Pulse cleaning device for perfusion tube cavity

By designing the guide plate and valve core structure inside the spiral tube and combining it with the quantitative mixing of corundum and cleaning liquid, the rust on the inner wall of the iron water supply pipe can be efficiently cleaned, which reduces the cleaning cost and protects the inner wall of the pipe.

CN223352462UActive Publication Date: 2025-09-19NORTH CHONGQING KUANREN HOSPITAL
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Patent Information

Application Number
CN202422603301.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-19
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing technology requires a large amount of chemical agents to clean the rust on the inner wall of the iron water supply pipe, which is costly and incomplete, and the traditional method also causes great damage to the inner wall of the pipe.

Method used

A perfusion lumen pulse cleaning device was designed. Through the guide plate and valve core structure in the spiral tube, the combination of corundum and cleaning fluid was utilized to achieve quantitative addition of corundum to enhance the rust removal efficiency, and the corundum was recovered through the filter cartridge to reduce costs.

Benefits of technology

It improves the rust cleaning efficiency, reduces the cleaning cost, and protects the integrity of the inner wall of the pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a perfusion tube cavity pulse cleaning device which comprises a water tank, a pressure tank and a cleaning mechanism, a first electromagnetic valve is arranged at the front end of the water tank, a second electromagnetic valve is arranged at the front end of the pressure tank, and an electric control system is arranged at the top of the pressure tank. The cleaning mechanism comprises a water storage pipe connected with the first electromagnetic valve, the middle of the water storage pipe is connected with the second electromagnetic valve, the other end of the water storage pipe is connected with a spiral pipe, a valve seat is arranged in the middle of the spiral pipe, a supporting seat is arranged below the valve seat, a valve element is rotationally installed in the valve seat, and the valve element is fixedly connected with the output end of a motor. The motor is fixedly mounted on the supporting seat, the other side of the spiral pipe is connected with a pipeline, and a filter cartridge is arranged on one side of the pipeline; the cleaning mechanism is arranged, and the funnel, the valve element and the valve seat are utilized, so that emery in the funnel can be quantitatively added into cleaning liquid when the valve element is opened and closed every time, and therefore, the rust removal efficiency is improved, and meanwhile, damage to a pipeline can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline cleaning, in particular to a perfusion lumen pulse cleaning device. Background Art

[0002] Existing water supply pipes are often made of steel. Due to long-term contact with water, the inner wall of the pipe is more prone to rust than the outer wall of the pipe. If the rusted inner wall of the pipe is not cleaned, the rust rate will be faster. Traditional pipe cleaning methods usually use high-pressure water guns, mechanical brushes or chemical cleaning agents to clean the inner wall of the pipe. Although these methods can remove dirt and impurities in the pipe to a certain extent, they have shortcomings such as incomplete cleaning and low efficiency.

[0003] Existing technologies, such as the Chinese utility model patent with announcement number CN220387361U, disclose "a pipeline pulse cleaning machine", which is provided with a shaft arranged along the axial direction inside the nozzle, and the outer surface of the shaft is surrounded by spiral blades, and a spiral channel is formed between the shaft and the outer surface of the shaft and the inner surface of the nozzle. The two outlets of the pulse generator are both connected to the spiral channel, and the axial direction of the outlet of the spiral channel is inclined relative to the axial direction of the nozzle, so that the ejected water flow rotates, thereby enhancing the cleaning effect of the inner wall of the pipeline; however, this structure has a defect, that is, the structure mainly uses chemicals and water to flush the inner wall of the pipeline, but when there is a lot of rust on the inner wall of the pipeline, in order to clean the inner wall of the pipeline, a large amount of chemicals mixed with water are needed for flushing, which greatly increases the cost of cleaning the pipeline. Utility Model Content

[0004] The purpose of the utility model is to provide a device that can quickly clean the rust on the inner wall of an iron straight pipe, and can greatly reduce the cleaning cost during cleaning, and improve the content of the controlled abrasive to protect the integrity of the inner wall of the pipe.

[0005] In order to achieve the above-mentioned technical effects, the present invention is realized through the following technical solutions: a perfusion tube cavity pulse cleaning device, characterized in that it includes a water tank, a pressure tank and a cleaning mechanism, a No. 1 solenoid valve is provided at the front end of the water tank, a No. 2 solenoid valve is provided at the front end of the pressure tank, and an electronic control system is provided on the top of the pressure tank; the cleaning mechanism includes a water storage pipe connected to the No. 1 solenoid valve flange, the middle part of the water storage pipe is connected to the No. 2 solenoid valve flange, the other end of the water storage pipe is flange-connected to a spiral tube, a valve seat is provided in the middle of the spiral tube, a support seat is provided below the valve seat, a valve core is rotatably installed inside the valve seat, the valve core is fixedly connected to the output end of the motor, the motor is fixedly installed on the support seat, the other side of the spiral tube is flange-connected to a pipeline, and a filter cartridge is provided on the other side of the pipeline.

[0006] Preferably, a plurality of guide plates are provided on the inner wall of the spiral tube, and the guide plates are inclined at an angle of 30° to 45° to the axis of the spiral tube on the inner wall of the spiral tube.

[0007] Preferably, a sealing hole is opened through one side of the valve seat, a rotating chamber is opened in the center of the valve seat, a valve core is rotatably installed inside the rotating chamber, a funnel is eccentrically arranged on the top of the valve seat, the bottom of the funnel is arranged on one side of the sealing hole, the funnel is filled with corundum, and a rotating hole is arranged at the bottom of the valve seat.

[0008] Preferably, the valve core is adapted to the valve seat, a mixing hole is opened through the middle of the valve core, a quantitative hole is opened eccentrically on the upper part of the valve core, the quantitative hole is connected to the mixing hole, and the center of the quantitative hole and the center of the funnel bottom are at the same distance from the center of the valve core on the projection plane.

[0009] Preferably, the ratio of the volume of the mixing hole to the volume of the water storage pipe is 1:20.

[0010] Preferably, a filter screen is provided inside the filter cartridge, and the aperture of the filter screen is smaller than the diameter of the corundum.

[0011] Compared with the related art, the pipeline pulse cleaning machine provided by this utility model has the following advantages:

[0012] Beneficial effects:

[0013] 1. The utility model sets a cleaning mechanism and utilizes the funnel, valve core and valve seat so that each time the valve core is opened and closed, the diamond abrasive in the funnel can be quantitatively added to the cleaning liquid, thereby improving the rust removal efficiency while reducing damage to the pipeline;

[0014] 2. The utility model provides a filter cartridge and filters the discharged diamond sand through the filter screen inside the filter cartridge so as to be recycled and reused, thereby reducing the cost of pipeline cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the cleaning mechanism of the utility model;

[0018] Figure 3This is a cross-sectional view of the spiral tube of the utility model;

[0019] Figure 4 This is a schematic diagram of the connection between the valve seat and the valve core of the utility model;

[0020] Figure 5 It is a cross-sectional bottom view of the valve seat of the present utility model.

[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0022] 1. Water tank; 11. Solenoid valve No. 1; 2. Pressure tank; 21. Solenoid valve No. 2; 3. Cleaning mechanism; 31. Water storage pipe; 32. Spiral tube; 321. Drain plate; 33. Valve seat; 331. Sealing hole; 332. Rotating chamber; 333. Funnel; 34. Support seat; 35. Valve core; 351. Mixing hole; 352. Metering hole; 36. Motor; 37. Filter cartridge; 371. Filter screen; 4. Electronic control system. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] Example 1

[0025] See Figures 1 to 5 As shown, a perfusion lumen pulse cleaning device is characterized in that it includes a water tank 1, a pressure tank 2 and a cleaning mechanism 3, wherein the front end of the water tank 1 is provided with a No. 1 solenoid valve 11, the front end of the pressure tank 2 is provided with a No. 2 solenoid valve 21, and the top of the pressure tank 2 is provided with an electronic control system 4; the cleaning mechanism 3 includes a water storage pipe 31 flange-connected to the No. 1 solenoid valve 11, the middle part of the water storage pipe 31 is flange-connected to the No. 2 solenoid valve 21, the other end of the water storage pipe 31 is flange-connected to a spiral tube 32, the middle part of the spiral tube 32 is provided with a valve seat 33, a support seat 34 is provided below the valve seat 33, a valve core 35 is rotatably installed inside the valve seat 33, the valve core 35 is fixedly connected to the output end of the motor 36, the motor 36 is fixedly installed on the support seat 34, the other side of the spiral tube 32 is flange-connected to a pipeline, and the other side of the pipeline is provided with a filter cartridge 37. The water tank 1 is used to load the cleaning liquid of the mixed disinfectant for flushing the pipeline, and the pressure tank 2 is responsible for providing pulse pressure to spray the water out. The switch of the solenoid valve is controlled by the electronic control system 4 to control the frequency of water flushing. The spiral tube 32 makes the water flow rotate, thereby increasing the pressure on the pipe wall, thereby enhancing the cleaning ability of the pipe wall.

[0026] The inner wall of the spiral tube 32 is provided with a plurality of guide plates 321, which are tilted between 30° and 45° relative to the axis of the spiral tube 32. After the water flows through the guide plates 321, it rotates and generates centrifugal force, thereby increasing the pressure on the pipe and improving the efficiency of pipe cleaning. The guide plates 321 are tilted between 30° and 45° relative to the axis of the spiral tube 32, which can maximize the rotation of the water flow while reducing water resistance.

[0027] A sealing hole 331 is formed through one side of the valve seat 33. A rotating chamber 332 is formed in the center of the valve seat 33. A valve core 35 is rotatably mounted within the rotating chamber 332. A funnel 333 is eccentrically disposed on the top of the valve seat 33. The bottom of the funnel 333 is positioned on one side of the sealing hole 331. The funnel 333 is filled with corundum. A rotating hole is provided at the bottom of the valve seat 33. The corundum contained in the funnel 333 allows the flushing water to be mixed with the corundum, thereby improving rust removal efficiency.

[0028] The valve core 35 is adapted to fit the valve seat 33. A mixing hole 351 is formed through the center of the valve core 35, and a metering hole 352 is formed eccentrically on the upper portion of the valve core 35. The metering hole 352 is connected to the mixing hole 351, and the center of the metering hole 352 and the center of the bottom of the funnel 333 are equidistant from the center of the valve core 35 on a projected plane. The metering hole 352 and the bottom of the funnel 333 overlap in planar projection, and the bottom of the funnel 333 is located to one side of the sealing hole 331. This ensures that, relative to the valve seat 33, when the valve core 35 is open, water flows through, but corundum cannot pass through the funnel 333 into the mixing hole 351. When the valve core 35 is closed, water cannot flow through, but corundum can pass through the funnel 333 into the mixing hole 351.

[0029] The volume ratio of the mixing hole 351 to the water storage pipe 31 is 1:20. The ratio of corundum to water must be maintained within a certain range to achieve the best flushing effect of the water flow, otherwise it will affect the flushing effect. By setting a quantitative flushing, the flushing efficiency is improved.

[0030] A filter screen 371 is provided inside the filter cartridge 37. The pore size of the filter screen 371 is smaller than the diameter of the corundum. The filter screen 371 is used to recycle the corundum, thereby reducing the cost of pipeline cleaning.

[0031] Example 2

[0032] The electric control system 4 of the present utility model adopts an external power supply;

[0033] The pressure tank 2 of the present invention is used to generate compressed air and has the same structure as the existing air compressor and compressed air storage;

[0034] The water tank 1 of the present invention is provided with a scale line on the side so as to observe the liquid level and replenish the cleaning liquid in time;

[0035] A cleaning agent is added to the water tank 1 of the utility model;

[0036] The first solenoid valve 11, the second solenoid valve 21 and the motor 36 of the present invention are all electrically connected to the electronic control system 4;

[0037] The pipeline to be cleaned in the present invention should not be too long so that the cleaning liquid can flow out;

[0038] The diamond abrasive of the present invention has a hollow structure and is relatively light in weight;

[0039] The sealing gap between the valve core 35 and the valve seat 33 of the present invention is smaller than the diameter of the diamond.

[0040] Example 3

[0041] Working principle: Before cleaning the pipe, the user first fills the water tank 1 with water and adds detergent to the water, then connects the spiral tube 32 to the flange of the pipe to be cleaned, and places the filter cartridge 37 at the end of the pipe to be cleaned; when cleaning the pipe, the user controls the No. 1 solenoid valve 11, the No. 2 solenoid valve 21 and the motor 36 through the electronic control system 4. First, the motor 36 controls the valve core 35 to rotate, thereby sealing one end of the water storage pipe 31. When the valve core 35 is closed, the bottom of the funnel 333 coincides with the metering hole 352, so that the corundum in the funnel 333 enters the mixing hole 351 through the metering hole 352;

[0042] Under the control of the electronic control system 4, the second solenoid valve 21 is opened, so that the cleaning liquid in the water tank 1 enters the water storage pipe 31, and compressed gas is generated in the pressure tank 2. After the water storage pipe 31 is filled with water, the electronic control system 4 controls the second solenoid valve 21 to close, and then controls the first solenoid valve 11 and the motor 36 to rotate simultaneously, so that the first solenoid valve 11 and the valve core 35 are opened at the same time, so that the compressed gas in the pressure tank 2 bursts out, thereby promoting the movement of the cleaning liquid in the water storage pipe 31. When the cleaning liquid passes through the spiral tube 32, the cleaning liquid rotates through the drainage pipe. At the same time, when the cleaning liquid passes through the valve core 35, the cleaning liquid moves with the corundum, thereby causing the corundum to rotate and move forward on the inner wall of the pipe. The rotation of the corundum generates centrifugal force, thereby rubbing against the inner wall of the pipe, thereby removing the rust on the inner wall of the pipe.

[0043] After the cleaning liquid for cleaning the pipe is sprayed out from the pipe outlet, the cleaning liquid enters the filter cartridge 37 and is filtered by the filter screen 371. The cleaning liquid flows out and the diamond abrasive is retained in the filter cartridge 37. When the user observes that the flowing cleaning liquid changes from red to clear, it means that the pipe has been cleaned.

[0044] In addition, if the motor 36 is rotated in a different direction, when the motor rotates to one side, the corundum enters the mixing hole 351 through the metering hole 352, so that the cleaning liquid contains corundum; if the motor 36 rotates to the other side, the valve core 35 seals the valve seat 33 while also sealing the metering hole 352, so that after the valve core 35 is opened, the cleaning liquid does not contain corundum, thereby improving the comprehensiveness of the device.

Claims

1. A perfusion lumen pulse cleaning device, characterized in that: The invention comprises a water tank (1), a pressure tank (2) and a cleaning mechanism (3), wherein the front end of the water tank (1) is provided with a first electromagnetic valve (11), the front end of the pressure tank (2) is provided with a second electromagnetic valve (21), and the top of the pressure tank (2) is provided with an electric control system (4); the cleaning mechanism (3) comprises a water storage pipe (31) connected to the first electromagnetic valve (11) by a flange, the middle part of the water storage pipe (31) is connected to the second electromagnetic valve (21) by a flange, and the water storage pipe (31) is provided with a second electromagnetic valve (21) by a flange. The other end is flange-connected to a spiral tube (32), a valve seat (33) is provided in the middle of the spiral tube (32), a support seat (34) is provided below the valve seat (33), a valve core (35) is rotatably installed inside the valve seat (33), the valve core (35) is fixedly connected to the output end of the motor (36), and the motor (36) is fixedly installed on the support seat (34), the other side of the spiral tube (32) is flange-connected to a pipeline, and a filter cartridge (37) is provided on the other side of the pipeline.

2. A perfusion lumen pulse cleaning device according to claim 1, characterized in that: A plurality of guide plates (321) are provided on the inner wall of the spiral tube (32), and the guide plates (321) are inclined on the inner wall of the spiral tube (32) at an angle between 30° and 45° to the axis of the spiral tube (32).

3. The perfusion lumen pulse cleaning device according to claim 1, characterized in that: A sealing hole (331) is provided through one side of the valve seat (33), a rotating chamber (332) is provided at the center of the valve seat (33), a valve core (35) is rotatably installed inside the rotating chamber (332), a funnel (333) is eccentrically provided on the top of the valve seat (33), the bottom of the funnel (333) is provided on one side of the sealing hole (331), the funnel (333) is filled with corundum, and a rotating hole is provided at the bottom of the valve seat (33).

4. The perfusion lumen pulse cleaning device according to claim 1, characterized in that: The valve core (35) is adapted to the valve seat (33), a mixing hole (351) is provided through the middle of the valve core (35), and a quantitative hole (352) is provided eccentrically on the upper portion of the valve core (35), the quantitative hole (352) is connected to the mixing hole (351), and the center of the quantitative hole (352) and the bottom center of the funnel (333) are at the same distance from the center of the valve core (35) on the projection plane.

5. The perfusion lumen pulse cleaning device according to claim 4, characterized in that: The volume ratio of the mixing hole (351) to the water storage pipe (31) is 1:

20.

6. The perfusion lumen pulse cleaning device according to claim 1, characterized in that: A filter screen (371) is provided inside the filter cylinder (37), and the aperture of the filter screen (371) is smaller than the diameter of the corundum.

Citation Information

Patent Citations

  • Pipeline pulse cleaning machine

    CN220387361U