Wedge type valve grinding tool
By designing a wedge-type valve grinding tool and utilizing the cooperation of a base, a lifting seat, an angle adjustment component and a horizontal moving component, the revolution and rotation of the sandpaper are realized, which solves the problem of poor grinding effect of existing wedge-type valves and improves the flatness and sealing of the valve plate sealing surface.
Patent Information
- Application Number
- CN202422779340.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-14
AI Technical Summary
When the existing wedge-type valve grinding device is in use, the sandpaper can only rotate in the same direction, resulting in poor grinding effect on the valve plate sealing surface.
A wedge-type valve grinding tooling was designed, which included a base, a lifting seat, an angle adjustment component, a horizontal movement component and a clamping component. Through the coordinated action of these components, the sandpaper was made to revolve and rotate on the turntable to achieve multi-directional grinding.
The grinding effect of the valve plate sealing surface is improved, the flatness and roughness of the sealing surface are ensured, and the sealing performance of the valve is improved.
Smart Images

Figure CN223353816U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding tools, in particular to a wedge-type valve grinding tool. Background Art
[0002] A wedge valve is an opening and closing device used to connect or cut off the medium in a pipeline. It is widely used in oil and steam pipelines in petrochemicals, thermal power plants, etc. The valve plate of a wedge valve is usually cylindrical, and the two end faces of the cylinder are at a certain angle to the vertical center line of the valve body. In order to ensure the sealing effect of the valve, the valve usually needs to be inspected and maintained regularly. The sealing performance of the valve is closely related to the flatness and roughness of the sealing surface of the valve plate. Therefore, during inspection, the sealing surface of the valve plate usually needs to be ground to eliminate unevenness, defects and particles between the surfaces. When using the existing grinding device, sandpaper is usually glued to the turntable, and the turntable is started to grind the valve plate, so that the sandpaper can only rotate in the same direction as the turntable, and the grinding effect on the sealing surface of the valve plate is poor.
[0003] Therefore, a wedge-type valve grinding tool is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a wedge-type valve grinding tool, aiming to solve or improve at least one of the above-mentioned technical problems.
[0005] To achieve the above-mentioned object, the present invention provides the following solution: The present invention provides a wedge-type valve grinding tool, comprising a base, a lifting seat provided on the base, an angle adjustment assembly provided on the lifting seat, a first motor provided on the movable end of the angle adjustment assembly, a turntable fixedly connected to the output shaft of the first motor, a second motor fixedly connected to the turntable, a first gear fixedly connected to the output shaft of the second motor, the turntable located between the first motor and the first gear, a plurality of first rotating shafts rotatably connected to the turntable, a second gear and an adhesive disk fixedly connected to the first rotating shaft, the second gear located between the adhesive disk and the turntable, a plurality of second gears wound around the first gear and meshing with the first gear;
[0006] A horizontal moving component is provided on the top of the base, a clamping component is provided on the moving end of the horizontal moving component, and the clamping component is located below the turntable.
[0007] Preferably, the lifting seat includes two supports arranged on the base, a plurality of cylinders are fixedly connected to the bottom of the supports, the cylinder body ends of the cylinders are fixedly embedded in the base, a second rotating shaft is rotatably connected between the two supports, a support rod is fixedly connected to the second rotating shaft, one end of the support rod is provided with the angle adjustment assembly, and the other end is provided with the first motor.
[0008] Preferably, the angle adjustment assembly includes a first support plate fixed between the two supports, a first screw rod is rotatably connected to the first support plate, a support block is threadedly sleeved on the first screw rod, a connecting rod is hinged on the top of the support block, and the end of the connecting rod away from the support block is hinged to the bottom of the end of the support rod away from the first motor.
[0009] Preferably, a bottom plate is fixed on both sides of the adhesive disk, a first vertical plate is fixed on the bottom plate, a second vertical plate is slidably connected to the bottom plate, the second vertical plate is located between the first vertical plate and the adhesive disk, a sliding rod is fixed on the second vertical plate, the sliding rod passes through the first vertical plate and is slidably connected to the first vertical plate, a compression spring is provided on the outer sleeve of the sliding rod, and both ends of the compression spring are fixed to the first vertical plate and the second vertical plate respectively.
[0010] Preferably, the horizontal moving assembly includes a fixed plate fixedly connected to the top of the base, a second screw rod is threadedly connected to the fixed plate, one end of the second screw rod is rotatably connected to a base, a plurality of first sliders are fixedly connected to the bottom of the base, a plurality of first sliding grooves are opened on the top of the base, a plurality of first sliders are arranged in a one-to-one correspondence with a plurality of first sliding grooves and are slidably connected, and the clamping assembly is provided on the base.
[0011] Preferably, the clamping assembly includes two oppositely arranged arc-shaped clamping plates, a second slider is fixed to the bottom of the arc-shaped clamping plates, two second sliding grooves are opened on the top of the support platform, the two second sliders are respectively slidably connected to the two second sliding grooves, and a driving assembly is provided on the support platform.
[0012] Preferably, the driving assembly includes a fixed block fixedly connected to the top of the base, a bidirectional screw is rotatably connected to the fixed block, and thread grooves are respectively provided on the two arc-shaped clamping plates, and the two thread grooves are respectively threadedly connected to the left-handed thread and the right-handed thread of the bidirectional screw.
[0013] Preferably, the end of the support rod away from the connecting rod is fixedly connected to a third motor, the output shaft of the third motor is fixedly connected to a disk, and the first motor is fixedly connected to the disk.
[0014] The utility model discloses the following technical effects: sandpaper is pasted on an adhesive disk, a valve plate of a valve is fixed by a clamping assembly, the inclination angle of a turntable is adjusted by an angle adjustment assembly, the valve plate is moved to the bottom of the turntable by a horizontal movement assembly, the turntable is driven down by a lifting seat, so that the sandpaper fits the sealing surface of the valve plate, the turntable is driven to rotate by a first motor, thereby driving a plurality of sandpapers to revolve along the axis of the turntable, and at the same time, the first gear is driven to rotate by a second motor, thereby driving a plurality of second gears to rotate, thereby causing the sandpaper to rotate, and the sandpaper grinds the sealing surface of the valve plate during the process of revolution and rotation, thereby realizing multi-directional grinding of the sealing surface of the valve plate and improving the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of this application. The exemplary embodiments and descriptions of this application are intended to explain this application and do not constitute an improper limitation on this application. In the accompanying drawings:
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 This is a schematic structural diagram of the angle adjustment assembly in the present invention;
[0018] Figure 3 This is a schematic structural diagram of the horizontal moving component and the clamping component in the present utility model;
[0019] Figure 4 This is an exploded view of the turntable, first gear, second gear, and bonding disc in the utility model;
[0020] Figure 5 This is a structural diagram of the turntable, first gear, second gear, and bonding disk in the utility model;
[0021] Figure 6 It is a structural schematic diagram of the adhesive disc in the utility model.
[0022] In the figure: 1. base; 2. first motor; 3. turntable; 4. second motor; 5. first gear; 6. first rotating shaft; 7. second gear; 8. bonding disk; 9. support; 10. cylinder; 11. second rotating shaft; 12. support rod; 13. first support plate; 14. first screw rod; 15. support block; 16. connecting rod; 17. bottom plate; 18. first vertical plate; 19. second vertical plate; 20. slide rod; 21. compression spring; 22. fixed plate; 23. second screw rod; 24. support platform; 25. first slider; 26. first slide groove; 27. arc splint; 28. second slider; 29. second slide groove; 30. bidirectional screw rod; 31. third motor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0025] Reference Figures 1-6 The utility model provides a wedge-type valve grinding tool, including a base 1, a lifting seat is provided on the base 1, an angle adjustment assembly is provided on the lifting seat, a first motor 2 is provided on the movable end of the angle adjustment assembly, a turntable 3 is fixedly connected to the output shaft of the first motor 2, a second motor 4 is fixedly connected to the turntable 3, a first gear 5 is fixedly connected to the output shaft of the second motor 4, the turntable 3 is located between the first motor 2 and the first gear 5, a plurality of first rotating shafts 6 are rotatably connected to the turntable 3, a second gear 7 and an adhesive disk 8 are fixedly connected to the first rotating shaft 6, the second gear 7 is located between the adhesive disk 8 and the turntable 3, and a plurality of second gears 7 are wound around the first gear 5 and meshed with the first gear 5;
[0026] A horizontal moving assembly is provided on the top of the base 1, and a clamping assembly is provided at the moving end of the horizontal moving assembly, and the clamping assembly is located below the turntable 3;
[0027] Paste sandpaper on the adhesive disk 8, fix the valve plate of the valve by the clamping assembly, adjust the inclination angle of the turntable 3 by the angle adjustment assembly, move the valve plate to the bottom of the turntable 3 by the horizontal movement assembly, and drive the turntable 3 to descend by the lifting seat, so that the sandpaper fits the sealing surface of the valve plate, and the turntable 3 is driven to rotate by the first motor 2, thereby driving a number of sandpapers to revolve along the axis of the turntable 3. At the same time, the first gear 5 is driven to rotate by the second motor 4, thereby driving a number of second gears 7 to rotate, and then the sandpaper is rotated along the first rotating shaft 6. The sandpaper grinds the sealing surface of the valve plate during the revolution and rotation, thereby realizing multi-directional grinding of the valve plate sealing surface and improving the grinding effect.
[0028] To further optimize the solution, the lifting seat includes two supports 9 arranged on the base 1, and multiple cylinders 10 are fixedly connected to the bottom of the support 9. The cylinder body end of the cylinder 10 is fixedly embedded in the base 1. A second rotating shaft 11 is rotatably connected between the two supports 9, and a support rod 12 is fixed on the second rotating shaft 11. An angle adjustment component is provided at one end of the support rod 12, and a first motor 2 is provided at the other end.
[0029] Further optimized, the angle adjustment assembly includes a first support plate 13 fixed between the two supports 9, the first support plate 13 is rotatably connected to the first screw rod 14, the first screw rod 14 is threadedly sleeved with a support block 15, the top of the support block 15 is hinged with a connecting rod 16, and the end of the connecting rod 16 away from the support block 15 is hinged to the bottom of the end of the support rod 12 away from the first motor 2;
[0030] By rotating the first screw rod 14 , the first screw rod 14 and the support block 15 are driven to rotate in a threaded manner, thereby changing the position of the support block 15 and changing the tilt angle of the support rod 12 , thereby achieving adjustment of the tilt angle of the sandpaper on the turntable 3 .
[0031] Further optimized, the two sides of the adhesive disc 8 are respectively fixed with a bottom plate 17, a first vertical plate 18 is fixed on the bottom plate 17, a second vertical plate 19 is slidably connected to the bottom plate 17, the second vertical plate 19 is located between the first vertical plate 18 and the adhesive disc 8, and a sliding rod 20 is fixed to the second vertical plate 19. The sliding rod 20 passes through the first vertical plate 18 and is slidably connected to the first vertical plate 18. A compression spring 21 is provided on the outer sleeve of the sliding rod 20, and both ends of the compression spring 21 are respectively fixed to the first vertical plate 18 and the second vertical plate 19;
[0032] The shape of the sandpaper matches the shape of the adhesive disc 8, both of which are round, and the sandpaper has two clamping edges on both sides. After the sandpaper is pasted on the adhesive disc 8, the slide bar 20 is pulled, the compression spring 21 is compressed, and then the slide bar 20 is released to clamp the clamping edges on the sandpaper between the second vertical plate 19 and the side of the adhesive disc 8, so that the sandpaper is fixed on the adhesive disc 8 under the dual action of the adhesive force and the clamping force, thereby improving the fixing effect of the sandpaper and reducing the risk of the sandpaper falling during the grinding process.
[0033] A further optimized solution is that the horizontal movement assembly includes a fixed plate 22 fixedly connected to the top of the base 1, a second screw rod 23 is threadedly connected to the fixed plate 22, one end of the second screw rod 23 is rotatably connected to a base 24, a plurality of first sliders 25 are fixedly connected to the bottom of the base 24, a plurality of first slide grooves 26 are opened on the top of the base 1, the plurality of first sliders 25 are arranged in a one-to-one correspondence with the plurality of first slide grooves 26 and are slidably connected, and a clamping assembly is provided on the base 24;
[0034] By rotating the second screw rod 23 , the support platform 24 is driven to move, and the valve plate can be moved below the turntable 3 .
[0035] Further optimized, the clamping assembly includes two oppositely arranged arc-shaped clamping plates 27, the bottom of the arc-shaped clamping plates 27 is fixedly connected to a second slider 28, the top of the support 24 is provided with two second slide grooves 29, the two second sliders 28 are respectively slidably connected to the two second slide grooves 29, and the support 24 is provided with a driving assembly;
[0036] The drive assembly includes a fixed block fixed to the top of the base 24, and a bidirectional screw rod 30 is rotatably connected to the fixed block. The two arc-shaped clamping plates 27 are respectively provided with thread grooves, and the two thread grooves are respectively threadedly connected to the left-hand thread and the right-hand thread of the bidirectional screw rod 30;
[0037] By rotating the bidirectional screw rod 30 , the two arc-shaped clamping plates 27 can be driven to move closer to or farther from each other, thereby clamping the valve plate. The curvature of the arc-shaped clamping plates 27 is adapted to the curvature of the side surface of the valve plate.
[0038] In a further optimized solution, the end of the support rod 12 away from the connecting rod 16 is fixedly connected to the third motor 31, the output shaft of the third motor 31 is fixedly connected to the disc, and the disc is fixedly connected to the first motor 2; the output shaft of the first motor 2 passes through the disc and is fixedly connected to the turntable 3, and a gap is provided between the turntable 3 and the disc;
[0039] When sandpaper needs to be pasted, the third motor 31 can drive the adhesive disc 8 on the turntable 3 to flip upward for replacement. When grinding, the adhesive disc 8 on the turntable 3 is flipped downward.
[0040] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
[0041] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. A wedge-type valve grinding tool, characterized by: The invention comprises a base (1), a lifting seat is provided on the base (1), an angle adjustment assembly is provided on the lifting seat, a first motor (2) is provided on the movable end of the angle adjustment assembly, a turntable (3) is fixedly connected to the output shaft of the first motor (2), a second motor (4) is fixedly connected to the turntable (3), a first gear (5) is fixedly connected to the output shaft of the second motor (4), the turntable (3) is located between the first motor (2) and the first gear (5), a plurality of first rotating shafts (6) are rotatably connected to the turntable (3), a second gear (7) and an adhesive disk (8) are fixedly connected to the first rotating shaft (6), the second gear (7) is located between the adhesive disk (8) and the turntable (3), and a plurality of second gears (7) are arranged around the first gear (5) and mesh with the first gear (5); A horizontal moving assembly is provided on the top of the base (1), a clamping assembly is provided at the moving end of the horizontal moving assembly, and the clamping assembly is located below the turntable (3).
2. The wedge-type valve grinding tool according to claim 1, characterized in that: The lifting seat comprises two supports (9) arranged on the base (1), a plurality of cylinders (10) are fixedly connected to the bottom of the supports (9), the cylinder ends of the cylinders (10) are fixedly embedded in the base (1), a second rotating shaft (11) is rotatably connected between the two supports (9), a support rod (12) is fixedly connected to the second rotating shaft (11), one end of the support rod (12) is provided with the angle adjustment component, and the other end is provided with the first motor (2).
3. The wedge-type valve grinding tool according to claim 2, characterized in that: The angle adjustment assembly includes a first support plate (13) fixed between the two supports (9), a first screw rod (14) is rotatably connected to the first support plate (13), a support block (15) is threadedly sleeved on the first screw rod (14), a connecting rod (16) is hinged at the top of the support block (15), and an end of the connecting rod (16) away from the support block (15) is hinged to the bottom of an end of the support rod (12) away from the first motor (2).
4. The wedge-type valve grinding tool according to claim 1, characterized in that: The bonding disk (8) is fixed with a bottom plate (17) on both sides, a first vertical plate (18) is fixed on the bottom plate (17), a second vertical plate (19) is slidably connected to the bottom plate (17), the second vertical plate (19) is located between the first vertical plate (18) and the bonding disk (8), a sliding rod (20) is fixed on the second vertical plate (19), the sliding rod (20) passes through the first vertical plate (18) and is slidably connected to the first vertical plate (18), and a compression spring (21) is provided on the outer sleeve of the sliding rod (20), and the two ends of the compression spring (21) are fixed to the first vertical plate (18) and the second vertical plate (19), respectively.
5. The wedge-type valve grinding tool according to claim 1, characterized in that: The horizontal moving assembly includes a fixed plate (22) fixedly connected to the top of the base (1), a second screw rod (23) is threadedly connected to the fixed plate (22), one end of the second screw rod (23) is rotatably connected to a support platform (24), a plurality of first sliders (25) are fixedly connected to the bottom of the support platform (24), a plurality of first sliding grooves (26) are opened on the top of the base (1), a plurality of first sliders (25) and a plurality of first sliding grooves (26) are arranged in a one-to-one correspondence and are slidably connected, and the clamping assembly is provided on the support platform (24).
6. The wedge-type valve grinding tool according to claim 5, characterized in that: The clamping assembly includes two arc-shaped clamping plates (27) arranged opposite to each other, a second slider (28) is fixedly connected to the bottom of the arc-shaped clamping plates (27), two second sliding grooves (29) are opened on the top of the support platform (24), the two second sliding blocks (28) are respectively slidably connected to the two second sliding grooves (29), and a driving assembly is provided on the support platform (24).
7. The wedge-type valve grinding tool according to claim 6, characterized in that: The driving assembly includes a fixed block fixedly connected to the top of the support platform (24), a bidirectional screw rod (30) is rotatably connected to the fixed block, and thread grooves are respectively provided on the two arc-shaped clamping plates (27), and the two thread grooves are respectively threadedly connected to the left-hand thread and the right-hand thread of the bidirectional screw rod (30).
8. The wedge-type valve grinding tool according to claim 3, characterized in that: One end of the support rod (12) away from the connecting rod (16) is fixedly connected to a third motor (31); a disc is fixedly connected to the output shaft of the third motor (31); and the first motor (2) is fixedly connected to the disc.
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