Laser filler wire welding support
By designing an adjustable laser wire welding bracket, the problems of welding gun coaxiality and accessibility are solved, the welding quality is improved, the welding gun interference is reduced, and a more compact laser welding structure is achieved.
Patent Information
- Application Number
- CN202422789056.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing laser welding bracket is fixed on the copper nozzle of the welding gun, which causes the welding gun to be misaligned, increases the difficulty of adjustment and affects the welding effect. It also takes up a lot of space and limits the accessibility of the welding gun.
A laser wire-filling welding bracket is designed, which includes a bracket, a gun head mounting plate, an upper and lower adjustment plate, a left and right adjustment block, a front and rear adjustment rail and a slider. The coaxiality of the welding gun is ensured by a three-dimensional adjustment structure, and a straight-opening protective copper nozzle is provided on the front and rear adjustment sliders to prevent robot collision.
Improve welding gun accessibility and welding quality, reduce welding gun interference and robot collision damage, and achieve more compact laser welding structures.
Smart Images

Figure CN223353280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of laser welding, in particular to a filler wire bracket used for laser welding. Background Art
[0002] In current laser welding structures, the wire feeding bracket is typically clamped to the outside of the copper nozzle of the laser welding gun head, as exemplified by a welding device with patent publication number 220372435 U and a laser welding device with a filler wire with patent publication number CN214291475 U. In practice, the applicant has discovered that these structures present the following problems:
[0003] 1. Since the welding bracket is clamped to the outside of the copper nozzle of the laser welding gun head, it is easy to cause the welding gun and the copper nozzle to be out of axial alignment. Once the axes are out of axial alignment, it will increase the difficulty of adjustment and correction during laser welding and affect the welding effect.
[0004] Second, the welding bracket occupies a large space, and the wire feed nozzle at the lower end of the welding bracket can only be rotated and adjusted up and down through the bracket, but cannot be adjusted forward and backward. This increases the probability of welding gun interference and affects the accessibility of welding gun welding to a certain extent, thereby affecting the welding quality. Summary of the Invention
[0005] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide a more compact structure that can reduce welding gun interference and robot collision damage to the coaxial laser wire welding bracket, which helps to improve the accessibility of welding gun welding and improve the quality of laser welding.
[0006] In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
[0007] A laser wire-filling welding bracket comprises a bracket, a gun head mounting plate, an upper and lower adjustment plate, a left and right adjustment block, a front and rear adjustment slide rail, a front and rear adjustment slider, a wire-filling bracket, a wire feeding nozzle, a wire feeding tube mounting block and a wire feeding tube joint, wherein:
[0008] The bracket is in a right-angle shape;
[0009] The gun head mounting plate is vertically mounted on the straight side of the bracket; a mounting hole for mounting the gun head of the welding gun is provided on the upper portion of the gun head mounting plate, and a straight groove is provided on the lower portion;
[0010] The upper and lower adjustment plates are fixed and adjusted in height by bolts arranged in the straight slots; a transverse slot is arranged on the upper and lower adjustment plates;
[0011] The left and right adjustment blocks are provided with a transverse flange that can slide left and right along the transverse groove, and a left and right adjustment groove; the left and right adjustment blocks are fixed to the upper and lower adjustment plates with bolts passing through the left and right adjustment grooves to perform left and right adjustment;
[0012] There is a pair of front and rear adjustment rails, one end of which is fixed to both sides of the lower part of the left and right adjustment blocks respectively; front and rear adjustment slots are provided on the sides of the front and rear adjustment rails;
[0013] The front-to-back adjustment slider is U-shaped, with both ends slidably disposed in the front-to-back adjustment slots of the pair of front-to-back adjustment rails; a front-to-back adjustment guide slot is provided on the side surface of the end of the front-to-back adjustment slider; the front-to-back adjustment slider is fixed to the front-to-back adjustment rail by passing a bolt through the front-to-back adjustment guide slot and is adjusted front-to-back; the straight opening of the front-to-back adjustment slider can allow the copper nozzle of the welding gun to pass vertically; the front-to-back adjustment slider and the gun head mounting plate form a right-angle bracket;
[0014] The wire filling bracket is vertically mounted on one side of the front and rear adjustment slider;
[0015] The wire feeding nozzle is arranged at the lower part of the wire filling bracket;
[0016] A height adjustment slot is provided on the wire feeding tube mounting block; the wire feeding tube mounting block is fixed to the upper middle portion of the wire filling bracket by a bolt passing through the height adjustment slot to adjust the height of the wire feeding tube mounting block;
[0017] The wire feeding tube joint is arranged on the wire feeding tube mounting block.
[0018] In an improvement to the above-mentioned laser wire-filling welding bracket, an insulating sleeve, an insulating spacer and an insulating gasket are provided between the bracket and the gun head mounting plate.
[0019] In an improvement to the above-mentioned laser wire-filling welding bracket, a mounting flange is provided on the lateral side of the bracket.
[0020] Compared with the prior art, the present invention has the following beneficial effects: since the welding bracket is not installed and fixed to the copper nozzle of the welding gun, the coaxiality of the welding gun caused by the hard connection between the copper nozzle of the welding gun and the welding bracket can be avoided; in addition, since the front and rear adjustment sliders form a right angle with the gun head mounting plate, and a straight opening for the copper nozzle of the welding gun to pass through is provided on the front and rear adjustment sliders, when the welding gun is installed on the gun head mounting plate, the copper nozzle can avoid the front and rear adjustment sliders and be protected by the three sides of the front and rear adjustment sliders, thereby preventing the robot from colliding and damaging the copper nozzle of the welding gun, which can make the laser welding structure more compact, reduce welding gun interference and robot collision damage to welding coaxiality, and thus improve the quality of laser welding; at the same time, since the front and rear adjustment sliders can be adjusted in three dimensions up and down, left and right, and front and back through the upper and lower adjustment plates, left and right adjustment blocks and front and rear adjustment slide rails, this can meet the position adjustment requirements of the welding wire in different occasions, thereby improving the accessibility of welding gun welding and ensuring the quality of laser welding.
[0021] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model;
[0023] Figure 2 This is a schematic diagram of the assembly of an embodiment of the utility model;
[0024] Figure 3 This is a schematic diagram of the disassembly and assembly of the embodiment of the utility model and the laser welding gun;
[0025] Figure 4 It is a three-dimensional schematic diagram of an embodiment of the utility model assembled with a laser welding gun. DETAILED DESCRIPTION
[0026] The utility model is a laser wire-filling welding bracket. Figures 1 to 4 As shown, it includes a bracket 10, a gun head mounting plate 20, an upper and lower adjustment plate 30, a left and right adjustment block 40, a front and rear adjustment slide rail 50, a front and rear adjustment slider 60, a wire filling bracket 70, a wire feeding nozzle 80, a wire feeding tube mounting block 90 and a wire feeding tube connector 100, wherein:
[0027] The bracket 10 is in a right-angle shape;
[0028] The gun head mounting plate 20 is vertically mounted on the straight edge 11 of the bracket 10; a mounting hole 21 for mounting the gun head 200 of the welding gun is provided on the upper portion of the gun head mounting plate 20, and a straight groove 22 is provided on the lower portion;
[0029] The upper and lower adjustment plates 30 are fixed and adjusted in height by bolts provided in the straight slots 22; a transverse slot 31 is provided on the upper and lower adjustment plates 30;
[0030] The left and right adjustment block 40 is provided with a transverse flange 41 that can slide left and right along the transverse groove 31, and a left and right adjustment groove 42; the left and right adjustment block 40 is fixed to the upper and lower adjustment plate 30 by bolts passing through the left and right adjustment grooves 42 and is adjusted left and right;
[0031] There is a pair of front and rear adjustment rails 50, one end of which is fixed to both sides of the lower portion of the left and right adjustment blocks 40 respectively; front and rear adjustment slots 51 are provided on the sides of the front and rear adjustment rails 50;
[0032] The front-to-back adjustment slider 60 is U-shaped, with its two ends slidably disposed in the front-to-back adjustment slots 51 of the pair of front-to-back adjustment rails 50. A front-to-back adjustment guide slot 61 is provided on the side surfaces of the end portions of the front-to-back adjustment slider 60. The front-to-back adjustment slider 60 is fixed to the front-to-back adjustment rail 50 with bolts passing through the front-to-back adjustment guide slot 61 for front-to-back adjustment. The straight opening 62 of the front-to-back adjustment slider 60 allows the copper nozzle 300 of the welding gun to pass vertically therethrough. The front-to-back adjustment slider 60 forms a right-angled bracket with the gun head mounting plate 20.
[0033] The wire filling bracket 70 is vertically mounted on one side of the front and rear adjustment slider 60;
[0034] The wire feeding nozzle 80 is provided at the lower portion of the wire filling bracket 70;
[0035] A height adjustment slot 91 is provided on the wire feed tube mounting block 90; the wire feed tube mounting block 90 is fixed to the upper middle portion of the wire filling bracket 70 by passing a bolt through the height adjustment slot 91 to adjust the height of the wire feed tube mounting block 90;
[0036] The wire feeding tube connector 100 is arranged on the wire feeding tube mounting block 90 .
[0037] like Figure 3 As shown, when the laser welding gun is to be installed on the laser wire welding bracket for use, first insert the copper nozzle 300 at the bottom of the welding gun into the straight opening 62 of the front and rear adjustment slider 60, and then use bolts to fix the gun head 200 of the welding gun to the gun head mounting plate 20, as shown in FIG. Figure 4 shown.
[0038] As can be seen from the above, the present invention does not fix the welding bracket to the copper nozzle 300 of the welding gun, so that the coaxiality of the welding gun can be avoided due to the hard connection between the copper nozzle 300 of the welding gun and the welding bracket. In addition, since the front and rear adjustment sliders 60 form a right angle with the gun head mounting plate 20, and a straight opening 62 for the copper nozzle 300 of the welding gun is provided on the front and rear adjustment sliders 60, when the welding gun is mounted on the gun head mounting plate 20, the copper nozzle 300 can avoid the front and rear adjustment sliders 60 and be protected by the three sides of the front and rear adjustment sliders 60, thereby preventing When the welding robot is working, it collides and damages the copper nozzle of the welding gun. This not only makes the laser welding structure more compact, but also reduces the interference of the welding gun and the damage to the welding coaxial axis caused by the robot collision, thereby improving the quality of laser welding; at the same time, since the front and rear adjustment sliders 60 can be adjusted up and down, left and right, and front and back in three dimensions through the upper and lower adjustment plates 30, the left and right adjustment blocks 40 and the front and rear adjustment rails, this can meet the position adjustment requirements of the welding wire in different occasions, and the adjustment in all directions is smooth and reliable, thereby improving the accessibility of the welding gun and ensuring the quality of laser welding.
[0039] Preferably, an insulating sleeve 500 , an insulating spacer 60 and an insulating gasket 700 are provided between the bracket 10 and the gun head mounting plate 20 to improve welding quality.
[0040] In this embodiment, a mounting flange 400 is provided on the lateral side 12 of the bracket 10 to facilitate the installation of the filler wire welding bracket.
[0041] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the conventional installation orientation of the product, or the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0042] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications may be made to the present invention without departing from the principles and spirit of the present invention as defined in the claims. Therefore, the detailed description of the disclosed embodiments is intended to illustrate rather than limit the present invention, which shall be defined by the claims.
Claims
1. A laser wire-filled welding bracket, characterized in that: It includes a bracket, a gun head mounting plate, an upper and lower adjustment plate, a left and right adjustment block, a front and rear adjustment rail, a front and rear adjustment slider, a wire filling bracket, a wire feeding nozzle, a wire feeding tube mounting block and a wire feeding tube connector, including: The bracket is in a right-angle shape; The gun head mounting plate is vertically mounted on the straight side of the bracket; a mounting hole for mounting the gun head of the welding gun is provided on the upper portion of the gun head mounting plate, and a straight groove is provided on the lower portion; The upper and lower adjustment plates are fixed and adjusted in height by bolts arranged in the straight slots; a transverse slot is arranged on the upper and lower adjustment plates; The left and right adjustment blocks are provided with a transverse flange that can slide left and right along the transverse groove, and a left and right adjustment groove; the left and right adjustment blocks are fixed to the upper and lower adjustment plates with bolts passing through the left and right adjustment grooves to perform left and right adjustment; There is a pair of front and rear adjustment rails, one end of which is fixed to both sides of the lower part of the left and right adjustment blocks respectively; front and rear adjustment slots are provided on the sides of the front and rear adjustment rails; The front-to-back adjustment slider is U-shaped, with both ends slidably disposed in the front-to-back adjustment slots of the pair of front-to-back adjustment rails; a front-to-back adjustment guide slot is provided on the side surface of the end of the front-to-back adjustment slider; the front-to-back adjustment slider is fixed to the front-to-back adjustment rail by passing a bolt through the front-to-back adjustment guide slot and is adjusted front-to-back; the straight opening of the front-to-back adjustment slider can allow the copper nozzle of the welding gun to pass vertically; the front-to-back adjustment slider and the gun head mounting plate form a right-angle bracket; The wire filling bracket is vertically mounted on one side of the front and rear adjustment slider; The wire feeding nozzle is arranged at the lower part of the wire filling bracket; A height adjustment slot is provided on the wire feeding tube mounting block; the wire feeding tube mounting block is fixed to the upper middle portion of the wire filling bracket by a bolt passing through the height adjustment slot to adjust the height of the wire feeding tube mounting block; The wire feeding tube joint is arranged on the wire feeding tube mounting block.
2. The laser wire-filled welding bracket according to claim 1, characterized in that: An insulating sleeve, an insulating spacer and an insulating gasket are provided between the bracket and the gun head mounting plate.
3. The laser wire-filled welding bracket according to claim 1 or 2, characterized in that: A mounting flange is provided on the horizontal side of the bracket.
Citation Information
Patent Citations
Laser filler wire welding device
CN214291475U
Welding device
CN220372435U