Industrial black smoke waste gas purification device with self-cleaning function

The industrial black smoke exhaust gas purification device with self-cleaning function uses a spray pipe and a drive component to achieve uniform spraying and automatic cleaning of the spray liquid, solving the problem of easy clogging of the filter element and improving the exhaust gas purification efficiency and equipment stability.

CN223351301UActive Publication Date: 2025-09-19SHANGHAI XUJING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421675358.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-09-19
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The filter element of the existing industrial black smoke exhaust gas purification device is inconvenient to clean, which causes the filter holes to be easily clogged and reduces the exhaust gas emission efficiency.

Method used

An industrial black smoke exhaust gas purification device with self-cleaning function is designed. The uniform spraying of the spray liquid is achieved through the spray pipe and drive assembly, and the stirring rod and scraper are combined for automatic cleaning. The carbon powder is carried by the spray liquid to achieve self-cleaning of the sewage hopper.

Benefits of technology

It improves the exhaust gas purification efficiency, reduces manual cleaning time and manpower consumption, and ensures the stable operation of the filter element and the continuous discharge of exhaust gas.

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Abstract

The utility model relates to the technical field of waste gas treatment, and discloses an industrial black smoke waste gas purification device with a self-cleaning function, which comprises a purification barrel, a pollution discharge hopper is arranged at the bottom end of the purification barrel, a pollution discharge valve is arranged at the discharge end of the pollution discharge hopper, and a barrel cover is arranged at the top end of the purification barrel. A liquid spraying pipe is rotationally connected to the middle of the barrel cover through a first bearing, a liquid inlet pipe is installed at the top end of the liquid spraying pipe through a rotary joint, a plurality of spraying heads are arranged on the surface of the liquid spraying pipe, and a scraping plate is connected to the bottom of the liquid spraying pipe through a stirring rod; spraying liquid can be input into the liquid spraying pipe through the liquid inlet pipe, the spraying liquid can be sprayed out through the spraying head, black smoke waste gas can be purified without being filtered by a filter element, carbon powder and the spraying liquid can be collected through the sewage discharging hopper, the liquid spraying pipe is driven through the driving assembly, the spraying head can be driven to rotate along the liquid spraying pipe, the spraying uniformity is improved, and the spraying effect is improved by regularly opening the sewage discharging valve. And the spraying liquid can carry out carbon powder.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to an industrial black smoke waste gas purification device with a self-cleaning function. Background Art

[0002] Industrial waste gas refers to the general term for various pollutant gases discharged into the air during fuel combustion and production processes within enterprise factories. Industrial waste gas black smoke refers to waste gas containing a large amount of particulate matter generated during industrial production, which has a serious impact on the environment and human health. In order to protect the environment and human health, industrial black smoke waste gas needs to be purified.

[0003] Its application number is "202021635651.5" disclosed "an energy-saving and environmentally friendly industrial waste gas purification equipment", which "comprises a shell, a cylindrical hollow ring frame is welded at the bottom of the inner wall of the shell, a filter element is nested in the inner wall of the ring frame, a hoop is welded on the upper end of the filter element, the ring frame is filled with liquid, and a shell cover is clamped on the upper end of the shell". In this utility model, through the arrangement of the filter element and the ring frame, the external industrial device is connected through the exhaust pipe, the exhaust gas enters the trachea through the exhaust pipe through the air intake pipe, and the exhaust gas is discharged into the liquid in the ring frame. If it needs to be explained, the neutralizer added to the liquid according to the actual situation and the actual situation needs to be determined. The dust is blocked by the liquid, and the filter element also blocks the leakage of dust, so as to avoid direct discharge of industrial waste gas to cause environmental pollution or inhalation by people causing irreversible physical damage.

[0004] However, the above method still has the following defects: the dust can be prevented from leaking out by liquid and filter element, but it is not convenient to clean the filter element. The cleaning process requires opening the shell cover with a buckle and taking out the exhaust pipe before the filter element can be removed. It is labor-intensive and time-consuming and inconvenient to operate. If the cleaning is not timely, the filter pores of the filter element may be easily clogged, which will reduce the emission efficiency of the exhaust gas. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides an industrial black smoke exhaust gas purification device with a self-cleaning function, which has the advantages of being easy to clean and convenient to operate, and solves the problems raised by the above-mentioned background technology.

[0006] The utility model provides the following technical solution: an industrial black smoke exhaust gas purification device with a self-cleaning function, comprising a purification barrel, a sewage hopper being provided at the bottom end of the purification barrel, a sewage valve being provided at the discharge end of the sewage hopper, a barrel cover being provided at the top end of the purification barrel, a liquid spray pipe being rotatably connected to the middle part of the barrel cover through a bearing, a liquid inlet pipe being installed at the top end of the liquid spray pipe through a rotary joint, a plurality of nozzles being provided on the surface of the liquid spray pipe, a scraper being connected to the bottom of the liquid spray pipe through a stirring rod, a driving assembly for driving the liquid spray pipe to rotate being provided at the top end of the barrel cover, and a reinforcement assembly being provided at the bottom end of the barrel cover.

[0007] As an optimal technical solution of the present invention, an air inlet pipe is provided on the top of the purification barrel, and an air outlet pipe is provided on the bottom of the purification barrel. The air inlet end of the air inlet pipe and the air outlet end of the air outlet pipe are both connected to a connecting pipe through a one-way valve.

[0008] As an optimal technical solution of the present invention, a support ring is welded to the top of the purification barrel, a sealing ring is snap-connected to the surface of the support ring, and the top of the support ring is fixedly connected to the bottom end of the barrel cover by bolts.

[0009] As a preferred technical solution of the present utility model, the driving assembly includes a motor, a support and a driving bevel gear. The bottom end of the motor is fixedly provided with a support, the bottom end of the support is fixedly connected to one side of the top end of the barrel cover, the output shaft of the motor is connected to the driving bevel gear, and the top of the spray pipe is provided with a driven bevel gear, and the driven bevel gear is meshed with the driving bevel gear.

[0010] As an optimal technical solution of the present invention, a protective cover is fixedly provided on the top of the barrel cover, the motor and the active bevel gear are both located inside the protective cover, a pipe groove is opened on one side of the top of the barrel cover, and the liquid inlet pipe is connected to the pipe groove through an insertion.

[0011] As a preferred technical solution of the present invention, one side of the protective cover is fixedly connected to a cover plate by screws, a heat dissipation port is opened on the surface of the cover plate, and a protective net is fixedly provided on the surface of the heat dissipation port.

[0012] As an optimal technical solution of the present invention, the top of the sewage hopper is welded to the bottom of the purification barrel, and a sewage pipe is welded to the bottom of the sewage hopper. The output end of the sewage pipe is fixedly connected to the input end of the sewage valve through a flange.

[0013] As an optimal technical solution of the present invention, the reinforcement assembly includes a support plate and bearing 2, columns are fixed on both sides of the top of the support plate, the top of the column is fixedly connected to the bottom end of the barrel cover, and bearing 2 is provided in the middle of the support plate, and the spray pipe is rotatably connected to the support plate through bearing 2.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The spray liquid can be input into the spray pipe through the liquid inlet pipe, and the spray liquid can be sprayed out through the nozzle, which can purify the black smoke exhaust gas. No filter element is required to filter it, which can ensure the exhaust gas emission efficiency. The sewage hopper can collect carbon powder and spray liquid. The spray pipe is driven by the driving component, which can drive the nozzle to rotate along the spray pipe, thereby improving the uniformity of the spray. By regularly opening the sewage valve to discharge the spray liquid, the spray liquid can carry out the carbon powder, which is convenient for operation and saves the manpower and time required for manual cleaning.

[0016] 2. The reinforcement component increases the fulcrum of the liquid spray pipe, which can reinforce the liquid spray pipe and improve its stability. When the liquid spray pipe is driven by the drive component, the rotary joint can prevent the torque of the liquid spray pipe from being transmitted to the liquid inlet pipe. The stirring rod and the scraper can clean the inside of the sewage hopper, making it easy to discharge the carbon powder when discharging it, and not easy to produce residue, thereby improving the cleaning quality inside the sewage hopper and realizing self-cleaning inside the sewage hopper. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 3 This is a schematic structural diagram of the liquid spray pipe of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the drive assembly of the utility model;

[0021] Figure 5 For this utility model Figure 3 A is an enlarged structural diagram of FIG.

[0022] In the figure: 1. Purification barrel; 2. Air inlet pipe; 3. Air outlet pipe; 4. One-way valve; 5. Connecting pipe; 6. Drain bucket; 7. Drain valve; 8. Support ring; 9. Sealing ring; 10. Bucket cover; 11. Bearing 1; 12. Spray pipe; 13. Driven bevel gear; 14. Rotary joint; 15. Liquid inlet pipe; 16. Drive assembly; 1601. Motor; 1602. Support; 1603. Active bevel gear; 17. Reinforcement assembly; 1701. Support plate; 1702. Column; 1703. Bearing 2; 18. Protective cover; 19. Pipe groove; 20. Cover plate; 21. Heat dissipation vent; 22. Spray nozzle; 23. Stirring rod; 24. Scraper. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 5 , an industrial black smoke exhaust gas purification device with a self-cleaning function includes a purification barrel 1, a sewage hopper 6 is provided at the bottom end of the purification barrel 1, a sewage valve 7 is provided at the discharge end of the sewage hopper 6, a barrel cover 10 is provided at the top of the purification barrel 1, and a liquid spray pipe 12 is rotatably connected to the middle part of the barrel cover 10 through a bearing 11, and a liquid inlet pipe 15 is installed at the top of the liquid spray pipe 12 through a rotary joint 14. A plurality of nozzles 22 are provided on the surface of the liquid spray pipe 12, and spray liquid can be input into the liquid spray pipe 12 through the liquid inlet pipe 15, and the spray liquid can be sprayed out through the nozzle 22. The industrial black smoke exhaust gas passes through the purification barrel 1 When the chemical barrel 1 rises, the carbon powder in the exhaust gas can fall after being sprayed by the spray liquid, thereby purifying the black smoke exhaust gas. The bottom of the spray pipe 12 is connected to the scraper 24 through the stirring rod 23. The top of the barrel cover 10 is provided with a driving component 16 for driving the spray pipe 12 to rotate. The driving component 16 drives the spray pipe 12, which can drive the nozzle 22 to rotate along the spray pipe 12, thereby improving the uniformity of the spray. The bottom end of the barrel cover 10 is provided with a reinforcement component 17. The reinforcement component 17 increases the fulcrum of the spray pipe 12, which can reinforce the spray pipe 12 and improve the stability of the spray pipe 12.

[0025] In this embodiment, preferably, the drive assembly 16 includes a motor 1601, a support 1602 and a driving bevel gear 1603. The bottom end of the motor 1601 is fixedly provided with a support 1602, and the bottom end of the support 1602 is fixedly connected to one side of the top of the barrel cover 10. The output shaft of the motor 1601 is connected to the driving bevel gear 1603, and the top of the spray pipe 12 is provided with a driven bevel gear 13. The driven bevel gear 13 is meshed with the driving bevel gear 1603. The motor 1601 can be supported by the support 1602, and the motor 1601 can drive the driven bevel gear 13 to rotate through the driving bevel gear 1603, thereby rotating the spray pipe 12. The top of the barrel cover 10 is fixed with a protective cover 18, and the motor 1601 and the driving bevel gear 1603 are both located inside the protective cover 18. The protective cover 18 can provide protection for the motor 1601 and the driving bevel gear 1603. A pipe groove 19 is provided on one side of the top of the barrel cover 10. The liquid inlet pipe 15 is connected to the pipe groove 19 through which the liquid inlet pipe 15 can be passed. A cover plate 20 is fixedly connected to one side of the protective cover 18 by screws. A heat dissipation port 21 is provided on the surface of the cover plate 20. A protective net is fixed on the surface of the heat dissipation port 21. The heat dissipation port 21 can be used to dissipate heat from the motor 1601, and the protective net can prevent the entry of foreign matter.

[0026] In this embodiment, preferably, the reinforcement assembly 17 includes a support plate 1701 and a second bearing 1703. Columns 1702 are fixed on both sides of the top of the support plate 1701. The top of the column 1702 is fixedly connected to the bottom end of the barrel cover 10. A second bearing 1703 is provided in the middle of the support plate 1701. The spray pipe 12 is rotatably connected to the support plate 1701 through the second bearing 1703. The barrel cover 10 can support the support plate 1701 through the column 1702. The support plate 1701 can increase the fulcrum of the spray pipe 12 through the second bearing 1703, and can ensure the rotation activity of the spray pipe 12, thereby improving the stability of the spray pipe 12.

[0027] In this embodiment, preferably, an air inlet pipe 2 is provided at the top of the purification barrel 1, and an air outlet pipe 3 is provided at the bottom of the purification barrel 1. The air inlet end of the air inlet pipe 2 and the air outlet end of the air outlet pipe 3 are connected to a connecting pipe 5 through a one-way valve 4. Industrial waste gas can be input and output through the air inlet pipe 2 and the air outlet pipe 3. The one-way valve 4 can prevent the backflow of waste gas. A support ring 8 is welded to the top of the purification barrel 1. The surface of the support ring 8 is snap-connected with a sealing ring 9. The top of the support ring 8 is fixedly connected to the bottom end of the barrel cover 10 by bolts. The barrel cover 10 can be disassembled and assembled through the support ring 8. The sealing ring 9 can seal the barrel cover 10. The top of the sewage hopper 6 is welded to the bottom end of the purification barrel 1, and a sewage pipe is welded to the bottom end of the sewage hopper 6. The output end of the sewage pipe is fixedly connected to the input end of the sewage valve 7 through a flange, and the sewage valve 7 can be disassembled and assembled through the flange.

[0028] During use, the spray liquid is first input into the spray pipe 12 through the liquid inlet pipe 15, and the spray liquid can be sprayed out through the nozzle 22. Then, the driving bevel gear 1603 is driven by the motor 1601 of the drive assembly 16. The driving bevel gear 1603 and the driven bevel gear 13 can rotate the spray pipe 12, which can improve the uniformity of the spray liquid during spraying. The rotary joint 14 can prevent the torque of the spray pipe 12 from being transmitted to the liquid inlet pipe 15. Then, industrial black smoke exhaust gas is input through the air inlet pipe 2. The carbon powder in the exhaust gas can fall with the spray liquid after spraying, which can achieve the purification of the black smoke exhaust gas. The sewage hopper 6 can collect the carbon powder and the spray liquid. The purified exhaust gas can be output through the outlet pipe 3.

[0029] As the spray liquid and carbon powder increase in the sewage hopper 6, the staff regularly opens the sewage valve 7. The stirring rod 23 can stir the carbon powder in the spray liquid to avoid the accumulation of carbon powder, which is helpful for the discharge of carbon powder. The scraper 24 can clean the inner wall of the sewage hopper 6. The spray liquid can carry the carbon powder out of the sewage hopper 6. The self-cleaning of the interior of the sewage hopper 6 can be achieved when discharging the carbon powder. The barrel cover 10 can be removed by loosening the bolts fixing the barrel cover 10. The spray pipe 12 can be taken out by lifting the barrel cover 10, which is convenient for the maintenance and replacement of the nozzle 22 and the scraper 24. After the carbon powder is discharged, the sewage valve 7 is closed to store the spray liquid again.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An industrial black smoke exhaust gas purification device with a self-cleaning function, comprising a purification barrel (1), characterized in that: The bottom end of the purification barrel (1) is provided with a sewage hopper (6), the discharge end of the sewage hopper (6) is provided with a sewage valve (7), the top end of the purification barrel (1) is provided with a barrel cover (10), the middle part of the barrel cover (10) is rotatably connected to a liquid spraying pipe (12) through a bearing (11), the top end of the liquid spraying pipe (12) is installed with a liquid inlet pipe (15) through a rotary joint (14), a plurality of nozzles (22) are provided on the surface of the liquid spraying pipe (12), the bottom of the liquid spraying pipe (12) is connected to a scraper (24) through a stirring rod (23), the top end of the barrel cover (10) is provided with a driving component (16) for driving the liquid spraying pipe (12) to rotate, and the bottom end of the barrel cover (10) is provided with a reinforcement component (17).

2. The industrial black smoke exhaust gas purification device with self-cleaning function according to claim 1 is characterized in that: An air inlet pipe (2) is provided at the top of the purification barrel (1), and an air outlet pipe (3) is provided at the bottom of the purification barrel (1). The air inlet end of the air inlet pipe (2) and the air outlet end of the air outlet pipe (3) are both connected to a connecting pipe (5) via a one-way valve (4).

3. The industrial black smoke exhaust gas purification device with self-cleaning function according to claim 1 is characterized in that: A support ring (8) is welded to the top of the purification barrel (1), a sealing ring (9) is snap-fitted to the surface of the support ring (8), and the top of the support ring (8) is fixedly connected to the bottom of the barrel cover (10) by bolts.

4. The industrial black smoke exhaust gas purification device with self-cleaning function according to claim 1 is characterized in that: The driving assembly (16) comprises a motor (1601), a support (1602) and a driving bevel gear (1603). The support (1602) is fixedly provided at the bottom end of the motor (1601). The bottom end of the support (1602) is fixedly connected to one side of the top end of the barrel cover (10). The output shaft of the motor (1601) is connected to the driving bevel gear (1603). The top of the liquid spraying pipe (12) is provided with a driven bevel gear (13). The driven bevel gear (13) is meshed with the driving bevel gear (1603).

5. The industrial black smoke exhaust gas purification device with self-cleaning function according to claim 4 is characterized in that: A protective cover (18) is fixedly provided on the top of the barrel cover (10), and the motor (1601) and the driving bevel gear (1603) are both located inside the protective cover (18). A pipe groove (19) is provided on one side of the top of the barrel cover (10), and the liquid inlet pipe (15) is connected to the pipe groove (19) through insertion.

6. The industrial black smoke exhaust gas purification device with self-cleaning function according to claim 5 is characterized in that: One side of the protective cover (18) is fixedly connected to a cover plate (20) by screws, a heat dissipation opening (21) is provided on the surface of the cover plate (20), and a protective net is fixedly provided on the surface of the heat dissipation opening (21).

7. The industrial black smoke exhaust gas purification device with self-cleaning function according to claim 1 is characterized in that: The top of the sewage hopper (6) is welded to the bottom of the purification barrel (1), and a sewage pipe is welded to the bottom of the sewage hopper (6). The output end of the sewage pipe is fixedly connected to the input end of the sewage valve (7) through a flange.

8. The industrial black smoke exhaust gas purification device with self-cleaning function according to claim 1 is characterized in that: The reinforcement assembly (17) includes a support plate (1701) and a second bearing (1703). Columns (1702) are fixedly provided on both sides of the top of the support plate (1701). The top of the column (1702) is fixedly connected to the bottom of the barrel cover (10). The middle of the support plate (1701) is provided with a second bearing (1703). The liquid spraying pipe (12) is rotatably connected to the support plate (1701) via the second bearing (1703).

Citation Information

Patent Citations

  • Energy-saving and environment-friendly industrial waste gas purification equipment

    CN213286190U