Formaldehyde evaporator for safe production of formaldehyde

Abstract

The utility model discloses a formaldehyde evaporator for safe production of formaldehyde. The evaporator mainly comprises an evaporation cavity, a heating device, a condensing device and a control system, a plurality of evaporation discs are designed in the evaporation cavity, and a plurality of evaporation holes are uniformly distributed in the evaporation discs, so that uniform evaporation of formaldehyde is ensured. The heating device is ingeniously arranged on the inner wall of the evaporation cavity so as to provide needed heat. And the condensing device is positioned above the evaporation cavity and is used for condensing the evaporated formaldehyde gas into liquid. The stable and efficient production of formaldehyde can be ensured by accurately controlling the temperature in the evaporation and condensation processes. By optimizing the evaporation and condensation processes, the generation of byproducts can be reduced, and the purity of formaldehyde can be improved. Unnecessary energy consumption can be reduced through accurate temperature control, and the production cost is reduced. The temperature is monitored and adjusted in real time through the control system, and safety accidents caused by out-of-control temperature can be effectively avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of formaldehyde evaporators, and specifically relates to a formaldehyde evaporator used for safe formaldehyde production. Background Art

[0002] In the relevant technical fields, formaldehyde, as a key chemical raw material, is widely used in the production of various products such as plastics, synthetic resins, preservatives, and disinfectants. The preparation process of formaldehyde usually involves evaporating the formaldehyde solution to obtain a high-concentration formaldehyde gas.

[0003] During the implementation of the embodiments of the present disclosure, we found that the existing technology has at least the following problems: traditional formaldehyde evaporators exhibit low evaporation efficiency, high energy consumption and complex operating procedures during use, which have an adverse impact on the safe production of formaldehyde. Utility Model Content

[0004] The purpose of the utility model is to provide a formaldehyde evaporator for the safe production of formaldehyde, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a formaldehyde evaporator for the safe production of formaldehyde, which mainly consists of an evaporation chamber, a heating device, a condensing device and a control system. A plurality of evaporation plates are designed inside the evaporation chamber, and a plurality of evaporation holes are evenly distributed on these evaporation plates to ensure uniform evaporation of formaldehyde. The heating device is cleverly placed on the inner wall of the evaporation chamber to provide the required heat. The condensing device is located above the evaporation chamber and is used to condense the evaporated formaldehyde gas into liquid. The control system is the core of the entire evaporator. It includes a temperature sensor, a controller and an actuator, which can accurately control the heating temperature of the heating device and the condensing temperature of the condensing device to ensure the safety and efficiency of the entire production process.

[0006] Specifically, the evaporation plate is designed in a disc shape with multiple evaporation holes evenly arranged on it to ensure that the formaldehyde can be evenly distributed and evaporated during the evaporation process. This design helps to improve the efficiency and uniformity of formaldehyde evaporation, thereby improving production efficiency.

[0007] The heating device uses electric heating tubes as the main heating element. These electric heating tubes are arranged around the inner wall of the evaporation chamber. This design not only provides uniform heat, but also ensures the stability and controllability of the heating process, thereby ensuring the safety of the formaldehyde evaporation process.

[0008] The condensation device consists of a condensation pan and a condensation tube. The condensation pan is located above the evaporation chamber, while the condensation tube is located above the condensation pan. This design makes the condensation process more efficient and can quickly condense the evaporated formaldehyde gas into liquid, thereby improving the efficiency and safety of the entire production process.

[0009] The controller in the control system controls the operation of the actuators based on the temperature sensor's detection results. The actuators are responsible for adjusting the heating temperature of the heating device and the condensing temperature of the condensing device, ensuring that the entire formaldehyde evaporation process proceeds under optimal conditions, thereby improving production efficiency and safety. This precise control effectively avoids safety accidents caused by temperature runaway and ensures smooth formaldehyde production.

[0010] Compared with the prior art, the present invention has the following advantages: by precisely controlling the temperature during the evaporation and condensation processes, stable and efficient formaldehyde production can be ensured. By optimizing the evaporation and condensation processes, the generation of by-products can be reduced, thereby improving the purity of formaldehyde.

[0011] Precise temperature control can reduce unnecessary energy consumption and lower production costs. By monitoring and adjusting the temperature in real time through the control system, safety accidents caused by temperature runaway can be effectively avoided.

[0012] The design of the evaporation plate and heating device makes the equipment easy to clean and maintain, extending the service life of the equipment. High degree of automation: The operation of the entire formaldehyde evaporator can be automated through the control system, reducing manual operations and improving production stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the present utility model.

[0014] In the figure: 1. Evaporation chamber; 2. Heating device; 3. Condensation device; 4. Temperature sensor; 5. Evaporation plate; 6. Evaporation hole; 7. Controller; 3-1. Condensation plate; 3-2. Condensation tube. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] See also Figure 1The utility model provides a technical solution: a formaldehyde evaporator for the safe production of formaldehyde, which is mainly composed of an evaporation chamber 1, a heating device 2, a condensing device 3 and a control system. A plurality of evaporation trays 5 are designed inside the evaporation chamber 1, and a plurality of evaporation holes 6 are evenly distributed on these evaporation trays 5 to ensure uniform evaporation of formaldehyde. The heating device 2 is cleverly placed on the inner wall of the evaporation chamber 1 to provide the required heat. The condensing device 3 is located above the evaporation chamber 1 and is used to condense the evaporated formaldehyde gas into liquid. The control system is the core of the entire evaporator. It includes a temperature sensor 4, a controller 7 and an actuator, which can accurately control the heating temperature of the heating device 2 and the condensing temperature of the condensing device 3 to ensure the safety and efficiency of the entire production process.

[0017] Specifically, the evaporation plate 5 is designed in a disc shape with multiple evaporation holes 6 evenly arranged on it to ensure that the formaldehyde can be evenly distributed and evaporated during the evaporation process. This design helps to improve the efficiency and uniformity of formaldehyde evaporation, thereby improving production efficiency.

[0018] The heating device 2 uses electric heating tubes as the main heating element, which are arranged around the inner wall of the evaporation chamber 1. This design not only provides uniform heat, but also ensures the stability and controllability of the heating process, thereby ensuring the safety of the formaldehyde evaporation process.

[0019] The condensing device 3 consists of a condensation pan 3-1 and a condensation tube 3-2. The condensation pan 3-1 is located above the evaporation chamber 1, while the condensation tube 3-2 is located above the condensation pan 3-1. This design makes the condensation process more efficient, quickly condensing the evaporated formaldehyde gas into liquid, thereby improving the efficiency and safety of the entire production process.

[0020] Controller 7 in the control system controls the operation of the actuators based on the detection results of temperature sensor 44. The actuators are responsible for adjusting the heating temperature of heating device 2 and the condensing temperature of condensing device 3, ensuring that the entire formaldehyde evaporation process proceeds under optimal conditions, thereby improving production efficiency and safety. This precise control effectively avoids safety accidents caused by temperature runaway and ensures smooth formaldehyde production.

[0021] Working principle: Formaldehyde solution is introduced into the evaporation plate 5 in the evaporation chamber 1. There are multiple evaporation holes 6 distributed on the evaporation plate 5. These holes allow the formaldehyde solution to pass through and form a thin layer to increase the surface area in contact with the heat source, thereby promoting evaporation.

[0022] The heating device 2, specifically an electric heating tube, is arranged around the inner wall of the evaporation chamber 1 to provide uniform heat to the evaporation chamber. The heat of the heating device 2 is transferred to the formaldehyde solution in the evaporation plate 5 and the evaporation holes 6, causing it to evaporate.

[0023] Temperature sensor 4 in the control system monitors the temperature within evaporation chamber 1. Controller 7 controls the actuator based on feedback from temperature sensor 4. The actuator adjusts the heating temperature of heating device 2 to ensure that the formaldehyde solution evaporates at an appropriate temperature, avoiding decomposition or other side reactions caused by overheating.

[0024] The formaldehyde vapor generated by evaporation rises above the evaporation chamber 1 and is condensed by the condensation pan 3-1 and condensation tube 3-2 in the condensation device 3. The condensation device 3 condenses the formaldehyde vapor into liquid formaldehyde through the condensation pan 3-1 and condensation tube 3-2 and collects it in a container below the condensation device.

[0025] The control system also controls the condensation temperature of the condensing device 3 to ensure effective condensation of formaldehyde vapor while avoiding energy waste caused by too low a condensation temperature or formaldehyde loss caused by too high a condensation temperature.

[0026] The entire formaldehyde evaporator ensures efficient and safe production of formaldehyde by precisely controlling the temperature during evaporation and condensation.

[0027] In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.

[0028] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A formaldehyde evaporator for safe formaldehyde production, characterized by: It comprises an evaporation chamber (1), a heating device (2), a condensing device (3) and a control system; A plurality of evaporation plates (5) are provided in the evaporation chamber (1), and a plurality of evaporation holes (6) are provided on the evaporation plates (5); The heating device (2) is arranged on the inner wall of the evaporation chamber (1); The condensing device (3) is arranged above the evaporation chamber (1); The control system comprises a temperature sensor (4), a controller (7) and an actuator, and is used to control the heating temperature of the heating device (2) and the condensing temperature of the condensing device (3).

2. A formaldehyde evaporator for safe production of formaldehyde according to claim 1, characterized in that: The evaporation plate (5) is disc-shaped, and the plurality of evaporation holes (6) are evenly distributed on the evaporation plate (5).

3. A formaldehyde evaporator for safe production of formaldehyde according to claim 1, characterized in that: The heating device (2) comprises an electric heating tube, which is arranged around the inner wall of the evaporation chamber (1).

4. A formaldehyde evaporator for safe production of formaldehyde according to claim 1, characterized in that: The condensing device (3) comprises a condensing pan (3-1) and a condensing tube (3-2); the condensing pan (3-1) is arranged above the evaporating chamber (1); and the condensing tube (3-2) is arranged above the condensing pan (3-1).

5. A formaldehyde evaporator for safe formaldehyde production according to claim 1, characterized in that: The controller (7) is used to control the operation of the actuator according to the detection result of the temperature sensor (4) 10, and the actuator is used to adjust the heating temperature of the heating device (2) and the condensing temperature of the condensing device (3).

Images