Auxiliary maintenance device for universal joint

By designing a universal joint auxiliary maintenance device including a base, a six-jaw chuck mechanism and a hydraulic torque mechanism, the problem of difficult maintenance of the universal joint caused by blockage is solved, efficient disassembly and installation is achieved, and labor intensity and cost are reduced.

CN223353483UActive Publication Date: 2025-09-19SHANXI ZHONGKUANG FILLING TECH CO LTD
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Patent Information

Application Number
CN202422792806.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-19
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

In the prior art, the universal joint is clogged due to the infiltration and solidification of high-pressure paste, and there is a lack of specialized disassembly and repair tools, which results in a time-consuming repair process, increased labor intensity, and low efficiency.

Method used

An auxiliary maintenance device is designed, which includes a base, a six-jaw chuck mechanism, a lifting mechanism and a hydraulic torque mechanism. The hydraulic torque mechanism provides power, and the six-jaw chuck and the universal joint sleeve are combined to realize the disassembly and installation of the universal joint.

Benefits of technology

It reduces the labor intensity of workers, improves the maintenance efficiency of universal joints, is applicable to different types of universal joints, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of gangue paste filling, and particularly relates to an auxiliary maintenance device for a universal joint, which comprises a base, one side of the base is fixedly connected with a six-jaw chuck mechanism so as to limit and fix the universal joint needing to be maintained, and the other side of the base is fixedly connected with a lifting mechanism so as to limit and fix the universal joint needing to be maintained. The six-jaw chuck mechanism and the lifting mechanism are arranged on the same horizontal plane of the base, the upper end of the lifting mechanism is fixedly connected with the hydraulic torsion mechanism, the lifting mechanism is used for adjusting the position of the hydraulic torsion mechanism, the other end of the hydraulic torsion mechanism is connected with the universal joint sleeve, and the hydraulic torsion mechanism provides power for the universal joint sleeve. According to the universal joint dismounting and mounting device, manual operation is replaced, the labor intensity of workers can be reduced, dismounting and mounting of a universal joint are achieved, and the maintenance efficiency can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gangue paste filling, and in particular relates to an auxiliary maintenance device for a universal joint. Background Art

[0002] To address the "three down, one up" coal pressure issues and the environmental pollution caused by waste rock discharge, paste filling mining technology has made significant progress. As part of the green coal mining technology system, paste filling technology aims to address the "three down, one up" coal pressure issues, protect the mining environment, increase coal resource recovery, and extend the service life of the mine.

[0003] Currently, the paste delivery method used in underground coal mines primarily relies on a filling pump and its own weight, with the paste being transported to a designated filling area underground via a filling pipeline. However, in actual operation, due to the high pressure within the pipeline and the gradual decline in equipment sealing performance over time, coupled with improper cleaning and maintenance, the universal joints in the filling pipeline often infiltrate and solidify due to the high-pressure paste, causing rust on the moving parts, leading to blockages and even jamming. Unfortunately, existing technical means lack specialized tool support for the disassembly and repair of universal joints, which not only makes the repair process time-consuming and lengthy, but also greatly increases the labor intensity of operators. Utility Model Content

[0004] Aiming at the above problems of low working efficiency and high labor intensity, the utility model provides an auxiliary maintenance device for a universal joint.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] An auxiliary maintenance device for a universal joint includes a base, one side of the base is fixedly connected to a six-jaw chuck mechanism to facilitate limiting and fixing the universal joint that needs maintenance, the other side of the base is fixedly connected to a lifting mechanism, the six-jaw chuck mechanism and the lifting mechanism are arranged on the same horizontal plane of the base, the upper end of the lifting mechanism is fixedly connected to a hydraulic torque mechanism, the lifting mechanism is used to adjust the position of the hydraulic torque mechanism, the other end of the hydraulic torque mechanism is connected to a universal joint sleeve, the hydraulic torque mechanism provides power for the universal joint sleeve, and the universal joint sleeve is arranged above the six-jaw chuck mechanism.

[0007] Furthermore, the hydraulic torque mechanism includes a hydraulic torque mechanism housing, one end of the hydraulic torque mechanism housing is fixedly connected to the lifting mechanism, the other end of the hydraulic torque mechanism housing is rotatably connected to one end of the rotating assembly, the other end of the rotating assembly is rotatably connected to a hydraulic cylinder, the other end of the hydraulic cylinder is hinged to the hydraulic torque mechanism housing, and the universal joint sleeve is sleeved on the rotating assembly.

[0008] Furthermore, a universal quick-connect is fixedly connected to the cylinder body of the hydraulic cylinder, and the universal quick-connect can rotate 180 degrees in the vertical direction and 360 degrees in the plane, so that the hydraulic pipe can rotate with the hydraulic torque mechanism.

[0009] Furthermore, the lifting mechanism includes a guide rod and a lead screw, the lower ends of the multiple guide rods are fixed perpendicular to the base, the upper ends of the multiple guide rods are commonly fixedly connected to the top cover, the two ends of the lead screw are respectively fixedly connected to the base and the top cover, a slider is commonly slidably connected on the multiple guide rods, a cantilever is fixedly connected on the slider, the cantilever is fixedly connected to the hydraulic torque mechanism, a worm gear assembly is provided on the slider, a worm gear assembly housing is provided outside the worm gear assembly, the worm in the worm gear assembly extends outward and is fixedly connected to a rotating handle, and the worm in the worm gear assembly is threadedly connected to the lead screw.

[0010] Furthermore, the rotating assembly is a ratchet wrench, and both ends of the rod body in the rotating assembly are rotationally connected to the hydraulic torque mechanism housing and the hydraulic cylinder respectively, and the ratchet in the rotating assembly is sleeved with the universal joint sleeve joint.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. The design of the utility model replaces manual operation and can reduce the labor intensity of workers.

[0013] 2. The utility model adopts a hydraulic torque mechanism, a universal joint sleeve and a six-jaw chuck mechanism to realize the disassembly and installation of the universal joint, which is beneficial to improving the maintenance efficiency.

[0014] 3. The utility model controls the height of the hydraulic torque mechanism through the lifting mechanism, and is applicable to universal joints of different types, thereby greatly reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural diagram of the utility model;

[0016] Figure 2 This is a structural diagram of the hydraulic torque mechanism of the utility model;

[0017] Figure 3 This is a structural diagram of the lifting mechanism of the utility model;

[0018] Figure 4 This is a schematic structural diagram of the worm gear assembly of the lifting mechanism of the utility model;

[0019] Figure 5 This is a schematic structural diagram of the universal joint sleeve of the utility model;

[0020] In the figure, hydraulic torque mechanism 1, lifting mechanism 2, universal joint sleeve 3, six-jaw chuck mechanism 4, base 5, hydraulic torque mechanism housing 101, rotating assembly 102, hydraulic cylinder 103, universal quick connect 104, universal joint sleeve joint 105, guide rod 201, lead screw 202, top cover 203, slider 204, cantilever 205, worm gear assembly 206, worm gear assembly housing 207, worm 208, rotating handle 209, and worm gear 210. DETAILED DESCRIPTION

[0021] In order to further illustrate the technical solution of the present invention, the present invention will be further described below through embodiments.

[0022] like Figure 1 As shown, an auxiliary maintenance device for a universal joint is characterized in that it includes a base 5, one side of the base 5 is fixedly connected to a six-claw chuck mechanism 4, so as to limit and fix the universal joint that needs to be repaired, and the other side of the base 5 is fixedly connected to a lifting mechanism 2, the six-claw chuck mechanism 4 and the lifting mechanism 2 are arranged on the same horizontal plane of the base 5, the upper end of the lifting mechanism 2 is fixedly connected to a hydraulic torque mechanism 1, the lifting mechanism 2 is used to adjust the position of the hydraulic torque mechanism 1, the other end of the hydraulic torque mechanism 1 is connected to a universal joint sleeve 3, the hydraulic torque mechanism 1 provides power for the universal joint sleeve 3, the universal joint sleeve 3 is arranged above the six-claw chuck mechanism 4, and the disassembly and installation of the universal joint is realized, which is conducive to improving the efficiency of maintenance. Figure 2 As shown, the hydraulic torque mechanism 1 includes a hydraulic torque mechanism housing 101, one end of which is fixedly connected to the lifting mechanism 2, and the other end of the hydraulic torque mechanism housing 101 is rotatably connected to one end of a rotating assembly 102, and the other end of the rotating assembly 102 is rotatably connected to a hydraulic cylinder 103, the other end of the hydraulic cylinder 103 is hinged on the hydraulic torque mechanism housing 101, the universal joint sleeve 3 is sleeved on the rotating assembly 102, and the cylinder body of the hydraulic cylinder 103 is fixedly connected to a universal quick-connect 104, which can rotate 180° in the vertical direction and 360° in the plane, so that the hydraulic pipe can rotate with the rotation of the hydraulic torque mechanism 1. Figure 3-Figure 4As shown, the lifting mechanism 2 includes a guide rod 201 and a lead screw 202. The lower ends of the multiple guide rods 201 are fixed perpendicular to the base 5. The upper ends of the multiple guide rods 201 are fixedly connected to the top cover 203. The two ends of the lead screw 202 are respectively fixedly connected to the base 5 and the top cover 203. A slider 204 is slidably connected to the multiple guide rods 201. A cantilever 205 is fixedly connected to the slider 204. The cantilever 205 is fixedly connected to the hydraulic torque mechanism 1. A worm gear assembly is provided on the slider 204. 206, the worm gear assembly 206 is provided with a worm gear assembly housing 207, the worm 208 in the worm gear assembly 206 extends outward and is fixedly connected to a rotating handle 209, the worm wheel 210 in the worm gear assembly 206 is threadedly connected to the screw 202, the rotating assembly 102 is a ratchet wrench, the two ends of the rod body in the rotating assembly 102 are respectively rotatably connected to the hydraulic torque mechanism housing 101 and the hydraulic cylinder 103, and the ratchet in the rotating assembly 102 is sleeved with the universal joint sleeve joint 105.

[0023] The above shows and describes the main features and advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be encompassed within the present invention.

[0024] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An auxiliary maintenance device for a universal joint, characterized in that: The invention comprises a base (5), one side of the base (5) is fixedly connected to a six-claw chuck mechanism (4) so ​​as to limit and fix the universal joint that needs to be repaired, the other side of the base (5) is fixedly connected to a lifting mechanism (2), the six-claw chuck mechanism (4) and the lifting mechanism (2) are arranged on the same horizontal plane of the base (5), the upper end of the lifting mechanism (2) is fixedly connected to a hydraulic torque mechanism (1), the lifting mechanism (2) is used to adjust the position of the hydraulic torque mechanism (1), the other end of the hydraulic torque mechanism (1) is connected to a universal joint sleeve (3), the hydraulic torque mechanism (1) provides power for the universal joint sleeve (3), and the universal joint sleeve (3) is arranged above the six-claw chuck mechanism (4).

2. The auxiliary maintenance device for a universal joint according to claim 1, characterized in that: The hydraulic torque mechanism (1) comprises a hydraulic torque mechanism housing (101), one end of the hydraulic torque mechanism housing (101) is fixedly connected to the lifting mechanism (2), the other end of the hydraulic torque mechanism housing (101) is rotationally connected to one end of a rotating assembly (102), the other end of the rotating assembly (102) is rotationally connected to a hydraulic oil cylinder (103), the other end of the hydraulic oil cylinder (103) is hinged to the hydraulic torque mechanism housing (101), and the universal joint sleeve (3) is sleeved on the rotating assembly (102).

3. The auxiliary maintenance device for a universal joint according to claim 2, characterized in that: A universal quick-connect (104) is fixedly connected to the cylinder body of the hydraulic oil cylinder (103). The universal quick-connect (104) can rotate 180 degrees in the vertical direction and 360 degrees in the plane, so that the hydraulic pipe can rotate with the rotation of the hydraulic torque mechanism (1).

4. The auxiliary maintenance device for a universal joint according to claim 1, characterized in that: The lifting mechanism (2) comprises a guide rod (201) and a lead screw (202), the lower ends of the plurality of guide rods (201) are fixed perpendicular to the base (5), the upper ends of the plurality of guide rods (201) are fixedly connected to a top cover (203), the two ends of the lead screw (202) are fixedly connected to the base (5) and the top cover (203), a slider (204) is slidably connected to the plurality of guide rods (201), and a cantilever ( 205), the cantilever (205) is fixedly connected to the hydraulic torque mechanism (1), a worm gear assembly (206) is provided on the slider (204), a worm gear assembly housing (207) is provided outside the worm gear assembly (206), a worm (208) in the worm gear assembly (206) extends outward and is fixedly connected to a rotating handle (209), and a worm wheel (210) in the worm gear assembly (206) is threadedly connected to the lead screw (202).

5. The auxiliary maintenance device for a universal joint according to claim 2, characterized in that: The rotating assembly (102) is a ratchet wrench. The two ends of the rod in the rotating assembly (102) are respectively rotatably connected to the hydraulic torque mechanism housing (101) and the hydraulic oil cylinder (103). The ratchet in the rotating assembly (102) is sleeved with the universal joint sleeve joint (105).