High-toughness steel wire rope oil spraying and coating equipment

Abstract

The utility model belongs to the technical field of steel wire rope spraying, dipping and oiling, and particularly relates to high-toughness steel wire rope spraying, dipping and oiling equipment which is characterized in that an oil spraying bin is arranged on an oil dipping table, a fixed table is connected below the oil spraying bin through an oil spraying pipe, an oil spraying nozzle is arranged on the fixed table, and an oil pump is arranged on each of two sides of the oil dipping table; the oil pump is connected into the oil immersion platform through an oil pumping pipe and is connected with the oil spraying bin through an oil conveying pipe; lubricating oil in the oil immersion platform can be pumped out and flows into the oil immersion platform after being sprayed to the steel wire rope through the oil spraying nozzle, so that the lubricating oil is recycled, and the oil immersion effect on the surface of the steel wire rope is improved; the dust removal motor drives the fan to rotate to generate suction force, the adjustable guide pipe connected with the cleaning table sucks dust and impurities cleaned by the cleaning brush on the surface of the steel wire rope, and the dust and the impurities are filtered through the filter screen and then discharged through the slag discharging hole formed in the bottom of the dust removal cylinder. The steel wire rope grease smearing quality can be prevented from being affected by dust and impurities on the surface of the steel wire rope.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel wire rope dipping and oiling, in particular to a high-toughness steel wire rope dipping and oiling device. Background Art

[0002] High-toughness wire rope immersion oiling equipment is a device specially used for wire rope oiling. It evenly applies grease to the wire rope through a specific mechanism and method. This equipment has the advantages of simple operation, uniform oiling, and high work efficiency. It can significantly improve the rust and corrosion resistance and service life of the wire rope.

[0003] The specific design and structure of high-toughness wire rope immersion oiling equipment may vary depending on different manufacturers and application requirements, but in general, they all include the following key parts: transmission and traction structure, support structure, etc. The transmission and traction structure is used to drive the wire rope to move in the oiling equipment. It includes components such as motors and rollers. The motor provides power, and the rollers are responsible for transmitting power to the wire rope so that it can pass smoothly through the oiling area; the support structure is the basic part of the equipment, used to support the entire oiling system. It is usually made of strong steel or alloy materials to ensure the stability and durability of the equipment. The support structure is responsible for fixing the various components in the appropriate position so that they can work together.

[0004] The existing high-toughness wire rope immersion oiling equipment has an imprecise oiling system control, which will lead to excessive use of lubricating oil and waste, which not only increases production costs but also pollutes the environment. After long-term use, the nozzles, pipes and other components inside the equipment may be clogged due to the accumulation of lubricating oil residue, impurities and other substances, which will not only affect the oiling effect but also cause damage to the equipment. The presence of dust and impurities on the surface of the wire rope will also affect the quality of grease coating on the wire rope surface.

[0005] In order to solve the above problems, a high-toughness steel wire rope immersion oiling equipment is proposed. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art and address the problems existing in the existing equipment, the utility model proposes a high-toughness steel wire rope immersion oiling equipment.

[0007] The technical solution adopted by the utility model to solve the technical problem is a high-toughness steel wire rope immersion oiling equipment, including an oil immersion platform, two groups of fixed frames are provided on the oil immersion platform, one of the fixed frames is provided with a No. 1 motor bracket, the No. 1 motor bracket is installed with a release motor, the output end of the release motor is connected to a release roller through a rotating shaft, the release roller is rotatably arranged in the fixed frame, a cleaning platform is provided below the release roller, a rope passing hole is provided on the cleaning platform, and a cleaning brush is provided in the rope passing hole;

[0008] A dust cleaning cylinder is provided on the side of the cleaning table, a dust removal motor is provided inside the dust cleaning cylinder, the output shaft of the dust removal motor is connected to a fan, a filter is provided inside the dust cleaning cylinder, and the filter is located below the fan, an air hole is provided at the bottom of the dust cleaning cylinder, an adjustable guide tube is provided on the air hole, the other end of the adjustable guide tube is connected to the rope hole on the cleaning table, a slag discharge port is provided at the bottom of the dust cleaning cylinder, and a switch is hinged on the slag discharge port.

[0009] Preferably, a No. 2 motor bracket is provided on the fixed frame, and a collecting motor is installed on the No. 2 motor bracket, and the output end of the collecting motor is connected to the collecting roller through a rotating shaft; by using the collecting motor to drive the collecting roller to rotate, the coated wire rope can be collected, reducing the subsequent collection processing time and improving work efficiency.

[0010] Preferably, an oil spray tank is provided on the oil immersion platform, and a fixed platform is connected to the oil spray tank below through an oil spray pipe, and an oil nozzle is provided on the fixed platform. An oil pump is provided on both sides of the oil immersion platform, and an oil inlet and an oil delivery port are provided on the oil pump, and an oil extraction pipe and an oil delivery pipe are provided on the oil inlet and the oil delivery port respectively. The other end of the oil extraction pipe is connected to the inside of the oil immersion platform, and the other end of the oil delivery pipe is connected to the oil spray tank; the oil pump is provided to extract the lubricating oil in the oil immersion platform, and the lubricating oil is sprayed to the wire rope through the oil nozzle and then flows into the oil immersion platform, thereby realizing the reuse of the lubricating oil and improving the oil immersion effect of the wire rope surface.

[0011] Preferably, a threaded hole is provided on the fixing platform, and the fuel injector is screwed into the threaded hole; screwing the fuel injector on the fixing platform allows the fuel injector to be conveniently removed and replaced when clogged, thereby improving the practicality of the device.

[0012] Preferably, the oil immersion platform is provided with a No. 1 guide wheel, a No. 2 guide wheel and a No. 3 guide wheel. The wire rope passes through the surface of the No. 1 guide wheel, the No. 2 guide wheel and the No. 3 guide wheel in sequence. Using the guide wheel to guide the wire rope can make the wire rope smoothly transmitted in the oil immersion platform.

[0013] Preferably, an oil scraper ring is provided above the third guide wheel, and the wire rope passes through the oil scraper ring; the provision of the oil scraper ring can effectively remove excess grease on the surface of the wire rope after oil immersion, thereby avoiding waste and environmental pollution.

[0014] The utility model is beneficial in that the oil nozzle is screwed onto the fixing platform by opening a threaded hole on the fixing platform, and can be conveniently removed and replaced when the oil nozzle is clogged, thus avoiding the influence of the oiling effect of the equipment due to the clogged oil nozzle.

[0015] An oil scraper ring is set inside the oil immersion table to effectively remove excess grease on the surface of the wire rope after oil immersion, avoiding waste and environmental pollution; the dust removal motor drives the fan to rotate to generate suction, and the dust and impurities cleaned on the surface of the wire rope by the cleaning brush are sucked through the adjustable duct connected to the cleaning table, and then filtered through the filter screen and discharged through the slag discharge hole at the bottom of the cleaning cylinder, which can avoid the dust and impurities on the wire rope surface affecting the quality of wire rope grease coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 Schematic diagram of the overall cross-section structure;

[0018] Figure 2 This is a schematic diagram of the overall structure from the first perspective;

[0019] Figure 3 It is a schematic diagram of the structure of the conveying device;

[0020] Figure 4 Schematic diagram of the spray device structure;

[0021] Figure 5 Schematic diagram of the collection device structure;

[0022] In the figure: 1. Oil immersion table; 2. Fixed frame; 3. Motor bracket No. 1; 4. Release motor; 5. Release roller; 6. Dust cleaning cylinder; 7. Dust removal motor; 8. Fan; 9. Filter; 10. Adjustable guide tube; 11. Cleaning table; 12. Cleaning brush; 14. Motor bracket No. 2; 15. Collection motor; 16. Collection roller; 17. Oil scraper; 18. Oil pump; 19. Oil extraction pipe; 20. Oil delivery pipe; 21. Oil injection tank; 22. Oil injection pipe; 23. Fixed table; 24. Oil injection nozzle; 25. Guide wheel No. 1; 26. Guide wheel No. 2; 27. Guide wheel No. 3. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-5 As shown, a high-toughness steel wire rope immersion oiling equipment includes an oil immersion platform 1, two sets of fixed frames 2 are provided on the oil immersion platform 1, one set of the fixed frames 2 is provided with a No. 1 motor bracket 3, and a release motor 4 is installed on the No. 1 motor bracket 3. The output end of the release motor 4 is connected to a release roller 5 through a rotating shaft. The release roller 5 is rotatably arranged in the fixed frame 2, and a cleaning platform 11 is provided below the release roller 5. The cleaning platform 11 is provided with a rope passing hole, and a cleaning brush 12 is provided in the rope passing hole.

[0025] A dust cleaning cylinder 6 is provided on the side of the cleaning table 11, and a dust removal motor 7 is provided inside the dust cleaning cylinder 6. The output shaft of the dust removal motor 7 is connected to a fan 8, wherein a filter screen 9 is provided inside the dust cleaning cylinder 6, and the filter screen 9 is located below the fan 8. An air hole is provided at the bottom of the dust cleaning cylinder 6, and an adjustable conduit 10 is provided on the air hole. The other end of the adjustable conduit 10 is connected to the rope hole on the cleaning table 11. A slag discharge port is provided at the bottom of the dust cleaning cylinder 6, and a switch is hinged on the slag discharge port.

[0026] During operation, since the dust and impurities on the surface of the wire rope will affect the oiling effect of the wire rope, in order to clean the dust and impurities on the surface of the wire rope, the organization drives the fan 8 to rotate through the dust removal motor 7 to generate suction, and absorbs the dust and impurities cleaned on the surface of the wire rope by the cleaning brush 12 through the adjustable duct 10 connected to the cleaning table 11, and then filters them through the filter screen 9 and discharges them through the slag discharge hole opened at the bottom of the cleaning cylinder 6.

[0027] A No. 2 motor bracket 14 is provided on the fixing frame 2 , and a collecting motor 15 is installed on the No. 2 motor bracket 14 . The output end of the collecting motor 15 is connected to a collecting roller 16 via a rotating shaft.

[0028] An oil spray tank 21 is provided on the oil immersion platform 1, and a fixed platform 23 is connected to the oil spray tank 21 below through an oil spray pipe 22. An oil spray nozzle 24 is provided on the fixed platform 23. An oil pump 18 is provided on both sides of the oil immersion platform 1, and an oil inlet and an oil delivery port are provided on the oil pump 18. The oil inlet and the oil delivery port are respectively provided with an oil extraction pipe 19 and an oil delivery pipe 20. The other end of the oil extraction pipe 19 is connected to the inside of the oil immersion platform 1, and the other end of the oil delivery pipe 20 is connected to the oil spray tank 21.

[0029] During operation, in order to spray the wire rope, the two oil pumps 18 are started at the same time, and the grease in the oil immersion platform 1 is extracted through the oil extraction pipe 19 connected to the oil pump 18, and then transported to the oil spray tank 21 through the oil delivery pipe 20 on the oil pump 18, and sprayed towards the wire rope at the oil nozzle 24 screwed on the bottom of the oil spray tank 21.

[0030] A No. 1 guide wheel 25, a No. 2 guide wheel 26 and a No. 3 guide wheel 27 are provided inside the oil immersion platform 1. The wire rope passes through the surfaces of the No. 1 guide wheel 25, the No. 2 guide wheel 26 and the No. 3 guide wheel 27 in sequence. An oil scraper ring 17 is provided above the No. 3 guide wheel 27. A threaded hole is opened on the fixing platform 23, and the oil nozzle 24 is screwed into the threaded hole.

[0031] During operation, in order to transmit the wire rope, the wire rope is first passed through the rope hole provided on the cleaning table 11, the No. 1 guide wheel 25, the No. 2 guide wheel 26, the No. 3 guide wheel 27 and the oil scraper ring 17 in sequence and wound around the collecting roller 16. The release motor 4 is started to control the release roller 5 to rotate to release the wire rope, and the collection motor 15 is started to control the collection roller 16 to rotate to collect the wire rope coated with grease.

[0032] Working principle: in order to transmit the wire rope, the wire rope is first passed through the rope hole on the cleaning table 11, the No. 1 guide wheel 25, the No. 2 guide wheel 26, the No. 3 guide wheel 27 and the oil scraper ring 17 in sequence and wrapped around the collecting roller 16. The release motor 4 is started to control the release roller 5 to rotate and release the wire rope. The collection motor 15 is started to control the collection roller 16 to rotate and collect the wire rope coated with grease.

[0033] In order to clean the dust and impurities on the surface of the wire rope, the dust removal motor 7 is started to drive the fan 8 to rotate to generate suction, and the dust and impurities cleaned on the surface of the wire rope by the cleaning brush 12 are sucked through the adjustable duct 10 connected to the cleaning table 11, and then filtered through the filter screen 9 and discharged through the slag discharge hole opened at the bottom of the cleaning cylinder 6.

[0034] In order to spray the wire rope, two oil pumps 18 are started at the same time, and the grease in the oil immersion platform 1 is extracted through the oil extraction pipe 19 connected to the oil pump 18, and then transported to the oil spray tank 21 through the oil delivery pipe 20 on the oil pump 18, and sprayed towards the wire rope through the oil nozzle 24 screwed on the bottom of the oil spray tank 21.

[0035] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A high-toughness steel wire rope immersion oiling equipment, characterized by: The oil immersion platform (1) comprises two groups of fixed frames (2) provided on the oil immersion platform (1), wherein a first motor bracket (3) is provided on one group of the fixed frames (2), a release motor (4) is installed on the first motor bracket (3), an output end of the release motor (4) is connected to a release roller (5) via a rotating shaft, the release roller (5) is rotatably arranged in the fixed frame (2), a cleaning platform (11) is provided below the release roller (5), a rope hole is provided on the cleaning platform (11), and a cleaning brush (12) is provided in the rope hole; A dust cleaning cylinder (6) is provided on the side of the cleaning table (11), a dust removal motor (7) is provided inside the dust cleaning cylinder (6), and the output shaft of the dust removal motor (7) is connected to a fan (8), wherein a filter screen (9) is provided inside the dust cleaning cylinder (6), and the filter screen (9) is located below the fan (8), an air hole is provided at the bottom of the dust cleaning cylinder (6), an adjustable guide tube (10) is provided on the air hole, and the other end of the adjustable guide tube (10) is connected to the rope hole on the cleaning table (11), and a slag discharge port is provided at the bottom of the dust cleaning cylinder (6), and a switch is hinged on the slag discharge port.

2. The high-toughness steel wire rope immersion oiling equipment according to claim 1 is characterized by: A No. 2 motor bracket (14) is provided on the fixing frame (2), a collecting motor (15) is mounted on the No. 2 motor bracket (14), and an output end of the collecting motor (15) is connected to a collecting roller (16) via a rotating shaft.

3. The high-toughness steel wire rope immersion oiling equipment according to claim 1, characterized in that: An oil spray tank (21) is provided on the oil immersion platform (1), and a fixed platform (23) is connected to the bottom of the oil spray tank (21) through an oil spray pipe (22). An oil spray nozzle (24) is provided on the fixed platform (23). An oil pump (18) is provided on both sides of the oil immersion platform (1), and an oil inlet and an oil delivery port are provided on the oil pump (18). The oil inlet and the oil delivery port are respectively provided with an oil extraction pipe (19) and an oil delivery pipe (20). The other end of the oil extraction pipe (19) is connected to the inside of the oil immersion platform (1), and the other end of the oil delivery pipe (20) is connected to the oil spray tank (21).

4. The high-toughness steel wire rope immersion oiling equipment according to claim 3 is characterized by: A first guide wheel (25), a second guide wheel (26) and a third guide wheel (27) are provided inside the oil immersion platform (1), and the steel wire rope passes through the surfaces of the first guide wheel (25), the second guide wheel (26) and the third guide wheel (27) in sequence.

5. The high-toughness steel wire rope immersion oiling equipment according to claim 4, characterized in that: An oil scraper ring (17) is provided above the third guide wheel (27), and a steel wire rope passes through the oil scraper ring (17).

6. The high-toughness steel wire rope immersion oiling equipment according to claim 3, characterized in that: A threaded hole is provided on the fixing platform (23), and the oil injection nozzle (24) is screwed into the threaded hole.

Images