Rapid and accurate detection device for unqualified printed books

Through the electric push rod mechanism and electronic weighing device, the paper weight is automatically detected and unqualified products are separated, which solves the low efficiency problem in the existing technology and realizes efficient paper detection and separation.

CN223352254UActive Publication Date: 2025-09-19SHANDONG HUALI PRINTING CO LTD
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Patent Information

Application Number
CN202422676741.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-19
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing printing workshop has a low degree of automation in weighing and measuring paper, resulting in low efficiency in detecting unqualified books. Manual separation is required, which affects production efficiency.

Method used

It adopts electric push rod mechanism and electronic weighing mechanism. The push rod assembly automatically pushes the paper to the weighing mechanism. Combined with the concave-convex fit and elastic connection of the movable plate, it realizes automatic weighing of paper and separation of unqualified products. The push rod assembly is designed to adapt to different paper specifications and weights.

Benefits of technology

It realizes the automatic weighing of paper and the rapid separation of unqualified products, improves the detection efficiency, adapts to different paper specifications and weights, avoids manual intervention, and improves the degree of production automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of book detection equipment, and particularly relates to a rapid and accurate detection device for unqualified printed books, which comprises a workbench, an electric push rod mechanism, a fixed frame plate, a controller and an electronic weight measuring mechanism, the fixed frame plate comprises a frame plate body, a first conveying belt and a second conveying belt, the electronic weight measuring mechanism is installed at the upper end of the frame plate body, and the end, away from the front conveying frame, of the first conveying belt is located in front of the end, close to the front conveying frame, of the second conveying belt. The controller is in communication connection with the electronic weight measuring mechanism; compared with the prior art, the utility model has the advantages and positive effects that paper emphasis and unqualified product separation can be realized without manually taking and placing paper, qualified products continue to enter the next process, and the automation degree is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of book detection equipment, and particularly relates to a device for quickly and accurately detecting unqualified printed books. Background Art

[0002] Printing in a printing workshop generally includes the following processes: the production quality department issues production quality indicators based on the process sheet, receives paper and materials, cuts paper, loads paper and plates, prints, selects pages, and delivers; the paper needs to be weighed and measured during printing.

[0003] However, the existing weighing and measurement of paper is often not highly automated. After the weight is checked, unqualified books are directly ejected, and qualified books need to be manually pushed to the external transfer rack on the rear side by workers, which is inefficient. Therefore, there is an urgent need for a highly automated device for quickly and accurately detecting unqualified printed books. Utility Model Content

[0004] In view of the above problems, the present invention provides a device for quickly and accurately detecting unqualified printed books.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a device for quickly and accurately detecting unqualified printed books, comprising a workbench, an electric push rod mechanism, a fixed frame plate, a controller and an electronic weighing mechanism, the external transmission frame comprising a front transmission frame and a rear transmission frame, the electric push rod mechanism comprising a push rod assembly 1 and a push rod assembly 2, the fixed frame plate comprising a frame plate body, a conveyor belt 1 and a conveyor belt 2, the electronic weighing mechanism being mounted on the upper end of the frame plate body, the conveyor belt 1 and the conveyor belt 2 being detachably connected to the frame plate body, the end of the conveyor belt 1 away from the front transmission frame being located in front of the end of the conveyor belt 2 close to the front transmission frame;

[0006] The controller is in communication connection with the first push rod assembly, the controller is in communication connection with the second push rod assembly, and the controller is in communication connection with the electronic weighing mechanism.

[0007] Preferably, the push rod assembly 1 includes a movable plate 1, the push rod assembly 2 includes a movable plate 2, the movable plate 1 includes a plurality of concave blocks, the movable plate 2 includes a plurality of convex blocks, and the convex blocks fit with the concave blocks.

[0008] Preferably, the push rod assembly 1 further includes a push rod 1, an elastic member and a buffer pad, the movable plate 1 is connected to the push rod 1 through the elastic member, and the buffer pad is fixedly connected to an end of the movable plate 1 away from the push rod 1.

[0009] Preferably, it also includes a push rod fixing mechanism, which includes a slotted plate, the lower end of the slotted plate is in contact with the workbench, the side of the slotted plate is in contact with the side of the frame plate body, and slot one and slot two are provided on the slotted plate. The movable plate one is slidably connected to slot one, and the movable plate two is slidably connected to slot two.

[0010] Preferably, the conveyor belt 1 is horizontal in length, the conveyor belt 2 is horizontal in length, and the conveyor belt 1 is located between the slotted plate and the conveyor belt 2;

[0011] The first conveyor belt is fitted with the front transmission frame, and the second conveyor belt is fitted with the rear transmission frame.

[0012] Preferably, it further includes a supporting mechanism, which is installed at the lower end of the workbench.

[0013] Preferably, it further comprises a telescopic rod, which is installed on the side of the shelf body away from the electric push rod mechanism, and there are multiple telescopic rods.

[0014] Compared with the prior art, the advantages and positive effects of the present invention are:

[0015] (1) The electric push rod mechanism includes push rod assembly 1 and push rod assembly 2. The electronic weighing mechanism is located between conveyor belt 1 and conveyor belt 2. The push rod assembly 1 pushes the paper onto the electronic weighing mechanism for weighing. Without the need for workers to manually pick up and place the paper, the paper can be weighed and unqualified products can be separated. Qualified products continue to enter the next process, with a high degree of automation.

[0016] (2) The concave and convex matching of movable plate 1 and movable plate 2 ensures that both push rod assembly 1 and push rod assembly 2 can have a good pushing effect on papers of different specifications and thicknesses. Push rod assembly 1 also has a good pushing effect on thinner book papers.

[0017] (3) The movable plate 1 is connected to the push rod 1 through an elastic member, and the buffer pad is fixedly connected to the end of the movable plate 1 away from the push rod 1, which ensures that the push effect is good for papers of different weights and different side areas. The push rod assembly 1 can contact the side of the paper at a faster speed without damaging the side of the paper;

[0018] (4) The telescopic rod is installed on the side of the frame body away from the electric push rod mechanism. By extending and shortening the telescopic rod along its own length, it has a good supporting effect for papers of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments:

[0020] Figure 1 This is the main view of the device for quickly and accurately detecting unqualified printed books;

[0021] Figure 2 A three-dimensional image of a device for quickly and accurately detecting unqualified printed books;

[0022] Figure 3 A top view of the device for quickly and accurately detecting unqualified printed books in conjunction with the external transport rack;

[0023] Figure 4 A three-dimensional view of the device for quickly and accurately detecting unqualified printed books in conjunction with the external transport rack;

[0024] Figure 5 A three-dimensional visual system for the rapid and accurate detection of unqualified printed books using an electric push rod mechanism and a push rod fixing mechanism. Figure 1 ;

[0025] Figure 6 A three-dimensional visual system for the rapid and accurate detection of unqualified printed books using an electric push rod mechanism and a push rod fixing mechanism. Figure 2 ;

[0026] Figure 7 A three-dimensional visual system for the rapid and accurate detection of unqualified printed books using an electric push rod mechanism and a push rod fixing mechanism. Figure 3 ;

[0027] Figure 8 A three-dimensional view of the push rod assembly of the device for quickly and accurately detecting unqualified printed books.

[0028] Reference numerals:

[0029] 1—Workbench;

[0030] 2—electric push rod mechanism, 21—push rod assembly 1, 22—push rod assembly 2, 23—movable plate 1, 24—movable plate 2, 25—push rod 1, 26—push rod 2, 27—elastic member;

[0031] 3—push rod fixing mechanism, 31—slotted plate, 32—slot 1, 33—slot 2;

[0032] 4—Support mechanism;

[0033] 5—fixed frame, 51—frame body, 52—conveyor belt 1, 53—conveyor belt 2;

[0034] 6—external transmission rack, 61—front transmission rack, 62—rear transmission rack;

[0035] 7—Telescopic rod. DETAILED DESCRIPTION

[0036] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0038] Example 1

[0039] The following combination Figures 1 to 8 Specifically describe the device for quickly and accurately detecting unqualified printed books, such as Figure 1 and Figure 2 As shown, a device for quickly and accurately detecting unqualified printed books includes a workbench 1, an electric push rod mechanism 2, a fixed frame 5, a controller and an electronic weighing mechanism, the external transmission frame 6 includes a front transmission frame 61 and a rear transmission frame 62, the electric push rod mechanism 2 includes a push rod assembly 1 21 and a push rod assembly 2 22, the fixed frame 5 includes a frame body 51, a conveyor belt 1 52 and a conveyor belt 2 53, the electronic weighing mechanism is installed at the upper end of the frame body 51, the electronic weighing mechanism is located between the conveyor belt 1 52 and the conveyor belt 2 53, the conveyor belt 1 52 and the conveyor belt 2 53 are both detachably connected to the frame body 51, and the end of the conveyor belt 1 52 away from the front transmission frame 61 is located in front of the end of the conveyor belt 2 53 close to the front transmission frame 61.

[0040] The controller is in communication connection with the push rod assembly 1 21 , the controller is in communication connection with the push rod assembly 2 22 , and the controller is in communication connection with the electronic weighing mechanism.

[0041] like Figure 6 and Figure 7 As shown, the push rod assembly 1 21 includes a movable plate 1 23, the push rod assembly 2 22 includes a movable plate 2 24, the movable plate 1 23 includes a plurality of concave blocks, the movable plate 2 24 includes a plurality of convex blocks, and the convex blocks fit with the concave blocks, as shown in FIG. Figure 5 As shown, the movable plate 1 23 and the movable plate 2 24 are matched with each other in a concave-convex manner.

[0042] like Figure 8 As shown, the push rod assembly 21 also includes a push rod 25, an elastic member 27 and a buffer pad. The movable plate 23 is connected to the push rod 25 through the elastic member 27, and the buffer pad is fixedly connected to the end of the movable plate 23 away from the push rod 25.

[0043] The second push rod assembly 22 includes a second push rod 26 , and the second movable plate 24 is fixedly connected to the second push rod 26 .

[0044] like Figure 2As shown, it also includes a push rod fixing mechanism 3, which includes a slotted plate 31. The lower end of the slotted plate 31 is in contact with the workbench 1, and the side of the slotted plate 31 is in contact with the side of the frame plate body 51. The slotted plate 31 is provided with a slot 1 32 and a slot 2 33. The movable plate 1 23 is slidably connected to the slot 1 32, and the movable plate 2 24 is slidably connected to the slot 2 33.

[0045] like Figure 3 and Figure 4 As shown, the conveyor belt 1 52 is horizontal in length, the conveyor belt 2 53 is horizontal in length, and the conveyor belt 1 52 is located between the slotted plate 31 and the conveyor belt 2 53 .

[0046] like Figure 3 and Figure 4 As shown, conveyor belt 1 52 is in contact with the front transmission frame 61 , and conveyor belt 2 53 is in contact with the rear transmission frame 62 .

[0047] like Figure 2 As shown, it also includes a supporting mechanism 4, which is installed at the lower end of the workbench 1.

[0048] like Figure 2 As shown, it also includes a telescopic rod 7, which is installed on the side of the shelf body 51 away from the electric push rod mechanism 2, and there are multiple telescopic rods 7.

[0049] Working principle of the device for rapid and accurate detection of unqualified printed books:

[0050] The paper is transmitted to the conveyor belt 52 through the front transmission rack 61. Due to the inertia of the conveyor belt 52 and the paper itself, the paper stops on the rack body 51. The controller drives the push rod assembly 21 to extend. The extended push rod assembly 21 pushes against the paper to reach the electronic weighing mechanism, and the weight is measured by the electronic weighing mechanism. The electronic weighing mechanism sends a signal to the controller. When the paper is qualified, the controller sends information to the push rod assembly 21. The push rod assembly 21 continues to extend forward to push the paper onto the conveyor belt 2 53. The paper is transmitted to the rear transmission rack 62 through the conveyor belt 2 53 and enters the next process. When the paper is unqualified, the controller sends information to the push rod assembly 22. The push rod assembly 22 pushes the paper out of the rack body 51 to eliminate unqualified products. The movements of the push rod assembly 1 21 and the push rod assembly 2 22 do not interfere with each other.

[0051] As the technical solution of the present invention, the hardware setting provided is only for the purpose of facilitating the realization of braking control based on the hardware facilities. How to realize braking control and braking control method specifically is not the technical problem to be solved and the object to be protected by the present invention. At the same time, the communication method between the devices adopts the existing communication method, which is not the utility model point of this application.

[0052] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A device for quickly and accurately detecting unqualified printed books, comprising a workbench (1), an electric push rod mechanism (2), a fixed frame plate (5), a controller and an electronic weighing mechanism, wherein the external transmission frame (6) comprises a front transmission frame (61) and a rear transmission frame (62), and is characterized in that: The electric push rod mechanism (2) includes a push rod assembly 1 (21) and a push rod assembly 2 (22), the fixed frame (5) includes a frame body (51), a conveyor belt 1 (52) and a conveyor belt 2 (53), the electronic weighing mechanism is installed on the upper end of the frame body (51), the conveyor belt 1 (52) and the conveyor belt 2 (53) are both detachably connected to the frame body (51), and the end of the conveyor belt 1 (52) away from the front transmission frame (61) is located in front of the end of the conveyor belt 2 (53) close to the front transmission frame (61); The controller is in communication connection with the push rod assembly 1 (21), the controller is in communication connection with the push rod assembly 2 (22), and the controller is in communication connection with the electronic weighing mechanism.

2. The device for quickly and accurately detecting unqualified printed books according to claim 1, characterized in that: The push rod assembly 1 (21) includes a movable plate 1 (23), the push rod assembly 2 (22) includes a movable plate 2 (24), the movable plate 1 (23) includes a plurality of concave blocks, the movable plate 2 (24) includes a plurality of convex blocks, and the convex blocks are fitted with the concave blocks.

3. The device for quickly and accurately detecting unqualified printed books according to claim 2, characterized in that: The push rod assembly 1 (21) further includes a push rod 1 (25), an elastic member (27) and a buffer pad. The movable plate 1 (23) is connected to the push rod 1 (25) via the elastic member (27). The buffer pad is fixedly connected to an end of the movable plate 1 (23) away from the push rod 1 (25).

4. The device for quickly and accurately detecting unqualified printed books according to claim 2, characterized in that: The push rod fixing mechanism (3) is also included. The push rod fixing mechanism (3) includes a slotted plate (31). The lower end of the slotted plate (31) is in contact with the workbench (1). The side of the slotted plate (31) is in contact with the side of the frame plate body (51). The slotted plate (31) is provided with a slot 1 (32) and a slot 2 (33). The movable plate 1 (23) is slidably connected to the slot 1 (32), and the movable plate 2 (24) is slidably connected to the slot 2 (33).

5. The device for quickly and accurately detecting unqualified printed books according to claim 4, characterized in that: The conveyor belt 1 (52) is horizontal in length, the conveyor belt 2 (53) is horizontal in length, and the conveyor belt 1 (52) is located between the slotted plate (31) and the conveyor belt 2 (53); The conveyor belt 1 (52) is fitted with the front transmission frame (61), and the conveyor belt 2 (53) is fitted with the rear transmission frame (62).

6. The device for quickly and accurately detecting unqualified printed books according to claim 1, characterized in that: It also includes a support mechanism (4), which is installed at the lower end of the workbench (1).

7. The device for quickly and accurately detecting unqualified printed books according to claim 1, characterized in that: It also includes a telescopic rod (7), which is installed on the side of the shelf body (51) away from the electric push rod mechanism (2), and there are multiple telescopic rods (7).