Adjustable wiring harness tin dipping structure
By designing an adjustable wire harness dipping structure with convenient positioning and heat insulation protection mechanism, the problem of dipping deviation caused by the instability of the wire harness during the dipping process is solved, the accuracy and pass rate of dipping are improved, and safety protection is provided.
Patent Information
- Application Number
- CN202422046508.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-22
AI Technical Summary
In the existing tinning structure, the ends of the wire harnesses are easily touched during the production of wire harnesses, resulting in instability, causing the tinning position to shift, affecting the accuracy and pass rate of the tinning.
An adjustable wire harness dipping structure is designed, which includes a convenient adjustment and positioning mechanism and a thermal insulation protection mechanism. The drive assembly drives the screw to rotate, and the adjustment frame is moved to press the wire harness into position. Combined with the thermal insulation protection assembly, the tin adding cylinder is prevented from overheating, ensuring the stability and accuracy of the tinning process.
The accuracy and qualified rate of the tinning mechanism in wire harness processing are improved, while providing heat insulation protection for the tinning cylinder to avoid safety risks caused by overheating.
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Figure CN223353155U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire harness tinning structures, and particularly relates to an adjustable wire harness tinning structure. Background Art
[0002] The wire harness is a whole of service equipment for a certain load source group, and terminals need to be installed at the ends of the wire harness during processing and production. Usually, the ends and the ends of the wire harness are tinned through a tinning structure. The existing tinning structure is a device used for tinning between the wire harness and the terminals during processing and production of the wire harness. The device is convenient for adjusting the ends of the wire harness to position and tin during tinning, and the tinning operation is more precise, thereby improving the accuracy and qualified rate of the tinning mechanism body during tinning of the wire harness.
[0003] According to a multifunctional tinning machine disclosed in the authorized patent application No. 201822019460.5, the existing tinning structure directly passes the processed wire harness through the transmission pipe into the inside of the tinning channel during the tinning process of the wire harness processing and production, and stops the wire harness at the tin spray port for tinning. It is inconvenient to position and press the wire harness during the tinning operation. When the end of the wire harness is exposed to the outside world and is touched during tinning, it is easy to cause the wire harness to be unstable. The unstable wire harness during tinning is easy to cause displacement during tinning, and the position of the tinning changes, resulting in unqualified tinning, thereby affecting the accuracy of the tinning structure during the tinning process of the wire harness processing and production. For this reason, the utility model proposes an adjustable wire harness tinning structure. Utility Model Content
[0004] The purpose of the utility model is to provide an adjustable wire harness tinning structure to solve the problem that when the tinning structure proposed in the above background technology is used for tinning the wire harness during processing and production, the end of the wire harness is exposed to the outside world and is touched during tinning, which can easily cause the wire harness to be unstable. The instability of the wire harness during tinning can easily cause deviation during tinning, and the position of the tinning can change, resulting in unqualified tinning.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: an adjustable wire harness tinning structure, comprising a tinning mechanism body, the tinning mechanism body comprising a base, a tinning channel being provided inside the base, a conveying pipe being installed on the surface of the base at the end of the tinning channel, a collecting box being provided at the middle position of the bottom end of the tinning channel, a tin adding cylinder being provided at the middle position of the upper surface of the base, and the tinning mechanism body being further provided with:
[0006] A convenient adjustment and positioning mechanism, comprising a drive assembly disposed at both ends of the base, a downward adjustment and positioning assembly disposed at the end of the drive assembly, and control assemblies disposed at both ends of the downward adjustment and positioning assembly;
[0007] The heat insulation protection mechanism includes a heat insulation protection component arranged on the outer surface of the tin adding cylinder, and a fixed installation component is arranged at the end of the heat insulation protection component.
[0008] Preferably, a feed port is provided at the top of the tin adding cylinder, a heating tube is provided inside the tin adding cylinder, a tin adding cavity is provided at the middle position of the tin adding cylinder, and a tin spraying port is provided at the bottom end of the tin adding cavity on the upper surface of the base.
[0009] Preferably, the driving assembly includes adjustment slots opened at both ends of the base, a screw is rotated inside the adjustment slot, and a forward and reverse motor is installed on the top end of the screw located on the upper surface of the base.
[0010] Preferably, the downward pressure adjustment and positioning assembly includes a movable adjustment frame arranged on the outer surface of the screw rod, and a downward pressure plate is welded and fixed to the bottom end of the movable adjustment frame.
[0011] Preferably, the control assembly includes limiting grooves on both sides of the adjusting groove, and limiting blocks are welded to the top ends of both sides of the movable adjusting frame, and the limiting blocks are slidably connected to the inside of the limiting grooves.
[0012] Preferably, the heat insulation protection assembly includes an outer protective tube arranged on the outer surface of the tin-adding tube, and a heat insulation cavity is formed at the connection between the outer protective tube and the outer surface of the tin-adding tube.
[0013] Preferably, the fixed installation component includes a lower card slot opened at the bottom end of the tin adding cylinder and located on the upper surface of the base, the top of the outer protective tube is integrally formed with a transmission pipe, a fixing bolt is rotated at the edge of the mounting ring, and an internal threaded hole is opened at the top edge of the tin adding cylinder, and the end of the fixing bolt is consistent with the internal structure of the internal threaded hole.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] By designing a convenient adjustment and positioning mechanism, when the wire harness and the terminal enter the tinning channel for tinning, the forward and reverse motors can be turned to drive the screw to rotate. The rotation of the screw will move the movable adjustment frame on the outer surface of the screw. The movable adjustment frame will be stably moved to drive the lower pressure plate to move down and adjust to the surface of the wire harness to be tightly pressed and fixed, so that the wire harness can be positioned and fixed before tinning, and it is not easy to touch the wire harness and deflect during tinning. After positioning, the tinning is more accurate, which improves the accuracy of the main body of the tinning mechanism during tinning of the wire harness and the qualified rate of tinning. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2This is a schematic cross-sectional view of the utility model;
[0018] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of part A;
[0019] Figure 4 This is a structural diagram of the movable adjustment frame, the limit block and the lower pressure plate of the utility model;
[0020] Figure 5 For this utility model Figure 2 The enlarged structural diagram of part B in the middle;
[0021] In the figure: 100, tinning mechanism body; 101, base; 102, transmission pipe; 103, tinning channel; 1031, forward and reverse motor; 1032, adjustment slot; 1033, movable adjustment frame; 1034, screw rod; 1035, limit slot; 1036, limit block; 1037, lower pressure plate; 104, tin adding cylinder; 1041, outer casing; 1042, mounting ring; 1043, fixing bolt; 1044, insulation chamber; 1045, lower clamping slot; 1046, internal threaded hole; 105, feed port; 106, collection box; 107, heating tube; 108, tinning chamber; 109, tin spraying port. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figures 1 to 5The utility model provides a technical solution: an adjustable wire harness tinning structure, including a tinning mechanism body 100, the tinning mechanism body 100 includes a base 101, a tinning channel 103 is opened inside the base 101, the end of the tinning channel 103 is located on the surface of the base 101 and a transmission pipe 102 is installed, a collecting box 106 is provided at the middle position of the bottom end of the tinning channel 103, a tin adding cylinder 104 is provided at the middle position of the upper surface of the base 101, a feeding port 105 is provided on the top of the tin adding cylinder 104, the tin adding cylinder 104 is heated by an electric heating tube 107, the feeding port 105 feeds the inside of the tin adding cavity 108 and heats it to melt into molten tin, and the processed products are put into the tinning cavity 108 again. The post-production wiring harness enters the interior of the tinning channel 103 through the conveying pipe 102. A feed port 105 is provided at the top of the tinning cylinder 104. A heating tube 107 is provided inside the tinning cylinder 104. A tinning chamber 108 is provided in the middle position of the tinning cylinder 104. The bottom end of the tinning chamber 108 is located on the upper surface of the base 101 and is provided with a tin spraying port 109. Until the end of the wiring harness and the terminal are closed in the tinning position, they are on the lower surface of the tin spraying port 109. After heating, tin is sprayed from the tin spraying port 109 to the tinning position on the surface of the wiring harness. The tin spraying is collected by the collecting box 106, and thus the wiring harness is tinned once through the tinning mechanism body 100. The tinning mechanism body 100 is also provided with:
[0024] A convenient adjustment and positioning mechanism is provided, and the convenient adjustment and positioning mechanism includes a driving assembly arranged at both ends of the base 101, a downward adjustment and positioning assembly is provided at the end of the driving assembly, and a control assembly is provided at both ends of the downward adjustment and positioning assembly. When the tinning mechanism body 100 is used for tinning the wire harness, after the wire harness and the terminal enter the inside of the tinning channel 103, the convenient adjustment and positioning mechanism can position and fix the wire harness and the terminal for tinning, making the tinning process more stable and precise, thereby improving the accuracy of the tinning mechanism body 100 during tinning of the wire harness and the pass rate of tinning.
[0025] In order to facilitate the movement and adjustment operation of the movable adjustment frame 1033 through the driving component, in this embodiment, preferably, the driving component includes an adjustment slot 1032 opened at both ends inside the base 101, and a screw rod 1034 rotates inside the adjustment slot 1032. The top of the screw rod 1034 is located on the upper surface of the base 101 and a forward and reverse motor 1031 is installed. The forward and reverse motor 1031 is operated to drive the screw rod 1034 to rotate, and when the screw rod 1034 rotates, it drives the movable adjustment frame 1033 to move and adjust.
[0026] In order to facilitate the positioning of the wire harness during tinning by pressing down on the positioning assembly and to achieve more stable and accurate tinning, in this embodiment, preferably, the pressing down on the positioning assembly includes a movable adjustment frame 1033 arranged on the outer surface of the screw rod 1034, and a lower pressure plate 1037 is welded and fixed to the bottom end of the movable adjustment frame 1033. When the movable adjustment frame 1033 moves, the lower pressure plate 1037 can be driven to move downward to the surface of the wire harness, so as to facilitate the positioning of the wire harness for stable tinning.
[0027] In order to facilitate the stable movement of the movable adjustment frame 1033 through the control component, in this embodiment, preferably, the control component includes limit slots 1035 opened on both sides of the adjustment slot 1032, and limit blocks 1036 are welded on the top of both sides of the movable adjustment frame 1033. The limit blocks 1036 are slidably connected to the inside of the limit slot 1035, and the movable adjustment frame 1033 is driven to slide inside the limit slot 1035 when moving, so as to stabilize the movement and adjustment operation of the movable adjustment frame 1033.
[0028] A heat insulation protection mechanism is provided, and the heat insulation protection mechanism includes a heat insulation protection component arranged on the outer surface of the tin adding cylinder 104. A fixed installation component is provided at the end of the heat insulation protection component. When the tinning mechanism main body 100 is in use, heat is generated on the outer surface of the tinning cylinder 104. The heat insulation protection mechanism provides heat insulation protection for the outer surface of the tinning cylinder 104, which is less likely to cause danger and improves the heat insulation protection effect of the tinning mechanism main body 100 on the outer surface of the tinning cylinder 104 during the wire harness tinning operation.
[0029] In order to facilitate the thermal insulation protection of the outer surface of the tin adding cylinder 104 through the thermal insulation protection component, and to prevent the outer surface of the tin adding cylinder 104 from being heated and exposed to the outside world and causing danger, in this embodiment, preferably, the thermal insulation protection component includes an outer protective tube 1041 arranged on the outer surface of the tin adding cylinder 104, and a thermal insulation cavity 1044 is formed at the connection between the outer protective tube 1041 and the outer surface of the tin adding cylinder 104. When the tin adding cylinder 104 is heated, the thermal insulation cavity 1044 can insulate the outer protective tube 1041, and the thermal insulation cavity 1044 and the outer protective tube 1041 can be used to thermally protect it.
[0030] In order to facilitate the outer casing 1041 to be closed on the outer surface of the tin adding cylinder 104 and fixedly installed after being fixedly installed by fixing the installation component, in this embodiment, preferably, the fixed installation component includes a lower card groove 1045 opened at the bottom end of the tin adding cylinder 104 and located on the upper surface of the base 101. After the outer casing 1041 is closed on the outer surface of the tin adding cylinder 104, the bottom end of the outer casing 1041 is engaged with the inside of the lower card groove 1045. The top of the outer casing 1041 is integrally formed with a transmission pipe 102, and a fixing bolt 1043 is rotated at the edge of the mounting ring 1042. An internal threaded hole 1046 is opened at the top edge of the tin adding cylinder 104. The end of the fixing bolt 1043 is consistent with the internal structure of the internal threaded hole 1046. The fixing bolt 1043 is rotated again to embed into the inside of the internal threaded hole 1046 to fix the mounting ring 1042, thereby fixing the top end of the outer casing 1041 to the top end of the tin adding cylinder 104, which is convenient for fixing and protecting the outer casing 1041.
[0031] The working principle and use process of the present invention are as follows: before using the adjustable wire harness tinning structure, the tinning mechanism body 100 is first placed in a certain position and fixedly installed through the base 101. After the tinning mechanism body 100 is installed and during the tinning process, the tin adding cylinder 104 is heated by the electric heating tube 107, and the feed port 105 feeds the material into the interior of the tin adding cavity 108 and heats and melts it into tin water. The processed wire harness is again passed through the transmission pipe 102 to the interior of the tinning channel 103, and again enters the wire harness terminal from the other end of the tinning channel 103 until the end of the wire harness and the terminal are closed in the tinning position on the lower surface of the tin spraying port 109. After heating, tin is sprayed from the tin spraying port 109 to the tinning position on the surface of the wire harness. The sprayed tin is collected by the collection box 106, and thus a tinning operation of the wire harness is completed once through the tinning mechanism body 100.
[0032] Then, before the tinning mechanism main body 100 is used, the outer casing 1041 is closed on the outer surface of the tinning cylinder 104 until the bottom end is engaged with the inside of the lower card slot 1045, the mounting ring 1042 is closed at the top edge of the tinning cylinder 104, and the rotating fixing bolt 1043 is inserted into the inside of the internal threaded hole 1046 to fix the outer casing 1041, thereby fixing the outer casing 1041 to the surface of the tinning cylinder 104 to form a heat insulation cavity 1044, and when the tinning mechanism main body 100 is used for a long time and the outer surface of the tinning cylinder 104 is heated, it is convenient to insulate and protect it from heat by the heat insulation cavity 1044 and the outer casing 1041, and it is not easy to expose the outer surface of the tinning cylinder 104 directly to the outside world and cause danger of overheating, thereby improving the heat insulation protection effect of the tinning mechanism main body 100 on the outer surface of the tinning cylinder 104 during the wiring harness tinning operation;
[0033] When the tinning mechanism body 100 is tinning the wiring harness, the wiring harness and the terminal enter the interior of the tinning channel 103 for tinning, and the forward and reverse motors 1031 are operated to drive the screw rod 1034 to rotate. The screw rod 1034 rotates to move the movable adjustment frame 1033 on the outer surface of the screw rod 1034. When the movable adjustment frame 1033 moves, the limit block 1036 slides within the internal limit groove 1035, thereby moving the movable adjustment frame 1033 to drive the lower pressure plate 1037 to move downward and adjust to the surface of the wiring harness to be tightly pressed and fixed, so that the wiring harness is positioned and fixed before tinning, and the terminal at the end of the wiring harness is again entered into the interior of the tinning channel 103 from the other end of the tinning channel 103 for re-positioning and fixing. Therefore, it is convenient to position and press the wiring harness for tinning, and it is not easy to touch the wiring harness and deflect during tinning. The tinning is more accurate after positioning, which improves the accuracy and qualified rate of the tinning mechanism body 100 during tinning of the wiring harness.
[0034] Although embodiments of the present invention have been shown and described (see the detailed description above for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable wire harness tinning structure, comprising a tinning mechanism body (100), the tinning mechanism body (100) comprising a base (101), a tinning channel (103) being provided inside the base (101), a conveying pipe (102) being installed at the end of the tinning channel (103) being located on the surface of the base (101), a collecting box (106) being provided at the middle position of the bottom end of the tinning channel (103), and a tin adding cylinder (104) being provided at the middle position of the upper surface of the base (101), characterized in that: The tinning mechanism body (100) is further provided with: A convenient adjustment and positioning mechanism comprises a driving assembly arranged at both ends of the base (101), a downward adjustment and positioning assembly being arranged at the end of the driving assembly, and a control assembly being arranged at both ends of the downward adjustment and positioning assembly; A heat insulation protection mechanism comprises a heat insulation protection component arranged on the outer surface of a tin adding cylinder (104), and a fixed installation component is arranged at the end of the heat insulation protection component.
2. The adjustable wire harness tinning structure according to claim 1, characterized in that: The top of the tin adding cylinder (104) is provided with a feed port (105), the interior of the tin adding cylinder (104) is provided with a heating tube (107), a tin adding chamber (108) is provided at the middle position of the tin adding cylinder (104), and the bottom end of the tin adding chamber (108) is located on the upper surface of the base (101) and is provided with a tin spraying port (109).
3. The adjustable wire harness tinning structure according to claim 1, characterized in that: The driving assembly comprises adjustment slots (1032) provided at both ends of the interior of the base (101), a screw rod (1034) rotating inside the adjustment slot (1032), and a forward and reverse motor (1031) mounted on the top end of the screw rod (1034) located on the upper surface of the base (101).
4. The adjustable wire harness tinning structure according to claim 3, characterized in that: The downward pressure adjustment and positioning assembly comprises a movable adjustment frame (1033) arranged on the outer surface of the screw rod (1034), and a downward pressure plate (1037) is welded and fixed to the bottom end of the movable adjustment frame (1033).
5. The adjustable wire harness tinning structure according to claim 4, characterized in that: The control assembly comprises limiting grooves (1035) provided on both sides of the interior of the adjustment groove (1032); limiting blocks (1036) are welded to the top ends of both sides of the movable adjustment frame (1033); and the limiting blocks (1036) are slidably connected to the interior of the limiting grooves (1035).
6. The adjustable wire harness tinning structure according to claim 1, characterized in that: The heat insulation protection assembly comprises an outer protective tube (1041) arranged on the outer surface of the tin adding tube (104), and a heat insulation cavity (1044) is formed at the connection between the outer protective tube (1041) and the outer surface of the tin adding tube (104).
7. The adjustable wire harness tinning structure according to claim 6, characterized in that: The fixed installation component includes a lower groove (1045) opened at the bottom end of the tin adding cylinder (104) and located on the upper surface of the base (101); the top of the outer protective cylinder (1041) is integrally formed with a transmission pipe (102); a fixing bolt (1043) is rotated at the edge of the mounting ring (1042); an internal threaded hole (1046) is opened at the top edge of the tin adding cylinder (104); the end of the fixing bolt (1043) is consistent with the internal structure of the internal threaded hole (1046).
Citation Information
Patent Citations
Multifunctional tin pick-up machine
CN209189964U