric screw press, after operators exit from the detection range of the grating, the equipment can be started only after two operators press the start buttons at the same time, and when the operators are within the detection range of the grating, the start buttons are pressed at the two sides at the same time, and the equipment cannot be started; when hands or other body parts of a worker enter a dangerous area, the grating can detect the dangerous area and feed back a signal to the control box in time to stop operation of equipment, the proximity sensor is installed on the top of the lower die, the equipment cannot be started when a workpiece is not taken away, and safety of operators is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to press protection technical field, concretely is a kind of electric screw press protection device. BACKGROUND

[0002] Electric screw press is a new type of press, its main feature is to use motor to drive screw mechanism to generate pressure, rotating and moving parts are not protected during processing, which threatens the safety of operators.

[0003] Traditional electric screw press does not have grating to detect equipment to meet starting condition, it is easy to cause accident when operating, if mis-touch starting button, equipment will start, and then cause personal injury and equipment damage, only one motor provides power, it is difficult to realize repeated forging and pressing, and the efficiency of forging and pressing is affected. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides an electric screw press protection device to solve the problems in the above background art.

[0006] (II) technical scheme

[0007] To achieve the above purpose, the utility model provides the following technical scheme: an electric screw press protection device, comprising a rack, the rack bottom is fixedly installed with lower mould, the lower mould top is fixedly installed with angle iron, the angle iron side is fixedly installed with proximity switch, the rack front side and rear side are fixedly installed with grating, the left and right sides of the rack front side are fixedly installed with switch box.

[0008] Preferably, the inside of the rack is fixedly installed with slide rail on both sides, the outer side of the slide rail is slidably connected with sliding block, and the outer side of the sliding block is fixedly installed with upper mould.

[0009] Preferably, the right side of the rack is provided with control box, and the front side of the control box is provided with emergency stop button.

[0010] Preferably, the switch box has two buttons, and the lower side of the starting button is provided with emergency stop button.

[0011] Preferably, the top of the threaded rod is fixedly installed with belt pulley, and the left and right sides of the belt pulley are fixedly installed with servo motor.

[0012] Preferably, the outer side of the threaded rod is slidably connected with threaded sleeve, and the bottom of the threaded sleeve is fixedly installed with upper mould through fixing screw.

[0013] Compared with the prior art, the utility model provides a kind of electric screw press protection device, with following beneficial effect: the electric screw press protection device, when the raw material needed to be processed is placed into the hole of lower mould, after the detection range of grating is exited by operator, two operators need to press start button simultaneously, equipment will start only then, ensure the safety of operator, when operator is in the detection range of grating, grating will provide signal to control box, at this time, two sides press start button simultaneously, equipment also will not start, when the hand or other body parts of worker enters dangerous area, grating can detect and feedback signal to control box in time to stop the operation of equipment, after forging and pressing are completed, base will move upwards along with upper mould, and the workpiece of forging and pressing is taken out, lower mould top is equipped with proximity sensor, equipment will not start when workpiece is not taken away, ensure the safety of operator, and repeat forging and pressing. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0015] Figure 2 It is the front view structure schematic diagram of the utility model;

[0016] Figure 3 It is the top view structure schematic diagram of the utility model;

[0017] Figure 4 It is the three-dimensional partial structure schematic diagram of the utility model.

[0018] In the drawing: 1, rack; 2, control box; 3, grating; 4, lower mould; 5, switch box; 6, upper mould; 7, threaded sleeve; 8, sliding block; 9, slide rail; 10, angle iron; 11, proximity switch; 12, servo motor; 13, belt pulley; 14, threaded rod; 15, belt; 16, fixing screw; 17, emergency stop button; 18, start button; 19, base. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] As Figures 1-4The utility model provides a technical scheme: a kind of electric screw press protection device, including rack 1, control box 2, grating 3, lower mould 4, switch box 5, upper mould 6, threaded sleeve 7, sliding block 8, slide rail 9, angle iron 10, proximity switch 11, servo motor 12, belt pulley 13, threaded rod 14, belt 15, fixed screw 16, emergency stop button 17, start button 18, base 19, rack 1 bottom is fixedly installed with lower mould 4, and lower mould 4 top is fixedly installed with angle iron 10, and angle iron 10 side is fixedly installed with proximity switch 11, and rack 1 front side and rear side are fixedly installed with grating 3, and rack 1 front side's left and right sides are fixedly installed with switch box 5.

[0021] Further, the inside both sides of rack 1 are fixedly installed with slide rail 9, and the outside of slide rail 9 is slidably connected with sliding block 8, and the outside of sliding block 8 is fixedly installed with upper mould 6.

[0022] Specifically, the structure of sliding block 8 and slide rail 9 can keep upper mould 6 moving up and down in vertical direction, reducing the error during forging.

[0023] Further, the right side of rack 1 is provided with control box 2, and the front side of control box 2 is provided with emergency stop button 17.

[0024] Specifically, when an emergency occurs, the operator can quickly press the emergency stop button 17, which will make the device stop running immediately, thereby ensuring the safety of the operator.

[0025] Further, there are two buttons on the switch box 5, and the emergency stop button 17 is arranged below the start button 18.

[0026] Specifically, when the device needs to start, two operators need to press the start button 18 at the same time to start, which ensures the safety of the operator

[0027] Further, the top of threaded rod 14 is fixedly installed with belt pulley 13, and the left and right sides of belt pulley 13 are fixedly installed with servo motor 12.

[0028] Specifically, since the rotating directions of the two servo motors 12 are different, the forward and reverse rotation of the threaded rod 14 can be realized, and the threaded sleeve 7 will move up and down on the threaded rod 14, and drive the upper mould 6 to repeatedly forge the raw materials.

[0029] Further, the outside of threaded rod 14 is slidably connected with threaded sleeve 7, and the bottom of threaded sleeve 7 is fixedly installed with upper mould 6 through fixed screw 16.

[0030] Specifically, the threaded rod 14 and the threaded sleeve 7 are tightly connected through the overlapping spiral line formed by the thread, which can withstand a large axial tensile force and torque, ensuring the firmness and stability of the connection.

[0031] Working principle: first, the electric screw press protection device, when the raw material to be processed is put into the hole of the lower die 4, after the operator exits the detection range of the grating 3, two operators need to press the start button 18 at the same time, and then the equipment will start, which ensures the safety of the operator, when the operator is in the detection range of the grating 3, the grating 3 will provide a signal to the control box 2, at this time, the two sides press the start button 18 at the same time, and the equipment will not start, when the worker's hand or other body parts enter the danger area, the grating 3 can detect and feedback signals to the control box 2 in time to stop the operation of the equipment, after the forging and pressing is completed, the base 19 will move upwards with the upper die 6 to take out the forged workpiece, the proximity switch 11 is installed on the top of the lower die 4, and the equipment will not start when the workpiece is not taken away, which ensures the safety of the operator and the possibility of repeated forging and pressing, because the rotating directions of the two servo motors 12 are different, the screw rod 14 can realize forward and reverse rotation, the threaded sleeve 7 will move up and down on the screw rod 14 and drive the upper die 6 to repeatedly forge and press the raw material.

[0032] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An electric screw press guard comprising a frame (1), a threaded rod (14) and a start button (18), characterized in that: The bottom of the frame (1) is fixedly provided with a lower die (4), the top of the lower die (4) is fixedly provided with an angle iron (10), the side of the angle iron (10) is fixedly provided with a proximity switch (11), the front and rear sides of the frame (1) are fixedly provided with optical gratings (3), the left and right sides of the front of the frame (1) are fixedly provided with switch boxes (5), the inside of the frame (1) is fixedly provided with slide rails (9) on both sides, the outside of the slide rails (9) is slidably connected with slide blocks (8), the outside of the slide blocks (8) is fixedly provided with an upper die (6).

2. A safety device for an electric screwdriver according to claim 1, characterized in that: The right side of the frame (1) is provided with a control box (2), and the front side of the control box (2) is provided with an emergency stop button (17).

3. An electric screw press guard according to claim 1, wherein: Two buttons are arranged on the switch box (5), and an emergency stop button (17) is arranged below the start button (18).

4. A safety device for an electric screwdriver according to claim 1, characterized in that: The top of the threaded rod (14) is fixedly provided with a belt pulley (13), and the left and right sides of the belt pulley (13) are fixedly provided with servo motors (12).

5. An electric screw press guard according to claim 4, wherein: The outside of the threaded rod (14) is slidably connected with a threaded sleeve (7), and the bottom of the threaded sleeve (7) is fixedly provided with an upper die (6) through a fixed screw (16).