Uniform mixer for producing paint film slag remover

Abstract

The utility model discloses a uniform blender mixer for producing a paint film slag remover, and relates to the technical field of slag remover production, a vibration feeding mechanism comprises a fixed shaft and a first motor, the fixed shaft and the first motor are both fixedly connected to the front surface of a connecting plate, the output end of the first motor is fixedly connected with a rotating arm, and the rotating arm is fixedly connected with a vibration feeding mechanism. A first transmission shaft is fixedly connected to the front face of the rotating arm, a transmission arm is rotationally connected to the outer surface of the first transmission shaft, a second transmission shaft is rotationally connected to the front face of the transmission arm, and a vibration strip is arranged between the outer surface of the fixed shaft and the outer surface of the second transmission shaft. The friction force and the adhesive force between materials can be effectively reduced through vibration feeding, the materials are kept in a flowing state in the feeding process, the blocking phenomenon is reduced, the materials can be evenly distributed in the feeding stage through vibration feeding, a good foundation is laid for the follow-up mixing process, and the mixing uniformity is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of slag remover production, in particular to a uniform mixer for the production of paint film slag removers. Background Art

[0002] Deslagging agents are primarily used to gather infusible materials on the surface of molten iron solutions, making them easier to remove and ensuring the purity of the molten iron solution. Deslagging agents have excellent thermal insulation properties and can form a dense thermal film on the molten metal, effectively preventing the loss of heat energy in the molten metal. When processing deslagging agents, perlite is the main ingredient, along with some additional ingredients, requiring a uniform mixing of the raw materials. However, in traditional feeding methods, materials may become clogged in the feeding bin due to factors such as humidity, uneven particle size distribution, or viscosity. This blockage can lead to production interruptions and reduced efficiency. Furthermore, due to poor material fluidity during traditional feeding, the material can easily fall directly into the mixing container due to excessively uneven distribution, which can also reduce the subsequent mixing effect to a certain extent. Utility Model Content

[0003] The purpose of the utility model is to provide a uniform mixer for producing paint film deslagging agents, so as to solve the technical problems mentioned in the above background technology.

[0004] The purpose of the utility model can be achieved through the following technical solutions:

[0005] A uniform mixer for producing a paint film deslagging agent comprises a fixed plate and a mixing trough. The back of the fixed plate is fixedly connected to a connecting plate, and the front of the connecting plate is provided with a vibrating feeding mechanism.

[0006] The vibrating feeding mechanism includes a fixed shaft and a first motor, the fixed shaft and the first motor are both fixedly connected to the front of the connecting plate, the output end of the first motor is fixedly connected to a rotating arm, the front of the rotating arm is fixedly connected to a first transmission shaft, the outer surface of the first transmission shaft is rotatably connected to the transmission arm, the front of the transmission arm is rotatably connected to the second transmission shaft, a vibration bar is provided between the outer surfaces of the fixed shaft and the second transmission shaft, the inner wall of the vibration bar is rotatably connected to the rotating shaft, the outer surface of the rotating shaft is fixedly connected to a U-shaped block, the bottom of the U-shaped block is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to a feeding bin.

[0007] As a further solution of the present invention: four support columns are fixedly connected to the inner wall of the fixed plate, support bars are fixedly connected between the tops of the two support columns on the left and between the tops of the two support columns on the right, a U-shaped plate is fixedly connected to the top of the fixed plate, and a stirring and pouring mechanism is provided between the two support bars, the U-shaped plate and the mixing trough.

[0008] As a further solution of the present invention: the stirring and discharging mechanism includes a second motor, which is a double-shaft servo motor, and the second motor is fixedly connected to the top of the U-shaped plate through a machine base. The inner wall of the support bar on the left is rotatably connected to the stirring shaft, and the inner wall of the support bar on the right is rotatably connected to the rotating rod. Two output shafts are provided on the second motor, and the outer surfaces of the two output shafts are fixedly connected to the first pulley, and the outer surface of the stirring shaft and the outer surface of the rotating rod are fixedly connected to the second pulley, and the two first pulleys are respectively rotatably connected to the adjacent second pulleys with a transmission chain, and the outer surface of the stirring shaft is fixedly connected to multiple stirring rods.

[0009] As a further solution of the present invention: two sliding grooves are opened on the top of the fixed plate, the inner walls of the two sliding grooves are slidably connected with sliding blocks, a pad is fixedly connected between the opposite sides of the two sliding blocks, and a handle is fixedly connected to the front of the pad.

[0010] As a further solution of the present invention: four insertion holes are opened on the top of the mixing tank, the inner walls of the four insertion holes are slidably connected with insertion rods, and a cover plate is fixedly connected between the tops of the four insertion rods.

[0011] As a further solution of the present invention: the stirring shaft and the mixing tank are rotationally connected, and the second pulley on the right side and the mixing tank are fixedly connected.

[0012] As a further solution of the present invention: the bottoms of the four support columns are fixedly connected to a base plate.

[0013] Beneficial effects

[0014] The utility model provides a uniform mixer for producing paint film deslagging agents. Compared with the existing technology, it has the following advantages:

[0015] (1) The present application sets up a vibrating feeding mechanism, which can effectively reduce the friction and adhesion between materials while feeding, so that the materials can maintain a flowing state during the feeding process and reduce blockage. Feeding while vibrating also helps the materials to be evenly distributed at the feeding stage, laying a good foundation for the subsequent mixing process and improving the mixing uniformity.

[0016] (2) The present application sets up a stirring and discharging mechanism, which uses only one motor to shear and stir the material by the stirring rod, so that the material is mixed evenly. After the stirring is completed, the mixing tank can be turned over and tilted to discharge the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the main figure of the utility model;

[0018] Figure 2This is a schematic diagram of the utility model in a pulled-out state;

[0019] Figure 3 It is a three-dimensional diagram of the local structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the utility model in the state of flipping and unloading;

[0021] Figure 5 It is a cutaway view of the local structure of the utility model;

[0022] Figure 6 This is a three-dimensional diagram of the vibrating feeding mechanism of the utility model;

[0023] Figure 7 It is a three-dimensional diagram of the stirring and pouring mechanism of the utility model.

[0024] In the figure: 1. fixed plate; 2. mixing trough; 3. connecting plate; 4. vibrating feeding mechanism; 41. fixed shaft; 42. first motor; 43. rotating arm; 44. first transmission shaft; 45. transmission arm; 46. second transmission shaft; 47. vibrating bar; 48. rotating shaft; 49. U-shaped block; 410. connecting rod; 411. feeding bin; 5. supporting column; 6. supporting bar; 7. U-shaped plate; 8. stirring and discharging mechanism; 81. second motor; 82. machine base; 83. stirring shaft; 84. rotating rod; 85. output shaft; 86. first pulley; 87. second pulley; 88. transmission chain; 89. stirring rod; 9. chute; 10. sliding block; 11. pad; 12. handle; 13. socket; 14. plug rod; 15. cover plate; 16. base plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-7As shown, the utility model is a uniform mixer for the production of paint film deslagging agents, comprising a fixed plate 1 and a mixing trough 2, the back of the fixed plate 1 is fixedly connected to a connecting plate 3, and the front of the connecting plate 3 is provided with a vibrating feeding mechanism 4; the vibrating feeding mechanism 4 comprises a fixed shaft 41 and a first motor 42, the first motor 42 is electrically connected to an external power supply, and is controlled by an external program. The fixed shaft 41 and the first motor 42 are both fixedly connected to the front side of the connecting plate 3. The output end of the first motor 42 is fixedly connected to a rotating arm 43. The front side of the rotating arm 43 is fixedly connected to a first transmission shaft 44. The outer surface of the first transmission shaft 44 is rotatably connected to a transmission arm 45. The front side of the transmission arm 45 is rotatably connected to a second transmission shaft 46. A vibration bar 47 is provided between the outer surfaces of the fixed shaft 41 and the second transmission shaft 46. The inner wall of the vibration bar 47 is rotatably connected to a rotating shaft 48. The outer surface of the rotating shaft 48 is fixedly connected to a U-shaped block 49. The bottom of the U-shaped block 49 is fixedly connected to a connecting rod 410. The bottom of the connecting rod 410 is fixedly connected to a feeding bin 411. By setting up a vibrating feeding mechanism 4, vibrating the feeding can effectively reduce the friction and adhesion between the materials, so that the materials can remain in a flowing state during the feeding process and reduce blockage. Feeding while vibrating also helps the materials to be evenly distributed in the feeding stage, laying a good foundation for the subsequent mixing process and improving the mixing uniformity.

[0027] Four support columns 5 are fixedly connected to the inner wall of the fixed plate 1. The design of multiple support columns 5 also makes the entire device more stable. Support bars 6 are fixedly connected between the tops of the two left support columns 5 and the tops of the two right support columns 5. A U-shaped plate 7 is fixedly connected to the top of the fixed plate 1. A stirring and pouring mechanism 8 is provided between the two support bars 6, the U-shaped plate 7 and the mixing trough 2. By providing the stirring and pouring mechanism 8, the material is sheared and stirred by the stirring rod 89 through only one motor, so that the material is mixed evenly. After stirring is completed, the mixing trough 2 can also be turned over and tilted for pouring.

[0028] The stirring and pouring mechanism 8 includes a second motor 81, which is electrically connected to an external power supply and controlled by an external program. The second motor 81 is a dual-axis servo motor, which has two output shafts and can independently control two different movement directions. By controlling the motor through a servo motor driver and a controller, precise control of its movement position, speed and rotation direction can be achieved, so that independent control of the forward and reverse directions can be achieved. The second motor 81 is fixedly connected to the top of the U-shaped plate 7 through the base 82. The inner wall of the left support bar 6 is rotatably connected to the stirring shaft 83, and the inner wall of the right support bar 6 is rotatably connected to the rotating rod 84. The second motor 81 is provided with two output shafts 85. The outer surfaces of the two output shafts 85 are fixedly connected to the first pulley 86. The outer surfaces of the stirring shaft 83 and the outer surfaces of the rotating rod 84 are fixedly connected to the second pulley 87. The two first pulleys 86 are rotatably connected to the adjacent second pulleys 87. The transmission chain 88 is made of steel chain material. It is more durable than transmission belts made of materials such as rubber or polyurethane, can withstand extreme conditions and heavy loads, is not easy to slip, can transmit greater force, and is not easy to age and break. The outer surface of the stirring shaft 83 is fixedly connected to a plurality of stirring rods 89. The distribution angles of the plurality of stirring rods 89 are different, which can make it possible to better shear and stir the material during stirring.

[0029] Two slide grooves 9 are provided on the top of the fixed plate 1, and the inner walls of the two slide grooves 9 are slidably connected with sliding blocks 10, a pad 11 is fixedly connected between the opposite sides of the two sliding blocks 10, and a handle 12 is fixedly connected to the front of the pad 11.

[0030] Four insertion holes 13 are provided on the top of the mixing tank 2 . Insertion rods 14 are slidably connected to the inner walls of the four insertion holes 13 . Cover plates 15 are fixedly connected between the tops of the four insertion rods 14 .

[0031] The stirring shaft 83 is rotationally connected to the mixing tank 2 , and the right second pulley 87 is fixedly connected to the mixing tank 2 .

[0032] The bottoms of the four support columns 5 are fixedly connected to a base plate 16 .

[0033] In the traditional feeding method, if the material is poured into the mixer at once, it will cause uneven distribution of the raw materials in the mixer, which will affect the stirring effect and mixing uniformity to a certain extent, and may also cause material splashing, which will endanger the safety of the operator. By vibrating the hopper while continuously feeding, the material distribution will be more even, which will also reduce the safety risk of the operator and will not easily splash.

[0034] The second motor 81 is a dual-shaft servo motor. Its position, speed, and direction of rotation are precisely controlled by a servo motor driver and controller. When discharging, the material can be discharging at an angle exceeding 90 degrees, and the larger the angle, the faster the discharging speed.

[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0036] The working principle of the present invention is as follows: first, the material is poured into the feed bin 411, and the first motor 42 is started to drive the rotating arm 43 at the output end to rotate. The first transmission shaft 44 on the rotating arm 43 drives the transmission arm 45, so that the transmission arm 45 drives the vibration bar 47 to swing back and forth on the outer surface of the fixed shaft 41 through the second transmission shaft 46. At the same time, the rotating shaft 48 on the inner wall of the vibration bar 47 drives the feed bin 411 at the bottom of the connecting rod 410 to vibrate up and down through the U-shaped block 49, so that the material continues to fall from the feed bin 411 into the mixing trough 2. After the loading is completed, the cover plate 15 is inserted into the four insertion holes 13 through the four insertion rods 14 to cover the cover plate 15 on the mixing trough 2, and then the second motor 81 is started to drive the output shaft 85 on the left to rotate, so that the first The pulley 86 drives the second pulley 87 on the left side to rotate through the adjacent transmission chain 88. The rotation of the second pulley 87 drives the stirring shaft 83 to rotate between the inner wall of the mixing trough 2 and the inner wall of the left support bar 6, so that multiple stirring rods 89 stir and mix the materials. Then the cover plate 15 is pulled out from the four insertion holes 13 through the four insertion rods 14, the cover plate 15 is removed, and then the handle 12 is held to slide the pad 11 through the two sliding blocks 10 in the two slide grooves 9 to pull out the material receiving container. The pad 11 is placed on the pad 11. Finally, the second motor 81 is started to drive the output shaft 85 on the right side to rotate, so that the first pulley 86 on the right side drives the second pulley 87 on the right side through the adjacent transmission chain 88 to rotate through the rotating rod 84 in the inner wall of the right support bar 6, so that the mixing trough 2 is turned over for pouring.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A uniform mixer for producing a paint film deslagging agent, comprising a fixed plate (1) and a mixing tank (2), characterized in that: The back side of the fixed plate (1) is fixedly connected to a connecting plate (3), and the front side of the connecting plate (3) is provided with a vibration feeding mechanism (4); The vibrating feeding mechanism (4) comprises a fixed shaft (41) and a first motor (42), wherein the fixed shaft (41) and the first motor (42) are both fixedly connected to the front face of the connecting plate (3), the output end of the first motor (42) is fixedly connected to a rotating arm (43), the front face of the rotating arm (43) is fixedly connected to a first transmission shaft (44), the outer surface of the first transmission shaft (44) is rotatably connected to a transmission arm (45), the front face of the transmission arm (45) is rotatably connected to a second transmission shaft (46), a vibrating bar (47) is provided between the outer surfaces of the fixed shaft (41) and the second transmission shaft (46), the inner wall of the vibrating bar (47) is rotatably connected to a rotating shaft (48), the outer surface of the rotating shaft (48) is fixedly connected to a U-shaped block (49), the bottom of the U-shaped block (49) is fixedly connected to a connecting rod (410), and the bottom of the connecting rod (410) is fixedly connected to a feeding bin (411).

2. The uniform mixer for producing a paint film deslagging agent according to claim 1, characterized in that: Four support columns (5) are fixedly connected to the inner wall of the fixed plate (1); support bars (6) are fixedly connected between the tops of the two support columns (5) on the left and between the tops of the two support columns (5) on the right; a U-shaped plate (7) is fixedly connected to the top of the fixed plate (1); and a stirring and pouring mechanism (8) is provided between the two support bars (6), the U-shaped plate (7) and the mixing trough (2).

3. The uniform mixer for producing a paint film deslagging agent according to claim 2, characterized in that: The stirring and discharging mechanism (8) includes a second motor (81), which is a double-output shaft servo motor. The second motor (81) is fixedly connected to the top of the U-shaped plate (7) through a machine base (82). The inner wall of the left support bar (6) is rotatably connected to a stirring shaft (83), and the inner wall of the right support bar (6) is rotatably connected to a rotating rod (84). The second motor (81) is provided with two output shafts (85). The outer surfaces of the two output shafts (85) are fixedly connected to a first pulley (86). The outer surface of the stirring shaft (83) and the outer surface of the rotating rod (84) are fixedly connected to a second pulley (87). The two first pulleys (86) are rotatably connected to the adjacent second pulleys (87) with a transmission chain (88). The outer surface of the stirring shaft (83) is fixedly connected to a plurality of stirring rods (89).

4. The uniform mixer for producing a paint film deslagging agent according to claim 1, characterized in that: Two sliding grooves (9) are provided on the top of the fixed plate (1), and the inner walls of the two sliding grooves (9) are slidably connected to sliding blocks (10), and a pad (11) is fixedly connected between the opposite sides of the two sliding blocks (10), and a handle (12) is fixedly connected to the front of the pad (11).

5. The uniform mixer for producing a paint film deslagging agent according to claim 1, characterized in that: Four insertion holes (13) are provided on the top of the mixing tank (2), the inner walls of the four insertion holes (13) are slidably connected with insertion rods (14), and a cover plate (15) is fixedly connected between the tops of the four insertion rods (14).

6. The uniform mixer for producing a paint film deslagging agent according to claim 3, characterized in that: The stirring shaft (83) and the mixing tank (2) are rotatably connected, and the second pulley (87) on the right side and the mixing tank (2) are fixedly connected.

7. The uniform mixer for producing a paint film deslagging agent according to claim 2, characterized in that: The bottoms of the four support columns (5) are all fixedly connected to a base plate (16).

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