Double-roller sand making equipment

By setting up a roller skin repair mechanism in the double-roller sand making equipment and using the longitudinal and lateral adjustment mechanisms to repair the rollers online, the problem of low efficiency in repairing the rollers in the existing technology that requires disassembly is solved, and efficient roller skin repair is achieved.

CN223351760UActive Publication Date: 2025-09-19HUBEI CHUXIN MINING CO LTD
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Patent Information

Application Number
CN202421994169.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-09-19
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing roller sand making equipment needs to disassemble the rollers for repair when the roller skin is damaged, resulting in low repair efficiency.

Method used

Roller skin repairing mechanisms are set on both sides of the double-roller sand making machine. The longitudinal and lateral adjustment mechanisms are used to make the cutting components contact with the rotating rollers to repair the roller skin, and the air inlet components are used to prevent debris from entering.

Benefits of technology

This allows efficient repair of the roller skin without disassembling the roller, improving repair efficiency and maintaining normal equipment operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223351760U_ABST
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Abstract

The utility model provides double-roller sand making equipment which comprises a double-roller sand making machine and two rollers arranged in the double-roller sand making machine, and roller skin repairing mechanisms are symmetrically arranged on the two sides of the double-roller sand making machine and used for repairing the corresponding rollers. According to the double-roller sand making machine, the roller skin repairing mechanisms corresponding to the two rollers are symmetrically arranged on the two sides of the double-roller sand making machine correspondingly, when roller skins need to be repaired, the cutting assemblies are conveyed to be in contact with the rotating rollers through the longitudinal distance adjusting mechanisms of the roller skin repairing mechanisms, and the rollers are cut and repaired through autorotation of the rollers; and meanwhile, under the action of the transverse adjusting mechanism, the cutting assembly is driven to comprehensively cut and repair the roller, so that the rotor is prevented from being disassembled and repaired, and the repair efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of sand and gravel aggregates, in particular to a pair of roller sand making equipment. Background Art

[0002] A double-roller sand making machine is a mechanical device used for crushing and grinding materials, widely used in industries such as mining, construction, and the chemical industry. This equipment primarily uses two counter-rotating rollers to squeeze and crush materials to achieve the desired particle size. After a period of use, the roller skins can become damaged to some extent. Currently, when damage does not reach the required replacement standard, the roller skins are typically repaired using cutting tools. However, existing repair procedures typically require disassembly of the rollers, a time-consuming and labor-intensive process that results in low repair efficiency. Therefore, a double-roller sand making machine was proposed to address this issue. Utility Model Content

[0003] The main purpose of the utility model is to provide a roller sand making device to solve the problem that the existing cutting and repair work usually requires the rollers to be disassembled before being carried out, which is a time-consuming and labor-intensive process and leads to low repair efficiency.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a double-roller sand-making equipment, comprising a double-roller sand-making machine and two rollers arranged in the double-roller sand-making machine, and roller skin repair mechanisms are symmetrically arranged on both sides of the double-roller sand-making machine for repairing the corresponding rollers, wherein the roller skin repair mechanism comprises a storage box fixed on the side of the double-roller sand-making machine and parallel to the rollers, and a telescopic opening is provided between the storage box and the double-roller sand-making machine to connect the two, and a longitudinal spacing adjustment mechanism is provided on the inner bottom wall of the storage box, and a transverse adjustment mechanism is provided on the transmission of the longitudinal spacing adjustment mechanism, and a cutting assembly is provided on the transmission of the transverse adjustment mechanism. The cutting assembly can pass through the telescopic opening and contact with the rotating roller under the adjustment of the longitudinal spacing adjustment mechanism, and transversely cut the roller through the adjustment of the transverse adjustment mechanism.

[0005] In the preferred embodiment, the longitudinal spacing adjustment mechanism includes two fixed limit slides and a rotatable screw. The limit slides and the screw are arranged in the storage box perpendicular to the roller. A drive motor with an output end connected to the screw is fixed on the outside of the storage box.

[0006] In the preferred embodiment, the lateral adjustment mechanism is a linear movable slide, and a threaded sleeve and two sliding sleeves are provided at the bottom of the linear movable slide, wherein the threaded sleeve is threadedly mounted on the outside of the screw, and the two sliding sleeves are respectively slidably mounted on the outside of the two limiting slides, and the cutting assembly is installed on the sliding platform of the linear movable slide.

[0007] In a preferred embodiment, the cutting assembly includes a turning tool mounting seat mounted on a sliding table of the linear movable slide, and a cutting tool with a tool head facing the roller is mounted on the cutting tool mounting seat.

[0008] In a preferred embodiment, a laser rangefinder is further provided on the sliding table of the linear movable slide, and a measuring end of the laser rangefinder and a cutting head of the cutting knife are located on the same axis of the roller.

[0009] In a preferred embodiment, an air inlet slot corresponding to the telescopic opening is further provided on the back of the storage box, and an air inlet assembly is installed at the air inlet slot.

[0010] In a preferred embodiment, the air inlet assembly includes an air guide cover installed at the air inlet slot, and the back side of the air guide cover is connected to an air inlet tube for connecting to the fan duct.

[0011] In the preferred embodiment, baffle plates are provided on both sides of the feed port of the double-roller sand making machine to prevent sand and gravel aggregates from falling to the back of the roller. The double-roller sand making machine is also provided with two cameras located on the back of the baffle plates, and the shooting end of the camera is facing the connection between the cutting knife and the roller.

[0012] The utility model provides a double-roller sand-making equipment. By symmetrically arranging roller skin repair mechanisms corresponding to the two rollers on both sides of the double-roller sand-making machine, when the roller skin needs to be repaired, the longitudinal spacing adjustment mechanism of the roller skin repair mechanism is utilized to transport the cutting component to contact with the rotating roller, and the roller is used to cut and repair it by its own rotation. At the same time, under the action of the transverse adjustment mechanism, the cutting component is driven to perform comprehensive cutting and repair on the roller, thereby avoiding the need to remove the rotor for repair and greatly improving the repair efficiency. When repair is not needed, the cutting component can be stored in the storage box, thereby not affecting the normal operation of the double-roller sand-making machine. In addition, by arranging the air inlet component, an outward blowing airflow can be formed in the roller skin repair mechanism to avoid debris from entering it. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a front structural sectional view of the utility model;

[0016] Figure 3 This is an exploded structural diagram of the roller skin repair mechanism of the utility model;

[0017] Figure 4 This utility model Figure 1 Half-section structure diagram;

[0018] In the figure: a double-roller sand making machine 1; roller 2; roller skin repair mechanism 3; storage box 301; telescopic opening 3010; air inlet slot 3012; longitudinal spacing adjustment mechanism 302; limiting slide 3020; screw 3021; ​​drive motor 3022; lateral adjustment mechanism 303; linear movable slide 3030; threaded sleeve 3031; sliding sleeve 3032; cutting assembly 304; turning tool mounting seat 3040; cutting knife 3041; laser rangefinder 3042; air inlet assembly 305; air guide cover 3050; air inlet tube 3051; material baffle 4; camera 5. DETAILED DESCRIPTION

[0019] like Figure 1-4 As shown, a double-roller sand making equipment includes a double-roller sand making machine 1. The double-roller sand making machine 1 is provided with two rollers 2 for crushing sand and gravel. This is the existing technology in this field, so it will not be described in detail. Roller skin repair mechanisms 3 are symmetrically arranged on both sides of the double-roller sand making machine 1 for repairing the corresponding rollers 2.

[0020] Among them, the roller skin repair mechanism 3 includes a storage box 301 fixed on the side of the double-roller sand making machine 1 and parallel to the roller 2. A telescopic opening 3010 is provided between the storage box 301 and the double-roller sand making machine 1 to connect the two. A longitudinal spacing adjustment mechanism 302 is provided on the inner bottom wall of the storage box 301. A transverse adjustment mechanism 303 is provided on the longitudinal spacing adjustment mechanism 302. A cutting component 304 is provided on the transverse adjustment mechanism 303. The cutting component 304 can pass through the telescopic opening 3010 and contact the rotating roller 2 under the adjustment of the longitudinal spacing adjustment mechanism 302, and transversely cut the roller 2 through the adjustment of the transverse adjustment mechanism 303.

[0021] In the preferred embodiment, the longitudinal spacing adjustment mechanism 302 includes two limit slides 3020 and a screw 3021. The limit slides 3020 and the screw 3021 are both arranged in the storage box 301 perpendicular to the roller 2. The limit slide 3020 is fixed in the storage box 301. The screw 3021 is rotatably arranged in the storage box 301 through a bearing and is located between the two limit slides 3020. A drive motor 3022 is fixed on the outside of the storage box 301, and the output end is transmission-connected to the screw 3021.

[0022] In the preferred embodiment, the lateral adjustment mechanism 303 is a linear movable slide 3030, the bottom of which is provided with a threaded sleeve 3031 and two sliding sleeves 3032, wherein the threaded sleeve 3031 is threadedly mounted on the outside of the screw 3021, and the two sliding sleeves 3032 are respectively slidably mounted on the outside of the two limiting slides 3020, and the cutting assembly 304 is installed on the sliding platform of the linear movable slide 3030.

[0023] During use, the screw 3021 is driven to rotate by the driving motor 3022, so that the threaded sleeve 3031 outside the screw 3021 is used to make the lateral adjustment mechanism 303 move longitudinally under the sliding sleeve 3032 and the limiting slide 3020, so that the cutting assembly 304 passes through the telescopic opening 3010 and contacts the corresponding roller 2. In addition, by installing the cutting assembly 304 on the sliding table of the linear movable slide 3030, the cutting assembly 304 can be driven by the linear movable slide 3030 to move along the axial direction of the roller 2, thereby comprehensively repairing the roller 2.

[0024] It should be noted that the moving length of the sliding table of the linear movable slide 3030 should meet the axial length of the roller skin of roller 2, and the linear movable slide 3030 is a mature existing technology, so it will not be described in detail.

[0025] In this embodiment, the sliding sleeve 3032 and the threaded sleeve 3031 are both fixed to the bottom of the linear movable slide 3030 by screws.

[0026] In a preferred embodiment, the cutting assembly 304 includes a turning tool mounting seat 3040 mounted on the sliding table of the linear movable slide 3030 , and a cutting tool 3041 with its tool head facing the roller 2 is mounted on the cutting tool mounting seat 3040 .

[0027] When in use, the cutting head of the cutting knife 3041 is moved to contact the roller 2, and then the roller 2 is rotated to complete the cutting and repair of the roller skin. There is no need to disassemble the roller 2 for repair, which greatly improves the repair efficiency.

[0028] In the preferred embodiment, a laser rangefinder 3042 is further provided on the sliding platform of the linear movable slide 3030. The measuring end of the laser rangefinder 3042 and the cutter head of the cutting knife 3041 are located on the same axis of the roller 2, so that the distance between the cutting knife 3041 and the roller 2 can be accurately adjusted using the laser rangefinder 3042.

[0029] In the preferred embodiment, an air inlet slot 3012 corresponding to the telescopic opening 3010 is also provided on the back of the storage box 301, and an air inlet assembly 305 is installed at the air inlet slot 3012. The air generated by the fan can be introduced into the storage box 301 through the air inlet assembly 305 and blown out from the telescopic opening 3010, thereby effectively preventing debris generated during cutting and repair from entering the storage box 301.

[0030] In a preferred embodiment, the air inlet assembly 305 includes an air guide cover 3050 installed at the air inlet slot 3012 , and the back of the air guide cover 3050 is connected to an air inlet tube 3051 for connecting to the fan duct.

[0031] In the preferred embodiment, baffle plates 4 are provided on both sides of the feed port of the double-roller sand making machine 1 to prevent sand and gravel aggregates from falling to the back of the roller 2. The double-roller sand making machine 1 is also provided with two cameras 5 located on the back of the baffle plates 4 respectively. The shooting end of the camera 5 is facing the connection between the cutting knife 3041 and the roller 2, and the cutting situation can be monitored in real time.

[0032] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A roller sand making device, comprising a roller sand making machine (1) and two rollers (2) arranged in the roller sand making machine (1), characterized in that: Roller skin repair mechanisms (3) are symmetrically arranged on both sides of the roller sand making machine (1) for repairing the corresponding rollers (2), wherein the roller skin repair mechanism (3) comprises a storage box (301) fixed on the side of the roller sand making machine (1) and parallel to the rollers (2), a telescopic opening (3010) is arranged between the storage box (301) and the roller sand making machine (1) to connect the two, a longitudinal spacing adjustment mechanism (302) is arranged on the inner bottom wall of the storage box (301), a transverse adjustment mechanism (303) is arranged on the longitudinal spacing adjustment mechanism (302), and a cutting assembly (304) is arranged on the transverse adjustment mechanism (303), and the cutting assembly (304) can pass through the telescopic opening (3010) and contact the rotating rollers (2) under the adjustment of the longitudinal spacing adjustment mechanism (302), and cut the rollers (2) transversely through the adjustment of the transverse adjustment mechanism (303).

2. The roller sand making equipment according to claim 1, characterized in that: The longitudinal spacing adjustment mechanism (302) comprises two fixed limiting slide bars (3020) and a rotatable screw rod (3021). The limiting slide bars (3020) and the screw rod (3021) are both arranged perpendicularly to the roller (2) in the storage box (301). A driving motor (3022) having an output end transmission-connected to the screw rod (3021) is fixedly provided on the outside of the storage box (301).

3. The roller sand making equipment according to claim 2, characterized in that: The lateral adjustment mechanism (303) is a linear movable slide (3030), the bottom of which is provided with a threaded sleeve (3031) and two sliding sleeves (3032), wherein the threaded sleeve (3031) is threadedly mounted on the outside of the screw rod (3021), and the two sliding sleeves (3032) are respectively slidably mounted on the outside of the two limit slide rods (3020), and the cutting assembly (304) is mounted on the sliding platform of the linear movable slide (3030).

4. The roller sand making equipment according to claim 3, characterized in that: The cutting assembly (304) comprises a turning tool mounting seat (3040) mounted on a sliding platform of a linear movable slide (3030), and a cutting tool (3041) with a tool head facing the roller (2) is mounted on the cutting tool mounting seat (3040).

5. The roller sand making equipment according to claim 4, characterized in that: A laser rangefinder (3042) is also provided on the sliding platform of the linear movable slide (3030), and the measuring end of the laser rangefinder (3042) and the cutter head of the cutting knife (3041) are located on the same axis of the roller (2).

6. A roller sand making equipment according to any one of claims 1 to 5, characterized in that: The back of the storage box (301) is further provided with an air inlet slot (3012) corresponding to the telescopic opening (3010), and an air inlet assembly (305) is installed at the air inlet slot (3012).

7. The roller sand making equipment according to claim 6, characterized in that: The air inlet assembly (305) comprises an air guide cover (3050) installed at the air inlet slot (3012), and the back of the air guide cover (3050) is connected to an air inlet tube (3051) for connecting to the fan duct.

8. The roller sand making equipment according to claim 4, characterized in that: Material baffles (4) are provided on both sides of the feed port of the roller sand making machine (1) to prevent sand and gravel aggregate from falling onto the back of the roller (2). The roller sand making machine (1) is also provided with two cameras (5) located on the back of the material baffles (4), with the shooting ends of the cameras (5) facing the connection between the cutting blade (3041) and the roller (2).