Auxiliary positioning and assembling device for water quantity sensor
By designing an auxiliary positioning and assembly device for the water quantity sensor, the problem of insufficient installation quality of the water quantity sensor on the AG600 aircraft was solved, precise positioning and stable installation were achieved, and assembly efficiency and quality were improved.
Patent Information
- Application Number
- CN202421932937.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Existing technology cannot guarantee the installation quality of the water volume sensor of the AG600 aircraft, especially it is difficult to achieve precise positioning and stable installation during the assembly process.
An auxiliary positioning and assembly device for a water volume sensor is designed, which includes an upper flange body, a lower flange body, a body support rod and other components. The adjustable flange is equipped with drilling holes, a clamping device and a limit fixing device to ensure the precise positioning and stable installation of the sensor.
The assembly quality and efficiency of the water volume sensor are improved, the operation difficulty is reduced, a flexible installation method is provided to adapt to different space conditions, and the accuracy and stability of the assembly are ensured.
Smart Images

Figure CN223353475U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aircraft production and assembly, and particularly relates to an auxiliary positioning and assembly device for a water quantity sensor. Background Art
[0002] A large amphibious aircraft must be able to wade, draw, and store water. This requires strict control over the amount of water drawn by a certain type of seaplane, as well as high assembly quality. The water level sensor used is a single-piece structure consisting of an upper flange, a lower flange, and a sensor. Typically, assembly is performed using the upper or lower flange that comes with the finished product, secured with a bow clamp. However, this method cannot guarantee the quality of the water level sensor's installation. Utility Model Content
[0003] The utility model addresses the deficiencies of existing tooling and aims to realize the rapid positioning and drilling of the water volume sensor of the AG600 aircraft, improve the quality, accuracy and efficiency of drilling, achieve the purpose of rapid installation of the water volume sensor of the AG600 amphibious aircraft, and facilitate subsequent work.
[0004] Technical solution: In order to achieve the above-mentioned purpose, the utility model provides an auxiliary positioning and assembly device for a water volume sensor, including an upper flange body, a lower flange body, and a main body support rod. The upper flange body is fixed to the upper end of the main body support rod, and the lower flange body is arranged at the lower end of the main body support rod. The distance between the upper flange body and the lower flange body is adjustable; the upper flange body and the lower flange body are both provided with flange drilling holes and flange clamping ears for assembling corresponding flanges.
[0005] Furthermore, flange drilling bushings are provided in the flange drilling holes on the upper flange body and the lower flange body, and a boss is provided on the upper end of the flange drilling bushing to facilitate installation and disassembly.
[0006] Furthermore, an upper flange fixing boss is provided on one side where the upper flange body is connected to the main body support rod, and the upper flange fixing boss matches with the fixing groove at the upper end of the support rod to achieve fixation.
[0007] Furthermore, the upper flange body and the main body support rod are fixedly connected by an upper flange fixing pin.
[0008] Furthermore, a clamping device is provided between the lower flange body and the main body support rod. The clamping device is connected to the lower flange body and is sleeved on the main body support rod and can be slidably adjusted along the main body support rod.
[0009] Furthermore, the clamping device includes a fixing nut, a fixing shaft pin, and a clamping plate; a clamping plate fixing groove is provided at the connection position between the clamping plate and the lower flange body, and the clamping plate fixing groove is fixed with the lower flange fixing boss on the lower flange body; the clamping plate adopts two semicircular structures, one side is fixed by rotating through the fixing shaft pin, and the other side is clamped and fixed by tightening the fixing nut.
[0010] Furthermore, a limiting fixing device is provided at the lower end of the support rod.
[0011] Technical effect: The parameters of the utility model are adjustable and the scope of use is flexible: according to the spaciousness of the operating space and the installation angle, the installation method can be manually adjusted to ensure the assembly quality; the utility model is specially designed with the function of manually adjusting the installation method, which is simple to operate and easy to maintain. The various components are tightly connected and easy to disassemble. The operator only needs to follow simple steps to complete the installation and debugging of the equipment, which not only improves the assembly quality of the equipment, but also reduces the difficulty of operation and maintenance, bringing a more convenient and efficient working experience to the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the main structure of the upper flange of the utility model;
[0014] Figure 3 This is a schematic diagram of the main structure of the lower flange of the utility model;
[0015] Figure 4 This is a schematic structural diagram of the clamping device of the present utility model. DETAILED DESCRIPTION
[0016] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0017] See attached Figures 1 to 4The utility model specifically proposes an auxiliary positioning and assembly device for a water volume sensor, including an upper flange clamping ear 30, an upper flange drilling bushing 31, an upper flange with a drilled hole 32, an upper flange main body 33, an upper flange fixing pin 34, an upper flange fixing boss 35, a support rod fixing groove 36, a main body support rod 37, a lower flange clamping ear 38, a lower flange drilling bushing 39, a lower flange with a drilled hole 40, a lower flange main body 41, a lower flange fixing boss 42, a lower flange fixing pin 43, a clamping plate fixing groove 44, a limiting fixing device 45, a fixing nut 46, a clamping device 47, a fixing shaft pin 48, etc.
[0018] 1. The upper flange body 33 is fixed above the main body support rod 37, and the clamping device 47 is fixed below the limit fixing device 45 for up and down adjustment.
[0019] 2. The upper flange body 33 can be firmly mounted on the upper portion of the main support rod 37, ensuring the stability and accuracy of the entire assembly. The design of the upper flange body 33 fully considers the interface matching with the finished water level sensor to achieve precise positioning and fixation.
[0020] 3. The upper flange body 33 is also equipped with an upper flange fixing pin 34 and an upper flange fixing boss 35. The design of these components enables the water level sensor to be firmly fixed on the assembly device to prevent displacement or loosening during assembly or use.
[0021] 4. The lower flange body 41 is also provided with a lower flange clamping ear 38, a lower flange drilling bushing 39, and a lower flange drilling hole 40. The design and arrangement of these components ensure the stability and accuracy of the water volume sensor during the assembly process.
[0022] 5. The lower flange body 41 is also provided with a lower flange clamping ear 38, a lower flange drilling bushing 39, and a lower flange drilling hole 40. The design and arrangement of these components ensure the stability and accuracy of the water volume sensor during the assembly process.
[0023] The lower flange body 41 is also equipped with a lower flange fixing boss 42 that mates with the clamping plate fixing groove 44 and is used to form a fixed connection with the clamping device 47. The clamping device 47 cooperates with the limit fixture 45 via a fixed shaft pin 48, allowing the clamping device 47 to be adjusted up and down. The limit fixture 45 not only limits the adjustable position of the clamping device 47 on the support rod, but also serves as a reference installation position for the lower flange.
[0024] In specific applications, spacious space:
[0025] 1. Determine the installation position and dimensions according to the digital model. Remove the upper flange body 33 from the body support rod 37 and place it in the desired position. Use a bow clamp to secure the upper flange clamping ears 30 and upper flange drilling bushing 31 to the upper flange body 33. At this point, the upper flange countersunk holes 32 align with the holes in the upper flange drilling bushing 31, providing a precise positioning reference for subsequent assembly. Simultaneously, the upper flange fixing pins 34 and upper flange fixing bosses 35 are also ready for securing and supporting during assembly.
[0026] 2. Place the lower flange body 41 in the desired position, ensuring that the lower flange fixing bosses 42 precisely align with the lower flange clamping ears 38 and lower flange drilling bushings 39. Secure the lower flange body 41 to the desired position on the main support rods 37 using the lower flange fixing pins 43 to ensure assembly accuracy and stability. At this point, the lower flange countersunk holes 40 are aligned with the holes in the lower flange drilling bushings 39, preparing for subsequent installation steps.
[0027] 3. Insert the main support rod 37 into the support rod fixing groove 36 and secure it between the upper flange body 33 and the lower flange body 41 using the fixing nut 46 to form a stable support structure. This step completes the main structure of the water level sensor auxiliary positioning assembly device.
[0028] 4. Install the clamping device 47; the clamping device 47 is fixed to the main support rod 37 through a fixed shaft pin 48. The clamping device 47 includes a clamping plate, and a clamping plate fixing groove 44 is provided on the downward flange body 41 of the clamping plate. Its function is to fix and stabilize the position of the water level sensor during the assembly process to ensure the accuracy and reliability of the assembly.
[0029] Confined Spaces:
[0030] Installation is completed using only the upper flange body 33 and the lower flange body 41, the upper flange drilling bushing 31, and the lower flange drilling bushing 39. First, determine the installation position and dimensions according to the digital model. Remove the upper flange body 33 and the lower flange body 41 from the main body support rod 37 and secure them in place with a bow clamp. Place the upper flange drilling bushing 31 and the lower flange drilling bushing 39 into the upper flange matching drilling hole 32 and the lower flange matching drilling hole 40, respectively, to prepare for subsequent installation steps.
[0031] The above specific implementation methods or cases are only used to explain the technical solutions of the present invention, and are not intended to limit the present invention. Any parts not described in detail are regarded as conventional technical means in the field. Those skilled in the art should understand that based on the design concept of this application, the technical solutions described in the aforementioned implementation methods can be adaptively modified, or some or all of the technical features therein can be replaced by equivalents. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A water level sensor auxiliary positioning assembly device, characterized in that: It includes an upper flange body, a lower flange body, and a main body support rod. The upper flange body is fixed to the upper end of the main body support rod, and the lower flange body is arranged at the lower end of the main body support rod. The distance between the upper flange body and the lower flange body is adjustable; the upper flange body and the lower flange body are both provided with flange drilling holes and flange clamping ears for assembling corresponding flanges.
2. The auxiliary positioning and assembly device for a water level sensor according to claim 1, characterized in that: Flange drilling bushings are arranged in the flange drilling holes on the upper flange main body and the lower flange main body, and a boss is arranged on the upper end of the flange drilling bushing.
3. The auxiliary positioning and assembly device for a water level sensor according to claim 1, characterized in that: An upper flange fixing boss is provided on one side where the upper flange body is connected to the main body support rod, and the upper flange fixing boss matches with the fixing groove at the upper end of the support rod to achieve fixation.
4. The auxiliary positioning and assembly device for a water level sensor according to claim 1, characterized in that: The upper flange body and the main body support rod are fixedly connected by the upper flange fixing pins.
5. The auxiliary positioning and assembly device for a water level sensor according to claim 1, characterized in that: A clamping device is provided between the lower flange body and the main body support rod. The clamping device is connected to the lower flange body and is sleeved on the main body support rod and can be slidably adjusted along the main body support rod.
6. The auxiliary positioning and assembly device for a water level sensor according to claim 5, characterized in that: The clamping device includes a fixing nut, a fixing shaft pin, and a clamping plate; a clamping plate fixing groove is provided at the connection position between the clamping plate and the lower flange body, and the clamping plate fixing groove is fixed with the lower flange fixing boss on the lower flange body; the clamping plate adopts two semicircular structures, one side is fixed by rotating through the fixing shaft pin, and the other side is clamped and fixed by tightening the fixing nut.
7. The auxiliary positioning and assembly device for a water level sensor according to claim 1, characterized in that: A limiting fixing device is also provided at the lower end of the support rod.